ZF 6HP26 / 6HP28 6HP26 6HP28. Automatic Transmission Spare Parts Catalog

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1 ZF 6HP26 / 6HP28 6HP26 6HP28 Automatic Transmission Spare Parts Catalog

2 Warranty Information Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after installation in the vehicle, or 24 months after purchase from ZF Services. Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or workmanship and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the vehicle or any kind of consequential damages. All warranty and/or non-warranty returns must be approved. Disclaimer The specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. While ZF Services believes this information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Services cannot and does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages. Replacement parts should not be used when they do not appear to fit. ZF Services disclaims all liability and responsibility for any harm resulting from any such modifications. Copyright Printed in USA - Copyright 2008 ZF Services No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ZF Services. Distributed By

3 Table of Contents 6HP26 / 6HP28 Technical Information Torque, Gear Ratio & Weight 2 Oil Capacity 2 6HP26 / 6HP28 Lubricants 2 6HP26 / 6HP28 Technical Literature 2 6HP26 / 6HP28 General Transmission Oil Filling Procedure 3-7 How To Use This Catalog 8 Type Plate Information 9 6HP XXX / 6HP XXX Spare Parts Gearbox Housing Group 10 Torque Converter Group 11 Oil Supply Group 12 Front Planetary Group 13 Rear Planetary Group 14 Coupling A Group 15 Coupling B Group 16 Coupling C Group 17 Coupling D Group 18 Coupling E Group 19 Output Group 20 Filter Group 21 Mechatronic Group 22 Gear Shift System E-Shift Group 23 Gear Shift System M-Shift Group 24 Parking Lock Group 25 Selective Shims, Snap Rings, Steel Plate & Kits Content Selective Shims 26 Selective Snap Rings Selective Steel Plate 29 Kits Content For Reference Only 2008 ZF Services - 1

4 Technical Information Torque, Gear Ratio & Weight Input Torque 326 ftlbs to 444 ftlbs (model specific) 1 Gear 2 Gear 3 Gear 4 Gear 5 Gear 6 Gear Rev Gear Drive Weight (incl. oil) RWD ~196 lbs. Oil Capacity 9.4 liters (10 Quarts) liter (0.53 Quarts) for cooling system 6HP26 / 6HP28 Lubricants Amount ZF Part # Oil Grade 1 Liter Bottle S ZF LifeGuardFluid 6 20 Liter Canister S ZF LifeGuardFluid Liter Drum S ZF LifeGuardFluid 6 Note: ZF recommends the use of LifeGuardFluid 6 for optimal performance. 6HP26 / 6HP28 Technical Literature Language English English English ZF Part # Description 6HP26 / 6HP28 REPAIR MANUAL (CD) 6HP26 / 6HP28 FUNCTIONAL DESCRIPTION - BMW (CD) 6HP26 / 6HP28 FUNCTIONAL DESCRIPTION - AUDI (CD) For Reference Only 2008 ZF Services - 2

5 6HP26 / 6HP28 General Transmission Oil Filling Procedure Adding oil to 6HP26 / 6HP28 automatic transmission - general - up to overflow at 40 C Checking Refilling Notes Procedure if leaks are suspected Procedure after repair, exchange of control unit or similar Always note correct oil grade: see page 2 TE ML 11 Place car horizontally on hoist Switch off the hoist and apply the handbrake Connect the tester in order to read off the transmission oil temperature and engine speed Start the engine Select gears with engine running, at idle speed Place car horizontally on hoist Switch off the hoist and apply the handbrake Carry out the repair work Connect the tester in order to read off the transmission oil temperature and engine speed With the engine stopped, add oil until it reaches the overflow lip - Car - Car must stand level on on the the _hoist. - The - The driven wheels or or the the _transmission output must be be at _a_at standstill a standstill for at for least at least two two _minutes before checking the the _oil _oil level. Apply the the handbrake. - Move - selector lever to to P. P. - EGS - must not not be be in in _emergency program. - Switch - the the main consumers, _for _for instance the the air air _conditioning, either on on or or off off _according to to the the car car _manufacturer's _manufactuerer's instructions. Select positions R and D and shift through as far as 3rd gear (manual/winter program) Start the engine Top off the oil immediately to the overflow lip Keep each gear selected for 3 seconds, then engage the parking lock Select gears with engine running, at idle speed Select positions R and D and shift through as far as 3rd gear (manual/winter program) Continued on Page 2 Keep each gear selected for 3 seconds, then engage the parking lock For Reference Only 2008 ZF Services - 3

6 6HP26 / 6HP28 General Transmission Oil Filling Procedure (continued) Idle speed n_mot = _Min according to manufacturer's specification. NO YES Engine fault: Oil adjustment not possible Eliminate the fault according to the engine repair manual Depending on condition, allow oil to cool down or run engine until warm Select gears with engine idling NO Oil temperature between 30 C and 35 C Open filler plug on the housing Oil emerges at an oil temperature below 35 C NO YES YES Select R and D by means of manual/winter program as far as 3rd gear Hold each gear for 3 seconds and engage parking lock Transmision contains too little oil Increase oil level by adding oil until it flows out Wait until oil temperature reaches 40 C + 10 C Oil temperature must not exceed 50 C in any circumstances Open the filler plug on the housing Wait until oil temperature reaches 40 C + 10 C Allow time to drip, then close the filler plug again Oil emerges at an oil temperature below 35 C NO YES Oil temperature must not exceed 50 C in any circumstances Transmision contains too little oil Increase oil level by adding oil until it flows out Wait until oil temperature reaches 40 C + 10 C Oil temperature must not exceed 50 C in any circumstances Allow time to drip, then close the filler plug again Wait until oil temperature reaches 40 C + 10 C Allow time to drip, then close the filler plug again Oil temperature must not exceed 50 C in any circumstances Allow time to drip, then close the filler plug again For Reference Only 2008 ZF Services - 4

7 6HP26 / 6HP28 General Transmission Oil Filling Procedure (continued) Oil service 6HP26 / 6HP28 BMW Oil filler screw and M18X1.5 oil level screw Internal hexagon 8 mm Tightening torque 35 Nm ± 3.5 Nm Oil drain plug Internal hexagon Tightening torque M24X1 12 mm 8 Nm For Reference Only 2008 ZF Services - 5

8 6HP26 / 6HP28 General Transmission Oil Filling Procedure (continued) Oil service 6HP26 Ford Oil filler screw and M18X1.5 oil level screw Internal hexagon 8 mm Tightening torque 35 Nm ± 3.5 Nm Oil drain plug Internal hexagon Tightening torque M24X1 10 mm 8 Nm For Reference Only 2008 ZF Services - 6

9 6HP26 / 6HP28 General Transmission Oil Filling Procedure (continued) Oil service 6HP26 / 6HP28 Jaguar Oil filler screw and M18X1.5 oil level screw Internal hexagon 8 mm Tightening torque 35 Nm ± 3.5 Nm Oil drain plug Internal hexagon Tightening torque M24X1 10 mm 8 Nm For Reference Only 2008 ZF Services - 7

10 How To Use This Catalog Table of Contents Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only transmission specification numbers for North American applications. Technical Information All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www. zf.com/na. Spare Parts Each transmission is divide into groups (e.g. gearbox housing group). The position number (Position #) is used to identify the location of each spare part in the transmission. A position number like is either a spare part or an assembly. A position number like /110 is a subcomponent of an assembly. Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents. Contact ZF for the most updated part number (for example: 6HP XXX). Please, have the position number and model number prepared when you call. Thank you. Use our toll free Service-Hotline: The description (Description) identifies the spare part. The quantity (Quantity) is the amount of spare parts included in one transmission model for a certain position number. The quantity may vary depending on the transmission specification and certain spare parts may be used in multiple positions in the transmission. The notes column (Notes) gives more information about the spare part (e.g. included in a kit). Example OIL SUPPLY GROUP Position # Description Quantity PUMP /150 NEEDLE SLEEVE SHIM 1 Notes Selective shim; see page 26. Selective Shims, Snap Rings, Steel Plate & Kits Content Each list for selective shims, snap rings or steel plate is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table. The kits content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit. Mechatronic and Valve Body are only available as complete Service-Mechatronic. For Reference Only 2008 ZF Services - 8

11 Type Plate Information The type plate is located on the main housing of the transmission. Please refer to the ZF transmission specification # when searching for spare parts and kits in this catalog Transmission Serial # ZF Transmission Specification # Vehicle Manufacturer Transmission # For Reference Only 2008 ZF Services - 9

12 6HP XXX / 6HP XXX GEARBOX HOUSING GROUP Position # Description Quantity Notes GEARBOX HOUSING SEALING SLEEVE 2 Included in overhaul kit; see page SEALING SLEEVE 1 Included in overhaul kit; see page SEALING SLEEVE 1 Included in overhaul kit; see page BREATHER TUBE BREATHER COVER SCREW PLUG 1 M10X1; Included in overhaul kit; see page SCREW PLUG 1 M18X PLUG 1 Included in overhaul kit; see page 34. For Reference Only 2008 ZF Services - 10

13 TORQUE CONVERTER GROUP Position # Description Quantity Notes CONVERTER RETAINING CLIP BOLT + NUT HEXAGON BOLT 1 For Reference Only 2008 ZF Services - 11

14 OIL SUPPLY GROUP Position # Description Quantity Notes PUMP ASSEMBLY /150 NEEDLE SLEEVE /160 SNAP RING /170 SHAFT SEAL 1 Included in overhaul kit; see page ROUND SEALING RING 1 Included in overhaul kit; see page INTERMEDIATE PLATE ASSEMBLY /110 INTERMEDIATE PLATE /130 CENTERING PLATE /150 COUNTER SPRING 6 M6X /160 PISTON RING 1 Included in overhaul kit; see page /170 PISTON RING 1 Included in overhaul kit; see page /180 COUNTER SPRING 4 M6X COUNTER SPRING 11 M6X ROUND SEALING RING 1 Included in overhaul kit; see page TORX SCREW WITH USIT RING TORX SCREW WITH USIT RING 14 Included in overhaul kit; see page SHIM 1 Selective shim; see page 26. For Reference Only 2008 ZF Services - 12

15 FRONT PLANETARY DRIVE GROUP Position # Description Quantity Notes PLANETARY ASSEMBLY /200 AXIAL NEEDLE BEARING /210 SUN GEAR /220 SNAP RING AXIAL NEEDLE BEARING OIL TRAY 1 For Reference Only 2008 ZF Services - 13

16 REAR PLANETARY DRIVE GROUP Position # Description Quantity Notes PLANET ASSEMBLY /250 AXIAL WASHER mm /260 AXIAL NEEDLE BEARING /280 AXIAL NEEDLE BEARING /290 AXIAL WASHER mm /310 AXIAL WASHER RING GEAR SNAP RING OUTPUT SHAFT AXIAL WASHER mm AXIAL NEEDLE BEARING 1 For Reference Only 2008 ZF Services - 14

17 COUPLING A GROUP Position # Description Quantity Notes CYLINDER PISTON ROUND SEALING RING 1 Included in overhaul kit; see page ROUND SEALING RING 1 Included in overhaul kit; see page CUP SPRING OIL DAM ROUND SEALING RING 1 Included in overhaul kit; see page K-RING UNDULATING SPRING STEEL PLATE mm; Included in steel kit; see pages 32 & FRICTION PLATE 5 Included in friction kit; see pages 30 & SNAP RING 1 Selective snap ring; see page 27. For Reference Only 2008 ZF Services - 15

18 COUPLING B GROUP Position # Description Quantity Notes SUN GEAR SHAFT PISTON ROUND SEALING RING 1 Included in overhaul kit; see page ROUND SEALING RING 1 Included in overhaul kit; see page CUP SPRING OIL DAM ROUND SEALING RING 1 Included in overhaul kit; see page SNAP RING mm FIXING WASHER SNAP RING mm UNDULATING SPRING STEEL PLATE mm; Included in steel kit; see pages 32 & END PLATE 1 Included in steel kit; see pages 32 & FRICTION PLATE 5 Included in friction kit; see pages 30 & SNAP RING 1 Selective snap ring; see page SEALING RING 2 Included in overhaul kit; see page AXIAL NEEDLE BEARING AXIAL NEEDLE BEARING 1 For Reference Only 2008 ZF Services - 16

19 COUPLING C GROUP Position # Description Quantity Notes CYLINDER /140 FITTING KEY PISTON ROUND SEALING RING 1 Included in overhaul kit; see page ROUND SEALING RING 1 Included in overhaul kit; see page CUP SPRING STOP-RING SNAP RING mm UNDULATING SPRING FRICTION PLATE 5 Included in friction kit; see pages 30 & STEEL PLATE mm; Included in steel kit; see pages 32 & END PLATE mm; Included in steel kit; see pages 32 & SNAP RING 1 Selective snap ring; see page ANGLE DISC AXIAL NEEDLE BEARING 1 For Reference Only 2008 ZF Services - 17

20 COUPLING D GROUP Position # Description Quantity Notes PISTON ROUND SEALING RING 1 Included in overhaul kit; see page ROUND SEALING RING 1 Included in overhaul kit; see page OIL DAM ROUND SEALING RING 1 Included in overhaul kit; see page ROUND SEALING RING 1 Included in overhaul kit; see page SPLIT RING SPLIT RING CUP SPRING SPLIT RING UNDULATING SPRING STEEL PLATE mm; Included in steel kit; see pages 32 & FRICTION PLATE 6 Included in friction kit; see pages 30 & END PLATE 1 Selective end plate; see page 29. Included in steel kit; see pages 32 & 33. For Reference Only 2008 ZF Services - 18

21 COUPLING E GROUP Position # Description Quantity Notes INPUT SHAFT PISTON ROUND SEALING RING 1 Included in overhaul kit; see page ROUND SEALING RING 1 Included in overhaul kit; see page CUP SPRING OIL DAM ROUND SEALING RING 1 Included in overhaul kit; see page FIXING PLATE SNAP RING mm UNDULATING SPRING STEEL PLATE 7 Included in steel kit; see pages 32 & FRICTION PLATE 7 Included in friction kit; see pages 30 & END PLATE 1 Included in steel kit; see pages 32 & SNAP RING 1 Selective snap ring; see page PISTON RING 3 Included in overhaul kit; see page SUN GEAR SHAFT AXIAL NEEDLE BEARING INTERMEDIATE SHAFT AXIAL NEEDLE BEARING DISC CARRIER SNAP RING ANGLE DISC 1 For Reference Only 2008 ZF Services - 19

22 OUTPUT GROUP Position # Description Quantity Notes NEEDLE SLEEVE SNAP RING SHIM 1 Selective shim; see page BALL BEARING SNAP RING SHAFT SEAL 1 Included in overhaul kit; see page SHIM mm OUTPUT FLANGE SHAFT SEAL 1 Included in overhaul kit; see page COLLAR NUT 1 For Reference Only 2008 ZF Services - 20

23 FILTER GROUP Position # Description Quantity Notes FILTER KIT TYPE A 1 Included in filter kit; see page 30. (Integrated pan / filter assembly) PAN ASSEMBLY TYPE B 1 Filter kit not available /014 GASKET TYPE A 1 Included in overhaul kit; see page /020 ROUND SEALING RING 1 Included in overhaul kit; see page /030 SCREW PLUG 1 Included in overhaul kit; see page /120 SCREW PLUG 1 M30X1.5; Included in overhaul kit; see page /130 SCREW PLUG 1 M10X1; Included in overhaul kit; see page /150 MAGNET /160 CAP TORX SCREW 21 M6X OIL FILTER TYPE B /20 ROUND SEALING RING 1 Included in overhaul kit; see page GASKET TYPE B 1 Included in overhaul kit; see page 35. Type A Type B For Reference Only 2008 ZF Services - 21

24 MECHATRONIC GROUP Position # Description Quantity Notes /030 GASKET 2 Only available in overhaul kit; see page /020 GASKET 2 Only available in overhaul kit; see page GUIDE SLEEVE 1 Included in overhaul kit; see page CAP CAPACITOR CLAMP 1 N/A MECHATRONIC 1 Only complete Service-Mechatronics are available / / / /020 CAUTION! Only complete Service-Mechatronics are available. Contact your local ZF Parts distributor for more information. For Reference Only 2008 ZF Services - 22

25 GEARSHIFT SYSTEM E-SHIFT GROUP Position # Description Quantity Notes SHAFT SEAL 1 Included in overhaul kit; see page SELECTOR SHAFT PARKING LOCK DISC CLAMPING SLEEVE PIPE LEG SPRING LEVER ANGLE BRACKET /110 ANGLE BRACKET /120 ANGLE BRACKET /130 HEXAGON NUT HEXAGON NUT CAP SCREW 2 M16X14 For Reference Only 2008 ZF Services - 23

26 GEARSHIFT SYSTEM M-SHIFT GROUP Position # Description Quantity Notes SHAFT SEAL 2 Included in overhaul kit; see page SELECTOR SHAFT ROOSTER COMB CLAMPING SLEEVE PIPE DETENT SPRING TORX SCREW 2 M6X13 For Reference Only 2008 ZF Services - 24

27 PARKING LOCK GROUP Position # Description Quantity Notes PIN SCREW PLUG 1 Included in overhaul kit; see page PAWL LEG SPRING CONNECTING BAR GUIDING PLATE TORX SCREW 4 M6X20 For Reference Only 2008 ZF Services - 25

28 6HP XXX / 6HP XXX SELECTIVE SHIMS 6HP26 / 6HP28 SELECTIVE SHIM Position # Select. Parts Description Quantity Notes OIL SUPPLY SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM HP26 / 6HP28 SELECTIVE SHIM Position # Select. Parts Description Quantity Notes OUTPUT SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM For a distributor in your area call ZF at For Reference Only 2008 ZF Services - 26

29 6HP XXX / 6HP XXX SELECTIVE SNAP RINGS 6HP26 / 6HP28 SELECTIVE SNAP RING Position # Select. Parts Description Quantity Notes COUPLING A SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING HP26 / 6HP28 SELECTIVE SNAP RING Position # Select. Parts Description Quantity Notes COUPLING B SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING For a distributor in your area call ZF at For Reference Only 2008 ZF Services - 27

30 6HP XXX / 6HP XXX SELECTIVE SNAP RINGS 6HP26 / 6HP28 SELECTIVE SNAP RING Position # Select. Parts Description Quantity Notes COUPLING C SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING HP26 / 6HP28 SELECTIVE SNAP RING Position # Select. Parts Description Quantity Notes COUPLING E SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING SNAP RING For a distributor in your area call ZF at For Reference Only 2008 ZF Services - 28

31 6HP XXX / 6HP XXX SELECTIVE STEEL PLATE 6HP26 / 6HP28 SELECTIVE STEEL PLATE Position # Select. Parts Description Quantity Notes COUPLING D STEEL PLATE STEEL PLATE STEEL PLATE STEEL PLATE STEEL PLATE STEEL PLATE STEEL PLATE STEEL PLATE STEEL PLATE STEEL PLATE For a distributor in your area call ZF at For Reference Only 2008 ZF Services - 29

32 Kits Content 6HP26 / 6HP28 Kits Content 6HP26 / 6HP28 Filter Kit (Plastic Oil Pan) Position # ZF Part # Description Quantity Where used (1068 ) Plastic Oil Pan incl. 1 All Filter 1 All Gasket 1 All Round Sealing Ring 1 All Notes 6HP26 Friction Kit Position # ZF Part # Description Quantity Where used (1068 ) Notes Friction Plate A 5 See Chart Below Friction Plate E 7 See Chart Below Friction Plate B 5 See Chart Below Friction Plate D 7 See Chart Below Friction Plate C 5 See Chart Below 6HP to to to to to to to to to to to For Reference Only 2008 ZF Services - 30

33 Kits Content 6HP26 / 6HP28 Kits Content 6HP26 Friction Kit Position # ZF Part # Description Quantity Where used (1068 ) Friction Plate A 5 See Chart Below Friction Plate E 6 See Chart Below Friction Plate B 5 See Chart Below Friction Plate D 7 See Chart Below Friction Plate C 5 See Chart Below Notes 6HP to to to to to 206 6HP26 / 6HP28 Friction Kit Position # ZF Part # Description Quantity Where used (1068 ) Friction Plate A 5 See Chart Below Friction Plate E 7 See Chart Below Friction Plate B 5 See Chart Below Friction Plate D 7 See Chart Below Friction Plate C 5 See Chart Below Notes 6HP26 6HP to to to to to to 183 For Reference Only 2008 ZF Services - 31

34 Kits Content 6HP26 / 6HP28 Kits Content 6HP26 / 6HP28 Steel Kit Position # ZF Part # Description Quantity Where used (1068 ) Steel Plate A 6 See Chart Below Steel Plate E 6 See Chart Below End Plate E 1 See Chart Below Steel Plate B 5 See Chart Below End Plate B 1 See Chart Below Steel Plate D 7 See Chart Below End Plate D See Chart Below End Plate D See Chart Below End Plate D See Chart Below End Plate D See Chart Below End Plate D See Chart Below End Plate D See Chart Below End Plate D See Chart Below End Plate D See Chart Below End Plate D See Chart Below Steel Plate C 5 See Chart Below End Plate C 1 See Chart Below Notes 6HP26 6HP to to to to to to to to to to to to to to to 206 For Reference Only 2008 ZF Services - 32

35 Kits Content 6HP26 / 6HP28 Kits Content 6HP26 / 6HP28 Steel Kit Position # ZF Part # Description Quantity Where used (1068 ) Steel Plate A 6 See Chart Below Steel Plate E 7 See Chart Below End Plate E 1 See Chart Below Steel Plate B 5 See Chart Below End Plate B 1 See Chart Below Steel Plate D 7 See Chart Below End Plate D See Chart Below End Plate D See Chart Below End Plate D See Chart Below End Plate D See Chart Below End Plate D See Chart Below End Plate D See Chart Below End Plate D See Chart Below End Plate D See Chart Below End Plate D See Chart Below Steel Plate C 5 See Chart Below End Plate C 1 See Chart Below Notes 6HP26 6HP to to to For Reference Only 2008 ZF Services - 33

36 Kits Content 6HP26 / 6HP28 Kits Content 6HP26 / 6HP28 Overhaul Kit Position # ZF Part # Description Quantity Where used Notes Sealing Sleeve 2 All Gearbox housing Sealing Sleeve 1 All Gearbox housing Sealing Sleeve 1 All Gearbox housing Screw Plug 1 All Gearbox housing Plug 1 All Gearbox housing / Shaft Seal 1 Ford Oil supply / Shaft Seal 1 All except Ford Oil supply / Piston Ring 1 All Oil supply / Piston Ring 1 All Oil supply Round Sealing Ring 1 All Oil supply Round Sealing Ring 1 All Oil supply Usit Ring 14 All Oil supply Round Sealing Ring 1 As needed Coupling A Profiled Seal Ring 1 As needed Coupling A Round Sealing Ring 1 As needed Coupling A Round Sealing Ring 1 As needed Coupling A Profiled Seal Ring 1 As needed Coupling A Round Sealing Ring 1 All Coupling B Round Sealing Ring 1 All Coupling B Round Sealing Ring 1 All Coupling B Sealing Ring 2 All Coupling B Round Sealing Ring 1 All Coupling C Lipped Sealing Ring 1 6HP28X Coupling C Round Sealing Ring 1 All Coupling C Lipped Sealing Ring 1 6HP28X Coupling C Round Sealing Ring 1 6HP28X Coupling D Lipped Sealing Ring 1 6HP28X Coupling D Round Sealing Ring 1 All Coupling D Round Sealing Ring 1 All Coupling D Round Sealing Ring 1 All Coupling D Round Sealing Ring 1 6HP28X Coupling D Round Sealing Ring 1 All Coupling E Round Sealing Ring 1 All Coupling E Round Sealing Ring 1 All Coupling E Piston Ring 3 As needed Coupling E Sealing Ring 3 As needed Coupling E Shaft Seal 1 All Output Shaft Seal 1 All Output Continued on next page. For Reference Only 2008 ZF Services - 34

37 Kits Content 6HP26 / 6HP28 Kits Content 6HP26 / 6HP28 Overhaul Kit Position # ZF Part # Description Quantity Where used / Oil Pan Gasket 1 All Filter / Sealing Ring 1 All Filter Gasket 1 All Filter / Round Sealing Ring 1 All Filter / Screw Plug 1 All Filter / Round Sealing Ring 1 All Filter / Screw Plug 1 All Filter / Screw Plug 1 All Filter / Gasket 2 All Mechatronic / Gasket 2 All Mechatronic Guide Sleeve 1 All Mechatronic Shaft Seal 2 All Gearshift system Screw Plug 1 All Parking lock Kits may contain items not used in all applications. Notes For Reference Only 2008 ZF Services - 35