SAB 202 Screw compressor units. S pa re parts m an ual
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1 SAB 202 Screw compressor units S pa re parts m an ual en
2 1 Spare parts list for SAB 202 Pos Designation No Part no Complete compressor LF, aut Vi Complete compressor LF, man Vi Complete compressor LM, aut Vi Complete compressor LM, man Vi Complete compressor SF, aut Vi Complete compressor SF, man Vi Complete compressor SM, aut Vi Complete compressor SM, man Vi Compressor Housing 10-1 Compressor housing (L) Compressor housing (S) Bearing cover at suction end 20-1 Bearing cover, female drive Bearing cover, male drive O-ring dia 430,66 x 3,53, Inner sleeve, INA IR dia 17/20 x Washer dia 25/16,5 x Threaded plug with collar 1/2" Gasket 22/ Cylindrical screw M16 x Cylindrical screw M16 x Cylindrical screw M16 x Hose connection Bearing cover at discharge end 40 Thrust cover/capacity regulating cylinder Cylinder screw M16 x Washer dia 25/16,5 x O-ring dia 151,99 x 3, Adjusting screw Locking screw M6 x Cross bar for bearing adjustment Cylinder screw M12 x Inner sleeve, INA IR dia 17/20 x O-ring dia 13,94 x 2,62 Spare parts - SAB Cover for capacity regulating cylinder 60 Cover for capacity cylinder O-ring dia 142,47 x 3, Cylinder screw M12 x Cylinder Screw M6x Gasket 17/ Rotors Set of rotors for SM Set of rotors for SF Set of rotors for LM Set of rotors for LF en /16
3 Pos Designation No Part no 111 Journal bearing Retaining pin for journal bearing dia 5 x Cylinder screw M6 x Thrust washer for compressors with M16 thread Thrust washer for compressors with M20 thread (applies to rotor sets from 2004 and newer) Cylinder screw M16 x 45 for compressors with M16 thread Cylinder screw M20 x 45 for compressors with M20 thread (applies to rotor sets from 2004 and newer) Four point ball bearing dia 70/150 x Set of shims dia 128/150 for adjusting the clearance between the rotor and outlet port Comprising: 1 of 5,60 mm 1 of 5,65 mm 1 of 5,70 mm of 5,75 mm 1 of 5,80 mm 1 of 5,85 mm 1 of 5,90 mm 135 Spacer ring, drive rotor Retaining ring 4 x Balance piston, driven rotor Spacer ring, driven rotor Retaining pin 5 x Discharge ports Discharge port for male rotor (normal Vi 45) Discharge port for female rotor (normal Vi 45) Discharge port for male rotor (AC application Vi 30) Discharge port for female rotor (AC application Vi 30) Cylinder screw M8 x A Washer for discharge port dia 16,5 / 8,2 x B O-ring dia 10,82 x 1, Locking screw M10 x 10 - outside adjustment Pointed screw M10 x 16 - outside adjustment A Blank of screw 3/8" - outside adjustment B Gasket - outside adjustment Parts for adjusting rotors 153 Inner cover (modified as from 2004 to fit both M16 and M 20 cylinder screws) O-ring dia 142,47 x 3, Cylindrical steel roll 8H 11 x Internal Shaft seal 156A-1 Shaft Seal Cover SM/LM / en
4 Pos Designation No Part no 156A-2 Shaft Seal Cover SF/LF B Balance Piston C Slide Ring D Sealing Ring E-1 Retaining Ring for 156D SM/LM E-2 Retaining Ring for 156D SF/LF F O-ring dia 8849 x G O-ring dia X H O-ring dia X I Countersunk screw K Cylinder screw Shaft seal 160A 160B 160C Shaft seal collar Shaft seal seat O-ring for shaft seal collar D 160E O-ring for shaft seal seat Pointed screw Kit (incl Pos ) Retaining pin for shaft seal seat dia 3 x Spirolox ring (oil thrower) Cover, F Cover, M O-ring dia 132,94 x 3, O-ring dia 158,34 x 3, Cylinder screw M12 x Hose connection branch 1/4" Suction filter 170 Suction filter Adjusting system for Vi-slide, MAN 180 Spindle man Vi Cover for man Vi Sealing washer for slide stop Sealing ring O-ring dia 44,04 x 3, Retainer for bearings Axial ball bearing dia 42/25 x Locking plate Cylinder screw M6 x Thread washer Cylinder screw M4 x Cylinder screw M6 x O-ring dia 101,19 x 3, Cylinder screw M12 x Vi-slide Slide stop, S Slide stop, L Spring for Vi-slide, L Spring for Vi-slide, S en /16
5 Pos Designation No Part no 192 Cylinder screw M10 x Capacity regulating slide Slide for L Slide for S Piston part inner Piston part outer O-ring dia 40,87 x 3, Sealing ring dia Slotted nut KM A-1 Piston rod for L A-2 Piston rod for S C Cylindrical pin dia 6 x 16 - Included in pos 207A D Spirolox-ring - Included in pos 207A E Steel ball 3/8" - Included in pos 207A Locking plate for slotted nut Tape bearing Pointed screw M6 x Cap screw M20 x Clamp Non return valve Non return valve complete O-ring dia 253,37 x 5, Intermediate flange Valve housing Spindle guide Retainer Hexagon head screw M8 x Valve cone Spindle Spring Tape bearing dim 10 x 1 x Tape bearing dim 10 x 1 x Hexagon head screw M16 x Countersunk socket cop screw M12 x Hexagon head screw M12 x Shaft nut KM9 - M Seeger ring dia 14 x 1,0, DIN Oil injection 316 V-joint 22-RL Check valve RVS O-ring dia 33,05 x 1, Valve seat External oil piping Pipe set (L) Pipe set (S) Pipe clamp dia 3 x Capacity indication Position transmitter SA96DX, L Position transmitter SA96DX, S / en
6 Pos Designation No Part no 356 Alu pipe 320 mm Adjusting system for Vi-slide, AUT 371 Sealing ring OD 70 mm Retainer for Alupipe Cover for Slide Stop O-ring dia 101,19 x 3, Cylinder screw M12 x Attachment for sealing ring Cylinder screw M4 x Cylinder screw M6 x Transmitter SA96DX, S Transmitter SA96DX, L Gasket 27/ Cylinder screw M6 x Alupipe 143 mm Oil filter 450 Oil filter cover O-ring dia 132,94 x 3, O-ring dia 101,19 x 3, Lock nut M Cylinder screw M12 x Stay bolt for magnet Magnets for oil filter Intermediate ring Rubber ring Plug 1/4" Gasket 14/ Oil filter cartridge O-ring dia 63,9 x 3, Cylinder screw M12 x Oil flow switch 500 Terminal box Cover for flow switch O-ring dia 132,94 x 3, Gasket 27/ Flow switch with float UNS Cylinder screw M12 x Plugging 520 Plug 1/2" Gasket 22/ Plug 3/4" Gasket 27/ Plug 1/4" Gasket ring 19/14 x 1, Economizer inlet 600 Eco-plug Cylinder screw M12 x Cylinder screw M8 x en /16
7 Pos Designation No Part no 603 O-ring dia 53,57 x 3, Relief valve Back pressure independent valve, BSV 8-18 bar Back pressure independent valve, BSV 8-22 bar Pilot operated valve, DN50-DN80 (POV 1050/2150) 701-A Connection line for POV B Connection line for POV A Cylinder screw M12 x B Cylinder screw M10 x A O-ring dia 63,09 x 3, B O-ring dia 88,49 x 3, A Pilot operated valve, POV1050 (for R717) B Pilot operated valve, POV 2150 (for R22 and HCF's) C Intermediate piece POV D Intermediate piece POV Cover for main valve 705-A Cover for POV B Cover for POV Cylinder screw M16 x O-ring dia 253,37 x 5, Connection between compr discharge side and suction side 710-A Manifold for POV B Manifold for POV A O-ring dia 85,32 x 3,53 POV B O-ring dia 88,49 x 3,53 POV A Cylinder screw M12 x 110 POV B Cylinder screw M12 x 30 POV A Cover POV Cylinder screw M16 x O-ring dia 164,69 x 3, A Pipe connection for POV B Pipe connection for POV A Cylinder screw M12 x 35 POV B Cylinder screw M12 x 40 POV A O-ring dia 75,79 x 3,53 POV B O-ring dia 88,49 x 3,53 POV Releif valve connections 725 Stud coupling A-12 RL Al-gasket dia 24/13 x 1, Reducer G3/4 - G3/ Elbow coupling VB 12-RL Union nut G Threaded nipple G3/ Al-gasket dia 30/16 x 1, Gasket 17/ / en
8 Pos Designation No Part no Signal transducers 751 Pressure transducer, PT Pressure transducer, PT Pressure transducer, PT Stud coupling Stud elbow Temperature transmitter, TT Temperature transmitter, TT Gasket ring Reducer G1/2 - G1/ S = L/D 17 L = L/D 22 M = Male drive F = Female drive en /16
9 POV 50 (before october 2003) Pos no Description Pcs Part no 701 Connection line for POV Cylinder screw M12 x O-ring dia 6309 x Pilot operated valve, POV 50 (for R717) Cover for POV Cylinder screw M16 x O-ring dia x Manifold for POV O-ring dia 8532 x Cylinder screw M12 x Cover POV Cylinder screw M16 x O-ring dia x Pipe connection for POV Cylinder screw M12 x O-ring dia 7579 x POV 80 (before february 2006) Pos no Description Pcs Part no 701 Connection line for POV Cylinder screw M12 x O-ring dia 8849 x Pilot operated valve, POV 80 (for R22 and HFC s) Cover for POV Cylinder screw M16 x O-ring dia x Manifold for POV O-ring dia 8849 x Cylinder screw M12 x Cylinder screw M16 x O-ring dia x Pipe connection for POV Cylinder screw M12 x O-ring dia 8849 x / en
10 POV 1050 (after october 2003) Pos no Description Pcs Part no 701 Connection line for POV Cylinder screw M12 x O-ring dia 6309 x Pilot operated valve, POV 1050 (for R717) Intermediate piece, POV Cover for POV Cylinder screw M16 x O-ring dia x Manifold for POV O-ring dia 8532 x Cylinder screw M12 x Cover POV Cylinder screw M16 x O-ring dia x Pipe connection for POV Cylinder screw M12 x O-ring dia 7579 x POV 2150 (after february 2006) Pos no Description Pcs Part no 701 Connection line for POV Cylinder screw M10 x O-ring dia 8849 x Pilot operated valve, POV 2150 (for R22 and HFC s) Intermediate piece, POV Cover for POV Cylinder screw M16 x O-ring dia x Manifold for POV O-ring dia 8849 x Cylinder screw M12 x Cylinder screw M16 x O-ring dia x Pipe connection for POV Cylinder screw M12 x O-ring dia 8849 x en /16
11 Drawings for spare parts list SAB Drawings for spare parts list SAB C E 207D 207A Fig 1 10/ en
12 Drawings for spare parts list SAB A 156K 156F C 156G 156D 156E 156H I 156B FEMALE ROTOR 164 MALE ROTOR Fig en /16
13 Drawings for spare parts list SAB FEMALE Fig 3 12/ en
14 Drawings for spare parts list SAB 202 MAN VI A 156D 149B I 156B A 156H 156E 156C 156G 156F 156K 160E 160C 160D B 160A Fig en /16
15 Tools for compressor SAB Tools for compressor SAB Fig 5 14/ en
16 Tools for compressor SAB 202 Line no A401 = Normal set Line no A402 = Extended set Line no A403 = Additional tools set , for rotors with M20 thread Line no B401= Tools for aligning the coupling Line no B402= Tools for shaft seal removal, oil pump Tools no Designation Part no A401 A402 A403 B401 B402 1 Thrust plate for puller 40 x 20 x Puller for bearings 40 x 20 x Threaded pins M12/M6 x Threaded pin M14, Koko Thrust plate for mounting the bearings 40 x 15 x Washer for mounting the bearings dia 130/17 x b Washer for mounting the bearings Threaded pin M16 x b Threaded pin M20 x Long nut M16 x b Long nut M20 x Nut M Nuts M Mounting bushing for ball bearing, inner ring b Mounting bushing for ball bearing, inner ring Guide pins for suction- and disharge cover M16 x Punch for locking the rotors b Punch for locking the rotors Plate for locking the rotors 40 x 15 x Plate for dismounting the rotors 60 x 25 x Bushing dia 25/17 x Cap screw M20 x Cap screw M16 x b Cap screw M20 x Socket cap screws M16 x Socket cap screws M16 x Socket cap screws M6 x Washer dia 20/17 x Threaded pin M16 x b Threaded pin M20 x Thrust plate 50 x 20 x Pipe pieces dia 259/213 x Threaded pins M12 x Gauge dia 62/17 x Spring dia 50 x Nuts with collar M Nut with collar M b Nut with collar M Plate with M12 nut 20 x 6 x Socket cap screw key with handle 5 mm Socket cap screw with handle M12 x Eye-bol M en /16
17 Tools for compressor SAB 202 Tools Designation no Part no A401 A402 A403 B401 B Alignment device for coupling Feeler gauge (incl in ) Tools for shaft seal removal, oil pump Until september 2001 Consists of: Puller for shaft seal, oil pump Cap screw M10 x Threaded pin M8 x Nuts M Punch dia 18 x Punch dia 22/165 x Pin wrench After September Combination spanner 19mm Combination spanner 24mm Combination spanner 30mm Combination spanner 36mm 1 41 Open end spanner 19/22mm Hexagon bit adaptor 1/2" - 5mm Hexagon bit adaptor 1/2" - 6mm Hexagon bit adaptor 1/2" - 10mm Hexagon bit adaptor 1/2" - 14mm Hexagon bit adaptor 1/2" - 17mm 1 43 Rachet spanner Torque wrench Nm Torque wrench Nm 1 45 Pointed screw M16 x Box spanner insert 1/2" - 36mm 1 47 Hook spanner KM Extension (long) Extension (short) 1 49 Puller, kukko Dial indicator 1 51 Magnetic fixture for dial indicator Retaining pliers J Retaining pliers A1 1 16/ en
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