Options CATALOGUE FILE SIZE. No. PAGES RELAISE MODELS GROUP Z.F. 1,41MB 02/2007

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1 CATALOGUE ZF FILE 95CBM001pdf SIZE 1,41MB No PAGES RELAISE 9 02/2007 MODELS OLD GENERATION 1238 AK5-35/2 R5,64-0,695 AK5-35/2 R5,64-1,00 AK5-35/2 R6,45-0,744 AK5-35/2 R6,45-0,799 AK5-35/2 R6,45-1,00 AK5-35/2 R6,75-1,00 AK5-35/2 R7,65-1,00 AK5-35/2 R8,02-1,00 GROUP Gearbox Options ONLY FOR CD-ROM CATALOGUES %?? Zoom Home Group Back Select Print Page Search Catalogue Search Exit

2 GEARBOX: AK5-35/2 Input Shaft Technical Specification Front Cover Technical Specification L = Length mm L L = Length mm L No of spline 10C splines Size 1-1/2 or 10 splines Size 32x40 D = Ø mm Tab b 1 - Input Shaft Table Our No TP Part No Note Ratio Teeth Sizes Front Cover Clutch Type A R5,64-0,695 Z 22 L=238 10x32x F&S G310KZ B R5,64-0,695 Z 22 L=167 8x36x C 5,64-1,00 Z 22 L=167 8x36x D R6,45-0,744 Z 22 L=238 10x32x E R6,45-0,744 Z 22 L=276 10x32x G R6,45-0,799 Z 22 L=238 SAE 10C 1-1/2" G R6,45-0,799 Z 22 L=238 10x32x F&S G H R6,45-1,0 Z 22 L=238 SAE 10C 1-1/2" L R6,75-1,0 Z 21 L=167 8x36x M R7,65-1,0 Z 19 L=238 SAE 10C 1-1/2" M R7,65-1,0 Z 19 L=238 10x32x N R7,65-1,0 Z 19 L=238 10x32x P R8,02-1,0 Z 19 L=238 10x32x Q R8,02-1,0 Z 19 L=167 8x36x Tab 2 - Front Cover Table Fig Our No TP Cover No Input Shaft No Note Ratio Sizes Clutch Type A 5,64-0,695 L=134,5 D=45 F&S G310KZ D 6,45-0,744 L=134,5 D= G 6,45-0,799 L=134,5 D=45 F&S G N 7,65-1,00 L=134,5 D= B 5,64-0, C 5,64-1, L 6,75-1, Q 8,02-1, E 6,45-0,744 L=156 D= G 6,45-0,799 L=135 D= H 6,45-1,00 L=135 D= M 7,65-1,00 L=135 D= P 8,02-1,00 L=135 D= M 7,65-1,00 L=147 D=45 Our Parts are not original but perfectly interchangeable with the OEM ones All original equipment manufacturers names, numbers, symbols and descriptions 1

3 GEARBOX: AK5-35/ Euroricambi Spa

4 Fig Our No Part No Description Note TP 1 SEE TAB 2 FRONT COVER GASKET EGHM GASKET P OIL SEAL 42X62X10 EGHMP SHIM 0,80 MM ExcBCLQ SHIM 0,50 MM ExcBCLQ SHIM 0,20 MM ExcBCLQ 5 SEE TAB 2 FRONT COVER GASKET ADN OIL SEAL 42X62X10 MM ADN NUT M32X1,5 BCLQ OUTPUT FLANGE BCLQ 10 SEE TAB 2 FRONT COVER OIL SEAL 60X80X10 BCLQ BEARING 45X100X25 BCLQ BUSH BCLQ SHIM BCLQ RETAINER RING ExcBCLQ SPLIT RING T3,70 MM OLDExBCLQ SPLIT RING T3,70 MM NEW SPLIT RING T4,00 MM ExcBCLQ LOCK RING BEARING 45X100X25 MM INPUT SHAFT 22 T A INPUT SHAFT 22 T BC INPUT SHAFT 22 T DG INPUT SHAFT 22 T E INPUT SHAFT 22 T GH INPUT SHAFT 21 T L INPUT SHAFT 19 T M INPUT SHAFT 19 T MN INPUT SHAFT 19 T P INPUT SHAFT 19 T Q BEARING 33X47X20 ExcBCLQ BEARING BCLQ AB - R5,64-0,695 C - R5,64-1,00 DE - R6,45-0,744 G - R6,45-0,799 H - R6,45-1,00 L - R6,75-1,00 MN - R7,65-1,00 PQ - R8,02-1,00 Notes / Note : (From A to Q) TO BE COUPLED TOGETHER (1) 1 PC (FIG54) + 2 PCS (Not Illustrated) REPLACE THE OLD (FIG54) (2) (FIG54) IS REPLACED BY 1 PC (FIG54) + 2 PCS (Not Illustrated) Continued Our Parts are not original but perfectly interchangeable with the OEM ones All original equipment manufacturers names, numbers, symbols and descriptions 3

5 Fig Our No Part No Description Note TP SEEGER RING ExcBCLQ SEEGER RING BCLQ BUSH ExcBCLQ SLIDING SLEEVE 5TH/4TH SP SEEGER RING T2,90 MM SEEGER RING T2,50 MM HUB 5TH/4TH SPEED GEAR 4TH SPEED 18 T AB GEAR 4TH SPEED 19 T C GEAR 4TH SPEED 18 T DE GEAR 4TH SPEED 18 T G GEAR 4TH SPEED 19 T HL GEAR 4TH SPEED 21 T M GEAR 4TH SPEED 23 T N GEAR 4TH SPEED 22 T PQ NEEDLE BEARING 45X49X19 ExcDE BUSH ExcDE BUSH DE WASHER GEAR 3RD SPEED 22 T ABM GEAR 3RD SPEED 26 T C GEAR 3RD SPEED 24 T DG GEAR 3RD SPEED 23 T E GEAR 3RD SPEED 24 T HLN GEAR 3RD SPEED 23 T PQ NEEDLE BEARING 60X68X BUSH SLIDING SLEEVE 3RD/2ND SP HUB 3RD/2ND SPEED GEAR 2ND SPEED 28 T ABM GEAR 2ND SPEED 28 T CDG GEAR 2ND SPEED 29 T E GEAR 2ND SPEED 29 T HLNPQ FORK FORK AB - R5,64-0,695 C - R5,64-1,00 DE - R6,45-0,744 G - R6,45-0,799 H - R6,45-1,00 L - R6,75-1,00 MN - R7,65-1,00 PQ - R8,02-1,00 Notes / Note : (From A to Q) TO BE COUPLED TOGETHER (1) 1 PC (FIG54) + 2 PCS (Not Illustrated) REPLACE THE OLD (FIG54) (2) (FIG54) IS REPLACED BY 1 PC (FIG54) + 2 PCS (Not Illustrated) Continued Our Parts are not original but perfectly interchangeable with the OEM ones All original equipment manufacturers names, numbers, symbols and descriptions 5

6 Fig Our No Part No Description Note TP TIE ROD TIE ROD FORK NEEDLE BEARING MAIN SHAFT GEAR 1ST SPEED 39 T BUSH REVERSE GEAR 35 T WASHER BEARING 45X100X LOCK RING TIE ROD AGHLMN TIE ROD BCDEPQ FORK OLD FORK NEW GASKET COVER GASKET REAR COVER ABCGHLMQ REAR COVER (1)DNP REAR COVER (2)E SPEEDO GEAR KIT ADENP BUSH SPEEDOMETER GEAR 6 T ADNP SPEEDOMETER GEAR 6 T E SPEEDOMETER GEAR 5 T GHM BUSH BCLQ OUTPUT FLANGE FLANGE D120-8 HOLES OUTPUT FLANGE OUTPUT FLANGE NUT M32X1, PIN SHIM 2,00 MM SHIM 1,50 MM AB - R5,64-0,695 C - R5,64-1,00 DE - R6,45-0,744 G - R6,45-0,799 H - R6,45-1,00 L - R6,75-1,00 MN - R7,65-1,00 PQ - R8,02-1,00 Notes / Note : (From A to Q) TO BE COUPLED TOGETHER (1) 1 PC (FIG54) + 2 PCS (Not Illustrated) REPLACE THE OLD (FIG54) (2) (FIG54) IS REPLACED BY 1 PC (FIG54) + 2 PCS (Not Illustrated) Continued Our Parts are not original but perfectly interchangeable with the OEM ones All original equipment manufacturers names, numbers, symbols and descriptions 7

7 Fig Our No Part No Description Note TP SHIM 1,10 MM BEARING 40X80X19, SEEGER RING T3,00 MM SEEGER RING T2,50 MM SEEGER RING T2,30 MM CONSTANT GEAR 35 T ABC CONSTANT GEAR 40 T DEGH CONSTANT GEAR 40 T L CONSTANT GEAR 41 T MN CONSTANT GEAR 43 T PQ GEAR 4TH SPEED 41 T ABG GEAR 4TH SPEED 24 T CHL GEAR 4TH SPEED 44 T DE GEAR 4TH SPEED 32 T M GEAR 4TH SPEED 30 T N GEAR 4TH SPEED 31 T PQ DOUBLE GEAR 15/21 T ABM DOUBLE GEAR 15/17 T C DOUBLE GEAR 15/24 T DG DOUBLE GEAR 16/25 T E DOUBLE GEAR 14/19 T HLN DOUBLE GEAR 19/14 T PQ COUNTERSHAFT BEARING 40X80X19, WASHER REVERSE GEAR 20 T NEEDLE BEARING 30X40X REVERSE PIN HOUSING AB - R5,64-0,695 C - R5,64-1,00 DE - R6,45-0,744 G - R6,45-0,799 H - R6,45-1,00 L - R6,75-1,00 MN - R7,65-1,00 PQ - R8,02-1,00 Notes / Note : (From A to Q) TO BE COUPLED TOGETHER (1) 1 PC (FIG54) + 2 PCS (Not Illustrated) REPLACE THE OLD (FIG54) (2) (FIG54) IS REPLACED BY 1 PC (FIG54) + 2 PCS (Not Illustrated) Our Parts are not original but perfectly interchangeable with the OEM ones All original equipment manufacturers names, numbers, symbols and descriptions 9

8 GEARBOX: AK5-35/2 AK5-35/2 Selector Mechanism Fig Our No Part No TP Description Note BALL JOINT M14X1,5 RH L=85 MM Fig2 Fig4 Fig NUT M NUT M BALL JOINT M12X1,75 LF L=55 MM NUT M CONTROL ROD ROD ROD NUT M BALL JOINT M12X1,75 RH L=55 MM Fig3 Fig5 Fig6 Fig7 Fig8 AK5-35/2 Kits Fig Our No Part No TP Description Qty SEAL RING KIT SEAL RING 60X74X10 1 pc SEAL RING 10X15X3 1 pc O-RING 1 pc Seal Ring Kit OIL SEAL 42X62X10 1 pc OIL SEAL 22X32X7 1 pc OIL SEAL 22X32X7/10 1 pc COVER 1 pc OIL SEAL 22X28X13/6,5 1 pc Fig Our No Part No TP Description Qty SEAL KIT GASKET 1 pc GASKET 1 pc NSS SPACER 12X15,5 DIN pc SEAL RING 30X36 2 pcs RETAINER RING 24X32 1 pc GASKET 1 pc GASKET 1 pc OIL SEAL 70X90X10 1 pc O-RING 2 pcs SEAL RING 26X32 5 pcs SEAL RING 10X13,5 2 pcs Seal Kit 10 Euroricambi Spa

9 AK5-35/2 Kits Fig Our No Part No TP Description Qty GASKET KIT GASKET 1 pc Gasket Kit GASKET 1 pc GASKET 1 pc GASKET 2 pcs GASKET 1 pc GASKET 1 pc NSS GASKET 1 pc GASKET 1 pc GASKET 1 pc Fig Our No Part No TP Description Qty GASKET KIT GASKET 1 pc Gasket Kit GASKET 1 pc OIL SEAL 42X62X10 MM 1 pc Our Parts are not original but perfectly interchangeable with the OEM ones All original equipment manufacturers names, numbers, symbols and descriptions 11