Illustrated Parts List

Transcription

1 Illustrated Parts List Y06259 JUNE 203

2 CONTENTS HOW TO USE THE ILLUSTRATED S LIST 3 FRONT BEARING COVER ASSEBLY 4 FRONT CASE ASSEBLY 5 INPUT SHAFT ASSEBLY 7 INTEREDIATE CASE ASSEBLY 8 LAYSHAFT ASSEBLY 9 LRC ASSEBLY 0 AINSHAFT ASSEBLY 2 PLANET GEAR SPINDLE ASSEBLY 4 RANGE ASSEBLY 5 RANGE CONTROL ASSEBLY 6 REAR CASE ASSEBLY 7 REVERSE IDLER SHAFT 9 SELECTOR ASSEBLY 20 2

3 HOW TO USE THE ILLUSTRATED S LIST THE INFORATION CONTAINED IN THIS DOCUENT IS SUBJECT TO FREQUENT UPDATES THEREFORE, FOR THE LATEST INFORATION AVAILABLE, PLEASE VISIT THE INTERACTIVE ELECTRONIC S CATALOG AT ODEL DESIGNATION OR NOENCLATURE FOR INFORATION REGARDING ODEL DESIGNATION AND NOENCLATURE, VISIT KITS AND ASSEBLIES (K/A'S) KITS AND ASSEBLIES CONTAIN GROUPS OF INDIVIDUAL OR ASSEBLED S DEVELOPED FOR OPTIAL REPLACEENT OR REPAIR OF A SERVICE PROBLE KITS AND ASSEBLIES ARE SHOWN WITH APPLICABLE S GROUPINGS IN THE S LISTINGS IDENTIFYING KITS AND ASSEBLIES A- NUBERS BEGINNING WITH THE LETTER 'A' ARE PRE-ASSEBLED PRODUCTION ASSEBLIES K- NUBERS BEGINNING WITH THE LETTER 'K' ARE KITS THAT ARE NOT ASSEBLED T - NUBERS BEGINNING WITH THE LETTER 'T' ARE KITS THAT ARE NOT ASSEBLED S- NUBERS BEGINNING WITH THE LETTER 'S' ARE PRE-ASSEBLED SERVICE ASSEBLIES NOTE: SOE PRODUCTION ASSEBLIES DO NOT BEGIN WITH A LETTER PREFIX (IDRANGE ONLY) ILLUSTRATIONS ILLUSTRATIONS SHOW S IN ASSEBLY GROUPS NUBERS ON ILLUSTRATIONS CORRESPOND WITH S LISTINGS ON PAGES ADJACENT TO THE ILLUSTRATION ARE INCLUDED ON ILLUSTRATIONS WHERE ADDITIONAL INFORATION IS S LISTING S LISTINGS ARE DEFINED BY S GROUPINGS AND ARE BROKEN DOWN BY SERVICE ASSEBLIES S LISTINGS IDENTIFY A FOR SERVICING WITH THE FOLLOWING CATEGORIES NUBER - CORRESPONDING WITH NUBERS ON ILLLUSTRATIONS FOR IDENTIFICATION - INDENTIFIES AS IT IS AVAILABLE FOR SERVICE DESCRIPTION - SPECIFIES NAE OR DESCRIPTION REPLACED - SPECIFIES NUBER OF REPLACED QUANTITY - QUANTITY REQUIRED FOR ASSEBLY - DEFINES UNIQUE CHARACTERISTICS OR REQUIREENTS KITS/ASSY'S WHERE USED - INDICATES KITS OR ASSEBLIES THAT CONTAIN A ICULAR 3

4 GROUP: FRONT BEARING COVER ASSEBLY FRONT BEARING COVER ASSEBLY 0 U FRONT COVER ASSEBLY X OIL SEAL FRONT BEARING COVER 3 DX-3- WASHER SPRING DX-8- SCREW 5 0 X 25 HEX HD 002 4

5 GROUP: FRONT CASE ASSEBLY FRONT CASE ASSEBLY 0 U FRONT CASE ASSY FRONT CASE PTO COVER 3 DX-3- WASHER SPRING DX-8- SCREW 6 0 X 20 HEX HD 00 5 X BOLT 4 0X40 6 X NUT 4 0X5 7 X SCREW FLG HD BEARING COVER LAYSHAFT 9 DX-3- SPRING WASHER DX-8- SCREW 4 2 X 25 HEX HD STUD 0 2X75 LONG STUD 2 2X65 2 X NUT CUP PLUG PLUNGER-NEUTRAL SPRING COPRESSION GASKET 7 D DETENT COVER 8 DX-3- WASHER SPRING DX-8- SCREW 2 8 X 4 HEX HD 5

6 D2085 LIFTING EYE 2 DX245 WASHER DX-3- WASHER SPRING DX-8- SCREW 4 0 X 35 HEX HD X DOWEL 2 8,0 DIA X BUSH FOR AIN SELECTOR SHAFT 6

7 GROUP: INPUT SHAFT ASSEBLY INPUT SHAFT ASSEBLY 0 U BEARING KIT INPUT INCLUDES U887769, X & X SHAFT 0 U INPUT SHAFT ASSEBLY INPUT SHAFT 2 X INPUT SHAFT BEARING SPACER - GRADED 30 PACK: U SPACER - GRADED 35 PACK: U SPACER - GRADED 320 PACK: U SPACER - GRADED 325 PACK: U SPACER - GRADED 330 PACK: U SPACER - GRADED 335 PACK: U SPACER - GRADED 340 PACK: U SPACER - GRADED 345 PACK: U SPACER - GRADED 350 PACK: U U SPACER - GRADED PACK 4 X CIRCLIP 7

8 GROUP: INTEREDIATE CASE ASSEBLY INTEREDIATE CASE ASSEBLY 0 T2228 SERVICE KIT OIL INCLUDES , GX & STRAINER/ WASHER X U INTEREDIATE CASE ASSY INTEREDIATE CASE REVERSE SWITCH O-RING NEUTRAL SWITCH 5 X88707 BALL DIA4 6 GX88792 LIFTING EYE PIN INTERLOCK REVERSE SWITCH 9 X O-RING (09,5X3,0) 0 U OIL PUP ASSY X BOLT 8 0X30 HEX HD BUSH FOR AIN SELECTOR SHAFT 3 X BUSH 4 X CIRCLIP PTO COVER 6 DX-3- WASHER SPRING DX-8- SCREW 6 0 X 20 HEX HD 00 8 X WASHER-OIL STRAINER / T2228 DRAIN STRAINER-OIL 20 GX PLUG OIL STRAINER 2 U OIL STRAINER ASSY T X DOWEL 2 6,0 DI X 30,5 23 X WASHER-FILL/DRAIN FL 24 DX OIL FILLER PLUG 25 DX-3-00 WASHER SPRING 8 0 8

9 GROUP: LAYSHAFT ASSEBLY LAYSHAFT ASSEBLY U LAYSHAFT ASSY 2 X BRG ASSY 2 3 U CIRCLIP GRADED PACK 3 X GRC/CLIP 40 DIA X 22 3 X GRC/CLIP 40 DIA X X GRC/CLIP 40 DIA X X GRC/CLIP 40 DIA X 97 3 X GRC/CLIP 40 DIA X 92 3 X GRC/CLIP 40 DIA X 87 3 X GRC/CLIP 40 DIA X 82 3 X GRC/CLIP 40 DIA X 77 4 F8889 SHI S=0,05, PACK: U F88892 SHI S=0,27, PACK: U F88893 SHI S=0,254, PACK: U F88894 SHI S=0,508, PACK: U U SHI PACK 4 X SHI S=,200, PACK: U SPACER 9

10 GROUP: LRC ASSEBLY LRC ASSEBLY 0 U88779 LRC ASSEBLY GX-8- BOLT FLANGE HEAD 0X OUTER LEVER 3 GX-9- NUT BOOT 5 F96430 CABLE TIE 6 X88848 OIL SEAL 7 X BUSH 2 8 GX EXPANSION PLUG PLUNGER - DETENT DETENT SPRING GASKET 2 GX DETENT COVER 3 GX-3- WASHER SPRING GX-8- SCREW 2 8X SPRING RETAINING CUP WASHER STOP SPACER 8 GX-3- SPRING WASHER SPRING COPRESSION SPRING RETAINER BUSH WASHER PLAIN 8 22 GX-8- SCREW 8X GX-8- SCREW 4 CAP HEAD 8X GX-3- WASHER SPRING END COVER GASKET LRC HOUSING 28 F9353 JOINT 29 GX WASHER 2 6 0

11 30 GX GX-8- WASHER SPRING 2 6 SCREW 2 6 X F96387 RANGE VALVE 33 X20420 BREATHER SHIFT ROD INNER STRIKING FINGER 36 X DOWEL 0,0 DIA X 44

12 GROUP: AINSHAFT ASSEBLY AINSHAFT ASSEBLY 0 U AINSHAFT ASSY U AINSHAFT SUB ASSY 2 X485 DOWEL 5/6 DI X 50 3 X NEEDLE ROLLER BRG ASSY GEAR SPACER ST GEAR AINSHAFT ST SYNCHRO FLANGE /2/3/ SYNCHRO RING 2 8 X ROLLER PLUNGER SPRING COPRESSION HUB-FIXED, ST/2ND SLIDING SLEEVE GEAR AINSHAFT 2ND 4 X NEEDLE ROLLER BRG ASSY SLEEVE AINSHAFT BEARING 6 U GRADED CIRCLIP PACK 6 X GRCIRCLIP 46 DIA X 20 PACK: U X GRCIRCLIP 46 DIA X 205 PACK: U X GRCIRCLIP 46 DIA X 200 PACK: U X NEEDLE BEARING GEAR SPACER 4TH GEAR AINSHAFT 3RD SYNCHRO FLANGE /2/3/ SYNCHRO RING 2 22 X ROLLER 3 2

13 PLUNGER SPRING COPRESSION FIXED HUB 3RD/4TH SLIDING SLEEVE 27 U GRADED CIRCLIP PACK 27 X GRC/CLIP 40 DIA X X GRC/CLIP 40 DIA X X GRC/CLIP 40 DIA X X NEEDLE BRGROLLER ASSY 29 X NEEDLE ROLLER BRG ASSY GEAR AINSHAFT CRAWLER SYNCHRO FLANGE SYNCHRO RING 33 X CIRCLIP SYNCHRO ASSY FIXED HUB REVERSE/CRAWLER SPRING COPRESSION PLUNGER 3 37 X ROLLER 3 38 U GRADED CIRCLIP PACK 38 X CIRCLIP-GRDIA60 X X CIRCLIP-GRDIA60 X X CIRCLIP-GRDIA60 X SLIDING SLEEVE SYNCHRO FLANGE REVERSE GEAR AINSHAFT REVERSE 42 X NEEDLE ROLLER BRG ASSY 43 X BEARING REAR AINSHAFT 44 X SEALING RING OIL UFF SUN GEAR RETAINER 48 X SCREW 6X45 HEX HD 3

14 GROUP: PLANET GEAR SPINDLE ASSEBLY PLANET GEAR SPINDLE ASSEBLY 0 U PLANET GEAR SPINDLE COPRISES S -6 ASSY U OUTPUT SHAFT ASSY 2 X-- SCREW 5 6 X 0 SKT HD SET SPINDLE-PLANET GEAR WASHER 0 5 U NEEDLE ROLLER BRG 5 ASSY GEAR PLANET 5 4

15 GROUP: RANGE ASSEBLY PU046 RANGE ASSEBLY SYNCHRO FLANGE 2 X CIRCLIP SYNCHRO RING - RANGE HI-LO SHIFT ROD 5 X DOWEL HIGH/LOW SHIFT FORK ANNULUS 8 X CIRCLIP SLIDING SLEEVE 0 X CIRCLIP FIXED HUB SPRING COPRESSION PLUNGER 9 4 X ROLLER 9 5 X BEARING 6 X CIRCLIP 7 X SCREW CTSK HD 3 6X RETAINER REACTION PLATE SYNCHRO FLANGE 2 X CIRCLIP SPACER 5

16 GROUP: RANGE CONTROL ASSEBLY RANGE CONTROL ASSEBLY 0 U RANGE CONTROL ASSY OUNTING BRACKET 2 GX20357 /8 PIPE PLUG SPECIAL 3 X FILTER REGULATOR 4 GX88805 SCREW SPIRAL 2 6X6 5 X STRAIGHT ADAPTOR 3 6 X NYLON TUBE X SWIVEL ELBOW 4 ADAPTOR 45 DEG 8 X /2 ECH ACTUATED VALVE 9 GX-3- WASHER SPRING GX-8- SOCKET HEAD SCREW

17 GROUP: REAR CASE ASSEBLY REAR CASE ASSEBLY 0 U REAR CASE ASSEBLY REAR CASING 2 X O-RING BUSH 4 X O-RING DIA24, PISTON RANGE CYLINDER PISTON O RING PISTON O RING 8 GX-9- NUT X O-RING CYLINDER-RANGE DX-8- BOLT 3 0X60 HEX HD U33009 ADAPTOR BUSH/OIL SEAL ASSY 3 X WASHER SPEEDO PINION BUSH 6 DX-8- BOLT 3 0 X 00 HEX HD 02 7 X NYLOC NUT YOKE END 9 DX-8- BOLT 0 X 00 HEX HD X OIL SEAL REAR COVER 22 X BEARING SPEEDO HOUSING GEAR SPEEDO DRIVE 9T SPACER TACHO 26 DX-8- BOLT 4 0X60 HEX HD 067 7

18 26 X SCREW FLG HD 27 X NUT 7 0X5 28 X DOWEL 2 6,0 DI X 30, DISC AGNET 30 DX245 WASHER DX-3- WASHER SPRING

19 GROUP: REVERSE IDLER SHAFT TZ0007 REVERSE IDLER SHAFT REVERSE IDLER SHAFT THRUST WASHER GEAR IDLER REVERSE 4 X NEEDLE ROLLER BRG SPACER 9

20 GROUP: SELECTOR ASSEBLY SELECTOR ASSEBLY 0 U SELECTOR BLOCK INCLUDES & X ASSEBLY 0 U SELECTOR ASSY SELECTOR KEY SELECTOR SHAFT INTERLOCK KEY FORK CRAWLER/REVERSE FORK ST/2ND SELECTOR BLOCK 7 X DOWEL SCREW 0X23 HEX HD FORK 3RD/4TH 20

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