Illustrated Parts List

Transcription

1 Illustrated Parts List ZY05289 March 202

2 Contents How To Use The Illustrated Parts List... 3 AIR SYSTEM... 4 CLUTCH ASSEMBLY... 5 CLUTCH SERVO ASSEMBLY... 6 FRONT BEARING COVER ASSY FRONT CASE ASSY... 8 INPUT SHAFT ASSY... 0 LAYSHAFT ASSY.... LRC ASSEMBLY... 2 MAINSHAFT ASSY REAR CASE ASSY RETARDER ASSEMBLY... 7 REVERSE IDLER SHAFT... 8 SELECTOR ASSY SPEEDO HOUSING FOR RETARDER ASSEMBLY

3 How To Use The Illustrated Parts List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic Parts Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- Part numbers beginning with the letter 'K' are kits that are not assembled T - Part numbers beginning with the letter 'T' are kits that are not assembled S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illustrations for part identification. Current Part - indentifies part as it is available for service. Description - specifies part name or description. Replaced Part - specifies part number of replaced part. Quantity - quantity required for assembly. Notes - defines unique characteristics or requirements. Kits/Assy's Where Used - indicates Kits or Assemblies that contain a particular part. 3

4 Group: AIR SYSTEM TZ0650 AIR SYSTEM 0 U AIR SYSTEM WITH PPA X SWIVEL ELBOW X88859 ADAPTOR 2 X NYLON TUBE 6 3 X STRAIGHT ADAPTOR 3/8 - M0 4 X ELBOW ARTICULATED CLAMP HOSE 6 GX88805 SCREW SPIRAL 2 M6X MOUNTING BRACKET 8 X STRAIGHT ADAPTOR(BSP-TUBE 6) 9 X FILTER REGULATOR 0 GX20357 /8 PIPE PLUG SPECIAL 4

5 Group: CLUTCH ASSEMBLY CLUTCH ASSEMBLY 0 U CLUTCH HOUSING ASSY. 0 U CLUTCH RELEASE LEVER INCLUDES ITEM NO.7, 9 & 0 ASSY 285 BUSHING 4 2 F96002 CLUTCH CROSS SHAFT FITTING GREASE 2 STRAIGHT / CLUTCH HOUSING 5 X-6- WOODRUFF KEY CLUTCH CROSS SHAFT 7 GMX-9- NUT M0X GX CUP PLUG LEVER CLUTCH RELEASE 0 GMX-8- BOLT FLANGE HEAD M0 X COVER PLATE 2 GMX-8- SCREW 2 M2X25 HEX FLG HD GX20357 /8 PIPE PLUG SPECIAL YOKE CLUTCH RELEASE 5 X BOLT 2 3/8 HEX HD 5

6 Group: CLUTCH SERVO ASSEMBLY CLUTCH SERVO ASSEMBLY 0 U CLUTCH SERVO ASSY. X CLUTCH SERVO MOUNTING BRACKET DISTANCE ELEMENT 4 GMX-8- SCREW HEXAGON 3 M2 X 55-6G 228 FLANGE 5 GMX GMX SCREW 4 CAP HEAD M8X30 NUT 4 M8 HEX FLG 6

7 Group: FRONT BEARING COVER ASSY. FRONT BEARING COVER ASSY. 0 U FRONT BEARING COVER ASSY. X OIL SEAL FRONT BEARING COVER 3 GMX SCREW 5 M0X25 HEX FLG HD 7

8 Group: FRONT CASE ASSY FRONT CASE ASSY 0 U FRONT CASE ASSEMBLY FRONT CASE 2 X O-RING 2. D X.6 DIA 3 GX ROTATION PIN O/D FORK 2 4 GMX-3- WASHER SPRING 2 M GMX-8- SCREW 2 M8X GX88866 PTO PROVISION COVER 7 GMX-8- SCREW 6 M2X25 HEX FLG HD X DOWEL 2 8,0 DIA X OIL TROUGH 0 X SCREW BUSH FOR MAIN SELECTOR SHAFT OIL TROUGH SCREW 3 4 GMX-9- NUT 5 M0X GMX-8- BOLT 3 M0X GMX-8- BOLT 5 M0X GX CUP PLUG 7 GX BEARING COVER LAYSHAFT GASKET 9 GX DETENT COVER 8

9 20 GMX-3- WASHER SPRING 2 M GMX-8- SCREW SELF LOCKING 2 M8 X GMX SCREW 4 M2X25 HEX FLG HD 23 X WASHER-FILL/DRAIN FL 2 24 GX MAGNETIC PLUG 2 M24 9

10 Group: INPUT SHAFT ASSY. INPUT SHAFT ASSY. 0 U INPUT SHAFT ASSY SYNCHRO FLANGE INPUT SHAFT 3 X INPUT SHAFT BEARING SPACER - GRADED 3.0 PACK: U SPACER - GRADED 3.5 PACK: U SPACER - GRADED 3.20 PACK: U SPACER - GRADED 3.25 PACK: U SPACER - GRADED 3.30 PACK: U SPACER - GRADED 3.35 PACK: U SPACER - GRADED 3.40 PACK: U SPACER - GRADED 3.45 PACK: U SPACER - GRADED 3.50 PACK: U U SPACER - GRADED PACK 5 X CIRCLIP 0

11 Group: LAYSHAFT ASSY. LAYSHAFT ASSY. U LAYSHAFT ASSY. 2 X BRG. ASSY DISTANCE PIECE 4 U CIRCLIP GRADED PACK 4 X GR.C/CLIP 40 DIA. X X GR.C/CLIP 40 DIA. X X GR.C/CLIP 40 DIA X X GR.C/CLIP 40 DIA. X.97 4 X GR.C/CLIP 40 DIA. X.92 4 X GR.C/CLIP 40 DIA. X.87 4 X GR.C/CLIP 40 DIA. X.82 4 X GR.C/CLIP 40 DIA. X.77 5 F8889 SHIM 5 F88892 SHIM 5 F88893 SHIM 5 F88894 SHIM 5 U SHIM PACK 5 X SHIM SPACER

12 Group: LRC ASSEMBLY LRC ASSEMBLY 0 U LRC ASSEMBLY U LRC HOUSING 2 X DOWEL 4 8,0 DIA X DIRT SHIELD 4 X88848 OIL SEAL SELECTOR SHAFT 6 X SPRING WASHER FINGER SPACER LEVER OUTPUT LEVER INPUT 0 X INA DETENT 2 X CIRCLIP 25.DIA SPRING RETAINER- 2 BOOSTER SEAL 4 GMX-8- BOLT FLANGE HEAD 2 M0 X X DOWEL 0,0 DIA X 44 6 GMX-8- SCREW END CAP 8 X O-RING 9 GX LRC SHAFT- INPUT 20 X CIRCLIP 2 X OIL SEAL DETENT PLUNGER 23 GX DETENT COVER GASKET 25 GMX-8- SCREW GX EXPANSION PLUG 27 MX-- SCREW M6 X 0 SKT HD SET INTERMEDIATE PLATE LRC 29 GMX BOLT 4 M0X40 2

13 30 GX NEUTRAL SWITCH SPRING-REVERSE DETENT 32 U PPA UNIT SPRING COMPRESSION 34 GMX-8- SCREW 4 M0X30 HEX FLG HD X20420 BREATHER CROSS GATE HOUSING 37 X88887 BUSH FLANGED INNER STRIKING LEVER SHAFT CROSS GATE 40 GMX-9- NUT 2 M0X INNER STRIKING FINGER 42 X BUSH 43 GX88764 OUTER LEVER DIRT SHIELD 45 GMX SCREW M8X65 HEX FLG HD BOOSTER SPRING 3

14 Group: MAINSHAFT ASSY. MAINSHAFT ASSY. 0 U MAINSHAFT FOR RETARDER ASSY MAINSHAFT FOR RETARDER 2 X NEEDLE ROLLER BRG. ASSY GEAR MAINSHAFT 3RD SYNCHRO FLANGE SYNCHRO RING 2 6 X ROLLER PLUNGER SPRING COMPRESSION FIXED HUB 3RD/4TH SLIDING SLEEVE GEAR MAINSHAFT 4TH 2 X NEEDLE ROLLER BRG. ASSY SLEEVE MAINSHAFT BEARING 4 U GRADED CIRCLIP PACK 4 X GR.CIRCLIP 46 DIA. X 2.0 PACK: U X GR.CIRCLIP 46 DIA. X 2.05 PACK: U X GR.CIRCLIP 46 DIA. X 2.00 PACK: U X NEEDLE BEARING GEAR MAINSHAFT 6TH SYNCHRO FLANGE SYNCHRO RING FIXED HUB 5TH/6TH SLIDING SLEEVE 2 U GRADED CIRCLIP PACK 2 X GR.C/CLIP 40 DIA. X X GR.C/CLIP 40 DIA. X

15 2 X GR.C/CLIP 40 DIA X X NEEDLE BRG.ROLLER ASSY 23 X NEEDLE ROLLER BRG. ASSY GEAR MAINSHAFT 2ND 25 U SYNCHRO PACK D.C.ST/2ND 26 U GRADED CIRCLIP PACK 26 X CIRCLIP GR.DIA. 65 X 4.5 PACK: U X CIRCLIP-GR.DIA. 65 X 4.0 PACK: U X CIRCLIP-GR.DIA. 65 X 4.05 PACK: U X CIRCLIP-GR.DIA. 65 X 4.00 PACK: U X CIRCLIP-GR.DIA. 65 X 3.95 PACK: U GEAR MAINSHAFT ST 28 X NEEDLE ROLLER BRG. ASSY HUB FIXED REVERSE 30 U GRADED CIRCLIP PACK 30 X CIRCLIP-GR.DIA.60 X X CIRCLIP-GR.DIA.60 X X CIRCLIP-GR.DIA.60 X X NEEDLE ROLLER BRG. ASSY GEAR MAINSHAFT REVERSE 33 X BRG.M/S OUTPUT INT SPACER ROTOR TACHOGRAPH DIRT SHIELD COUPLING FLANGE 37 GX MAINSHAFT NUT M33 5

16 Group: REAR CASE ASSY. REAR CASE ASSY. 0 U REAR CASE ASSY BUSH FOR MAIN SELECTOR SHAFT 2 U REAR CASE 3 GX BEARING COVER LAYSHAFT 4 GMX SCREW 4 M2X25 HEX FLG HD 5 GX CUP PLUG 6 GX SWITCH REVERSE / RANGE O-RING 8 X CORE PLUG 37.DIA 9 X CIRCLIP 0 GX88866 PTO PROVISION COVER GMX-8- SCREW 6 M2X25 HEX FLG HD X DOWEL 2 6,0 DI X 30, SCREW PLATE OIL RETENTION 6

17 Group: RETARDER ASSEMBLY TZ0659 RETARDER ASSEMBLY LIFTING EYE BRACKET RETARDER 3 GMX-8- SCREW HEX FLANGE 4 M8X HEAD 4 X RETARDER 5 GMX-8- SCREW 2 M2X25 HEX FLG HD GMX-8- SCREW HEAT SHIELD 7

18 Group: REVERSE IDLER SHAFT TZ0007 REVERSE IDLER SHAFT REVERSE IDLER SHAFT THRUST WASHER GEAR REVERSE IDLER 4 X NEEDLE ROLLER BRG SPACER 8

19 Group: SELECTOR ASSY. SELECTOR ASSY. 0 U SELECTOR BLOCK INCLUDES & X U SELECTOR ASSY. O/D SELECTOR SHAFT SELECTOR KEY INTERLOCK KEY FORK REVERSE FORK ST/2ND FORK 3RD/4TH 7 X DOWEL SCREW M0X23 HEX HD SELECTOR BLOCK SELECTOR OVERDRIVE FORK OVERDRIVE OVERDRIVE SHIFT PAD 2 9

20 Group: SPEEDO HOUSING FOR RETARDER ASSEMBLY TZ066 SPEEDO HOUSING FOR RETARDER ASSEMBLY 0 U SPEEDO HOUSING FOR RETARDER ASSEMBLY X SPEEDO SENSOR 2 GMX-8- BOLT 4 M2X SPEEDO HOUSING SLEEVE 5 X CIRCLIP 6 X BEARING SNAP RING 8 X OIL SEAL INTERMEDIATE FLANGE 0 GMX-8- SCREW HEX SKT HEAD 6 M2X GMX-8- BOLT 6 M0X PIN 3 X OIL BREATHER PIPE HOSE CLAMP 5 GMX SCREW M2X25 HEX FLG HD 20

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