Options ONLY FOR CD-ROM CATALOGUES CATALOGUE FILE SIZE 1,90MB. No. PAGES RELAISE 11/2006 MODELS GROUP Z.F.
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1 CATALOGUE ZF FILE 95CBM039pdf SIZE 1,90MB No PAGES 15 RELAISE 11/2006 MODELS ECOMID S109 R6,57-0,74 9S109 R8,49-1,00 9S109 R10,24-0,74 9S109 R10,25-0,79 9S109 R12,91-1,00 9S109 R12,92-1,00 GROUP Gearbox Options ONLY FOR CD-ROM CATALOGUES %?? Zoom Home Group Back Select Print Page Search Catalogue Search Exit
2 GEARBOX: 9S109 Input Shaft Technical Specification L = Length mm L No of spline 10C splines Size 1-3/4 Tab 1 - Input Shaft Table Our No TP Input Shaft No Ratio Teeth Sizes Cover No Clutch Type A 6,57-0,74 Z 27 L=286 SAE 10C 1-3/4" F&S MFZ B 8,49-1,00 Z 26 L=320 SAE 10C 1-3/4" F&S GF2 380KR C 10,24-0,74 Z 27 L=260 SAE 10C 1-3/4" VALEO 430DTE C 10,24-0,74 Z 27 L=286 SAE 10C 1-3/4" C 10,24-0,74 Z 27 L=278 SAE 10C 1-3/4" VALEO 430DTP C 10,24-0,74 Z 27 L=320 SAE 10C 1-3/4" F&S G C 10,24-0,74 Z 27 L=209,2 45X2X21X10E C 10,24-0,74 Z 27 L=320 SAE 10C 1-3/4" HINO C 10,24-0,74 Z 27 L=320 SAE 10C 1-3/4" DANA-SP1402SA C 10,24-0,74 Z 27 L=261,6 SAE 10C 1-3/4" F&S GF420XN D 10,25-0,79 Z 27 L=286 SAE 10C 1-3/4" VALEO 430DTE E 12,91-1,00 Z 26 L=286 SAE 10C 1-3/4" LIPE-ROLL E 12,91-1,00 Z 26 L=320 SAE 10C 1-3/4" DANA-SP1402SA E 12,91-1,00 Z 26 L=260 SAE 10C 1-3/4" VALEO 430DTE E 12,91-1,00 Z 26 L=310 SAE 10C 1-3/4" E 12,91-1,00 Z 26 L=310 SAE 10C 1-3/4" E 12,91-1,00 Z 26 L= EF 12,91-1,00 Z 26 L=261,6 SAE 10C 1-3/4" F&S GF420XN G 12,92-1,00 Z 26 L=286 SAE 10C 1-3/4" F&S GFX G 12,92-1,00 Z 26 L=320 SAE 10C 1-3/4" DANA-SP1402SA G 12,92-1,00 Z 26 L=320 SAE 10C 1-3/4" DANA-SP1402SA GH 12,92-1,00 Z 26 L=260 SAE 10C 1-3/4" G 12,92-1,00 Z 26 L=310 SAE 10C 1-3/4" GH 12,92-1,00 Z 26 L=261,6 SAE 10C 1-3/4" 212 Euroricambi Spa
3 Front Cover Technical Specification L = Length mm L D = Ø mm Tab 2 - Front Cover Table Fig Our No TP Cover No Input Shaft No Ratio Sizes Clutch Type B 8,49-1,00 L=170 D=57 F&S GF2 380KR C 10,24-0,74 L=170 D=57 HINO D 10,25-0,79 L=170 D=57 VALEO 430DTE E 12,91-1,00 L=170 D=57 LIPE-ROLL G 12,92-1,00 L=170 D=57 F&S GFX G 12,92-1,00 L=147 D= C 10,24-0,74 L=190 D=57 F&S G C 10,24-0,74 L=190 D= E 12,91-1,00 L=190 D=62, G 12,92-1,00 L=190 D=62, C 10,24-0,74 L=147 D= C 10,24-0,74 L=80 DANA-SP1402SA E 12,91-1,00 L=80 DANA-SP1402SA G 12,92-1,00 L=80 DANA-SP1402SA G 12,92-1,00 L=80 DANA-SP1402SA A 6,57-0,74 L=170 D=60 F&S MFZ C 10,24-0,74 L=190 D=68 VALEO 430DTP E 12,91-1,00 L=190 D= C 10,24-0,74 L=147 D= E 12,91-1,00 L=147 D= GH 12,92-1,00 L=147 D= C 10,24-0,74 L=153 D=70 VALEO 430DTE E 12,91-1,00 L=153 D=70 VALEO 430DTE E 12,91-1,00 L=151 D=54 213
4 Euroricambi Spa 214 GEARBOX: 9S Kit 95 Kit 94 Kit Kit /41 33/42
5 Fig Our No Part No Description Note TP 1 SEE TAB 2 FRONT COVER 2 SEE TAB 2 FRONT COVER GASKET OIL SEAL 48X65X OIL SEAL 90X110X13 (1) HOUSING SEAL COMPOUND (7) GASKET WASHER T2,50 MM WASHER T2,00 MM BEARING 66,6X117,4X30, INPUT SHAFT 27 T ACD INPUT SHAFT 26 T BEG INPUT SHAFT 27 T C INPUT SHAFT 27 T C INPUT SHAFT 27 T C INPUT SHAFT 27 T C INPUT SHAFT 27 T C INPUT SHAFT 27 T C INPUT SHAFT 27 T C INPUT SHAFT 26 T EG INPUT SHAFT 26 T E INPUT SHAFT 26 T EG INPUT SHAFT 26 T EGH INPUT SHAFT 26 T E INPUT SHAFT 26 T EFGH INPUT SHAFT 26 T G COVER NSS SEEGER RING DIN472 58X2 NSS DIAPHRAGM NSS NEEDLE BEARING 32X29, SEEGER RING T2,20 MM SEEGER RING T1,90 MM SYNCHRONIZER CONE SYNCHRONIZER RING Old Type A-R6,57-0,74 D-R10,25-0,79 (2) ALTERNATIVE VERSION HAVING 5 IDLE PINIONS IN PLACE OF 4 TO BE COUPLED TOGETHER (3) ALTERNATIVE VERSION HAVING A DIFFERENT PLANETARY GROUP SYNCHRONIZATION TO BE COUPLED TOGETHER (5) REPLACED BY 1 PC (FIG108) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + (6) COMPOSED BY 6 PCS (FIG32/41) + 6 PCS (FIG33/42) (7) (SEAL COMPOUND) (GASKET) ARE IN THE KIT Continued 215
6 Fig Our No Part No Description Note TP SYNCHRONIZER RING New Type SYNCHRONIZER HUB SLIDING SLEEVE SLIDING BLOCK 3 pcs PIN 3 pcs PRESSURE SPRING 3 pcs GEAR 3RD SPEED 23 T AC GEAR 3RD SPEED 25 T BGH GEAR 3RD SPEED 24 T D GEAR 3RD SPEED 27 T EF NEEDLE CAGE 60X68X SEEGER RING T2,40 MM SEEGER RING T1,90 MM BUSH NEEDLE BEARING 75X83X40 W NEEDLE BEARING 75X83X GEAR 2ND SPEED 31 T ACD GEAR 2ND SPEED 29 T BGH GEAR 2ND SPEED 30 T EF SYNCHRONIZER CONE ABCDEG SYNCHRONIZER RING ABCDEG-Old SYNCHRONIZER RING ABCDEG-New SYNCHRONIZER HUB ABCDEG SLIDING SLEEVE ABCDEG SLIDE ABCDEG-3pc PRESSURE SPRING ABCDEG-3pc SYNCHRONIZER CONE FH SYNCHRONIZER CONE FH SYNCHRONIZER RING FH SYNCHRONIZER RING FH SLIDING BLOCK FH-3 pcs SYNCHRONIZER HUB FH SLIDING SLEEVE FH SLIDE FH-3 pcs PRESSURE SPRING FH-3 pcs A-R6,57-0,74 D-R10,25-0,79 (2) ALTERNATIVE VERSION HAVING 5 IDLE PINIONS IN PLACE OF 4 TO BE COUPLED TOGETHER (3) ALTERNATIVE VERSION HAVING A DIFFERENT PLANETARY GROUP SYNCHRONIZATION TO BE COUPLED TOGETHER (5) REPLACED BY 1 PC (FIG108) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + (6) COMPOSED BY 6 PCS (FIG32/41) + 6 PCS (FIG33/42) (7) (SEAL COMPOUND) (GASKET) ARE IN THE KIT Continued 217
7 Fig Our No Part No Description Note TP GEAR 1ST SPEED AC GEAR 1ST SPEED 33 T BGH GEAR 1ST SPEED 33 T D GEAR 1ST SPEED 33 T EF NEEDLE CAGE 75X83X MAIN SHAFT NEEDLE CAGE 75X83X35 CDEFGH GEAR LOW SPEED 38 T CD GEAR LOW SPEED EF GEAR LOW SPEED 37 T GH BUSH AB HUB 24 T SLIDING SLEEVE SEEGER RING T2,80 MM SEEGER RING T2,40 MM NEEDLE BEARING 60X68X REVERSE GEAR 35 T ACD REVERSE GEAR 32 T BGH REVERSE GEAR EF BEARING 50,8X104,7X30,1 Old Type BEARING 50,8X104,7X30,1 New Type SUN GEAR 34 T SEEGER RING T3,00 MM SEEGER RING T2,80 MM LOCK RING T2,50 MM LOCK RING T2,45 MM LOCK RING T2,30 MM PIPE SLIDING BLOCK FORK FORK FORK WASHER SCREW SCREW A-R6,57-0,74 D-R10,25-0,79 (2) ALTERNATIVE VERSION HAVING 5 IDLE PINIONS IN PLACE OF 4 TO BE COUPLED TOGETHER (3) ALTERNATIVE VERSION HAVING A DIFFERENT PLANETARY GROUP SYNCHRONIZATION TO BE COUPLED TOGETHER (5) REPLACED BY 1 PC (FIG108) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + (6) COMPOSED BY 6 PCS (FIG32/41) + 6 PCS (FIG/42) (7) (SEAL COMPOUND) (GASKET) ARE IN THE KIT Continued 219
8 Fig Our No Part No Description Note TP TIE ROD TIE ROD FORK FORK STOP SEGMENT SUPPORT LEVER LEVER SUPPORT SUPPORT RING TIE ROD TIE ROD OLD TIE ROD NEW SCREW WASHER FORK TIE ROD TIE ROD OIL PUMP OIL PUMP GASKET WASHER T3,00 MM WASHER T2,50 MM WASHER T2,00 MM BEARING 40X80X32 MM SEEGER RING T2,50 MM SEEGER RING T2,00 MM CONSTANT GEAR 33 T ACD CONSTANT GEAR 36 T BEFGH GEAR 3RD SPEED 38 T AC GEAR 3RD SPEED 27 T BGH GEAR 3RD SPEED 37 T D GEAR 3RD SPEED 28 T EF DOUBLE GEAR 28/21 T AC A-R6,57-0,74 D-R10,25-0,79 (2) ALTERNATIVE VERSION HAVING 5 IDLE PINIONS IN PLACE OF 4 TO BE COUPLED TOGETHER (3) ALTERNATIVE VERSION HAVING A DIFFERENT PLANETARY GROUP SYNCHRONIZATION TO BE COUPLED TOGETHER (5) REPLACED BY 1 PC (FIG108) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + (6) COMPOSED BY 6 PCS (FIG32/41) + 6 PCS (FIG33/42) (7) (SEAL COMPOUND) (GASKET) ARE IN THE KIT Continued 221
9 Fig Our No Part No Description Note TP DOUBLE GEAR 19/23 T BGH DOUBLE GEAR D DOUBLE GEAR EF COUNTERSHAFT 16 T ACD COUNTERSHAFT 14 T BGH COUNTERSHAFT 14 T EF BEARING 50,8X95,2X27, REVERSE PIN NEEDLE BEARING 40X60X REVERSE GEAR 22 T ACD REVERSE GEAR BGH REVERSE GEAR EF LOCK RING PLANET CARRIER PLANET CARRIER (2) PLANET SHAFT 4 pcs PLANET SHAFT (2) 5 pcs LOCK PIN 4X26 4 pcs LOCK PIN 4X26 (2) 5 pcs THRUST WASHER 8 pcs THRUST WASHER (2)10 pcs SHIM 12 pcs SHIM (2)15 pcs NEEDLE D pcs NEEDLE D 5 (2)200 pcs GEAR SET (4 PCS) GEAR SET (5 PCS) (2) CROWN 86 T RING T2,40 MM RING T2,00 MM RETAINER RING T2,40 MM (3) RETAINER RING T2,10 MM (3) RETAINER RING T2,00 MM (3) BEARING 70X90X BEARING 80X110X16 (3) A-R6,57-0,74 D-R10,25-0,79 (2) ALTERNATIVE VERSION HAVING 5 IDLE PINIONS IN PLACE OF 4 TO BE COUPLED TOGETHER (3) ALTERNATIVE VERSION HAVING A DIFFERENT PLANETARY GROUP SYNCHRONIZATION TO BE COUPLED TOGETHER (5) REPLACED BY 1 PC (FIG108) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + (6) COMPOSED BY 6 PCS (FIG32/41) + 6 PCS (FIG33/42) (7) (SEAL COMPOUND) (GASKET) ARE IN THE KIT Continued 223
10 Fig Our No Part No Description Note TP CARRIER HUB 86 T CARRIER HUB 86 T (3) LOCK RING SYNCHRONIZER CONE SYNCHRONIZER CONE (3) SYNCHRONIZER RING Old Type SYNCHRONIZER RING New Type SYNCHRONIZER RING (3) Old T SYNCHRONIZER RING (3) New T SYNCHRONIZER HUB SYNCHRONIZER HUB (3) SLIDING SLEEVE SLIDING SLEEVE (3) SYNCHRONIZER CONE SYNCHRONIZER CONE (3) RETARDER GEAR 55 T (3)w/retar GASKET GASKET (3) COVER OLD(5) COVER NEW COVER (3) BEARING 78X130X BEARING 80X140X26 (3) WASHER T1,90 MM WASHER T1,60 MM WASHER T1,30 MM WASHER T2,00 MM (3) WASHER T1,70 MM (3) GASKET COVER GASKET COVER OIL SEAL 95X115X SPEEDOMETER GEAR SPEEDOMETER SHAFT A-R6,57-0,74 D-R10,25-0,79 (2) ALTERNATIVE VERSION HAVING 5 IDLE PINIONS IN PLACE OF 4 TO BE COUPLED TOGETHER (3) ALTERNATIVE VERSION HAVING A DIFFERENT PLANETARY GROUP SYNCHRONIZATION TO BE COUPLED TOGETHER (5) REPLACED BY 1 PC (FIG108) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + (6) COMPOSED BY 6 PCS (FIG32/41) + 6 PCS (FIG33/42) (7) (SEAL COMPOUND) (GASKET) ARE IN THE KIT Continued 225
11 Fig Our No Part No Description Note TP PULSE DISK OUTPUT FLANGE FLANGE D150-4 HOLES OUTPUT FLANGE OUTPUT FLANGE OUTPUT FLANGE OUTPUT FLANGE OUTPUT FLANGE OUTPUT FLANGE OUTPUT FLANGE OUTPUT FLANGE FLANGE D HOLES OUTPUT FLANGE OUTPUT FLANGE FLANGE D204-4 HOLES O-RING 59,2X5, WASHER WASHER (4) SCREW M12X SCREW M12X55 (4) SLIDING BLOCK (SAE430B) M SLIDING BLOCK (OT58) FORK FORK (3) TIE ROD TIE ROD (3) GASKET 22X36X14, RING 74X84X PISTON RING 78X82,70X5,50 MM RING 74X84X NUT M16X1, O-RING 95X CYLINDER GASKET 22X36X14,5 (3) A-R6,57-0,74 D-R10,25-0,79 (2) ALTERNATIVE VERSION HAVING 5 IDLE PINIONS IN PLACE OF 4 TO BE COUPLED TOGETHER (3) ALTERNATIVE VERSION HAVING A DIFFERENT PLANETARY GROUP SYNCHRONIZATION TO BE COUPLED TOGETHER (5) REPLACED BY 1 PC (FIG108) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + (6) COMPOSED BY 6 PCS (FIG32/41) + 6 PCS (FIG33/42) (7) (SEAL COMPOUND) (GASKET) ARE IN THE KIT Continued 227
12 Fig Our No Part No Description Note TP OIL SEAL 50X100X7,5 (3) PISTON (3) RING (3) OIL SEAL 50X100X7,5 (3) NUT M16X1,5 (3) O-RING 108X3 (3) CYLINDER (3) SLIDING BLOCK 6 pcs SPRING 6 pcs SLIDING BLOCK (3) 6 pcs SPRING (3) 6 pcs SPRING (3) 6 pcs REPAIR KIT (3) SEEGER RING T3,20 MM SEEGER RING T2,90 MM SEEGER RING T4,00 MM (3) SEEGER RING T3,70 MM (3) SPACER 30X36 DIN7603 NSS WASHER WASHER (3) SCREW M20X1, SCREW M24X1,5 (3) GEARBOX HOUSING HOUSING BUSH (3) REPAIR KIT (6) A-R6,57-0,74 D-R10,25-0,79 (2) ALTERNATIVE VERSION HAVING 5 IDLE PINIONS IN PLACE OF 4 TO BE COUPLED TOGETHER (3) ALTERNATIVE VERSION HAVING A DIFFERENT PLANETARY GROUP SYNCHRONIZATION TO BE COUPLED TOGETHER (5) REPLACED BY 1 PC (FIG108) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + 1 PC (NOT ILLUSTRATED) + (6) COMPOSED BY 6 PCS (FIG32/41) + 6 PCS (FIG33/42) (7) (SEAL COMPOUND) (GASKET) ARE IN THE KIT
13 GEARBOX: 9S109 9S109 Selector Mechanism Fig Our No Part No TP Description Note BALL JOINT M14X1,5 RH L=85 mm Fig NUT M14 Fig NUT M BALL JOINT M12X1,75 LF L=55 mm Fig NUT M ROD Fig ROD CONTROL ROD ROD NUT M BALL JOINT M12X1,75 RH L=55 mm Fig7 Fig8 Fig3 9S109 Kits Fig Our No Part No TP Description Qty SYNCHRONIZER KIT 3RD/4TH 3rd/4th Fig6 Fig7 Fig SYNCHRONIZER CONE 2 pcs SYNCHRONIZER RING 2 pcs SYNCHRONIZER HUB 1 pc SLIDING SLEEVE 1 pc SLIDE 3 pcs PIN 3 pcs PRESSURE SPRING 3 pcs Fig3 Fig4 Fig Our No Part No TP Description Qty SYNCHRONIZER KIT 1ST/2ND 1st/2nd Fig4 Fig SYNCHRONIZER RING 2 pcs SYNCHRONIZER HUB 1 pc SLIDING SLEEVE 1 pc Fig SLIDE 3 pcs PRESSURE SPRING 3 pcs Fig Our No Part No TP Description Qty SYNCHRONIZER KIT 1ST/2ND SYNCHRONIZER CONE 2 pcs 1st/2nd Fig6 Fig SYNCHRONIZER RING 2 pcs SYNCHRONIZER HUB 1 pc SLIDING SLEEVE 1 pc SLIDE 3 pcs PRESSURE SPRING 3 pcs Fig3 Fig4 230 Euroricambi Spa
14 9S109 Kits Fig Our No Part No TP Description Qty SYNCHRONIZER KIT 1ST/2ND SYNCHRONIZER CONE 2 pcs SYNCHRONIZER CONE 2 pcs A-R6,57-0,74 1st/2nd D-R10,25-0,79 Fig8 Fig9 Fig SYNCHRONIZER RING 2 pcs Fig SYNCHRONIZER RING 2 pcs SYNCHRONIZER HUB 1 pc SLIDING SLEEVE 1 pc Fig3 Fig4 Fig SLIDING BLOCK 3 pcs Fig SLIDE 3 pcs PRESSURE SPRING 3 pcs Fig6 Fig Our No Part No TP Description Qty GASKET KIT GASKET 1 pc GASKET 2 pcs GASKET 1 pc GASKET 1 pc GASKET 1 pc GASKET 1 pc Gasket Kit GASKET 1 pc GASKET 2 pcs GASKET 2 pcs GASKET 1 pc GASKET 1 pc GASKET 1 pc SEAL COMPOUND 1 pc GASKET 1 pc Fig Our No Part No TP Description Qty SEAL RING KIT NSS OIL SEAL 55X72X10 1 pc OIL SEAL 48X65X10 1 pc OIL SEAL 25X35X7 1 pc OIL SEAL 25X35X7/10 1 pc OIL SEAL 95X115X10 1 pc Oil Seal Kit 231
15 GEARBOX: 9S109 9S109 Selector Mechanism Fig Our No Part No TP Description Qty REPAIR KIT GASKET 22X36X14,5 1 pc RING 74X84X5 2 pcs RING 78X82,70X5,50 MM 1 pc SEAL RING 18X24 DIN pcs SPACER 16X20 DIN pcs Cylinder Repair Kit SPACER 38X44 DIN pc NSS WASHER 14X19 1 pc NSS SPACER 12X15,5 DIN pc SPACER 16X22 DIN pcs NSS SPACER 30X36 DIN pc NSS WASHER 14X20 8 pcs O-RING 7X1,5 2 pcs O-RING 36,2X3 2 pcs O-RING 59,2X5,7 1 pc O-RING 95X2 1 pc 9S109 Miscellaneous Fig Our No Part No TP Description Note OIL FILTER PLUG SPACER 38X44 DIN7603 Fig3 232 Euroricambi Spa
Options ONLY FOR CD-ROM CATALOGUES CATALOGUE FILE SIZE 1.90MB. No. PAGES RELAISE 11/2006 MODELS GROUP Z.F.
CATALOGUE Z.F. FILE 95CBM037.pdf SIZE 1.90MB No. PAGES 12 RELAISE 11/2006 MODELS ECOMID 1304 8S180 8S180 GROUP Gearbox Options ONLY FOR CD-ROM CATALOGUES %?? Zoom Home Group Back Select Print Page Search
Options CATALOGUE FILE SIZE. No. PAGES RELAISE MODELS GROUP Z.F. 1,43MB 02/2007 OLD GENERATION S-150 GP R.9,09-1,00 4S-150 GP+WSK400.
CATALOGUE ZF FILE 95CBM021pdf SIZE 1,43MB No PAGES 11 RELAISE 02/2007 MODELS OLD GENERATION 1286 4S-150 GP R9,09-1,00 GROUP Gearbox Options ONLY FOR CD-ROM CATALOGUES %?? Zoom Home Group Back Select Print
Options CATALOGUE FILE SIZE. No. PAGES RELAISE MODELS GROUP Z.F. 1,41MB 02/2007
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