Illustrated Parts List

Transcription

1 Illustrated Parts List Y06549 JUNE 203

2 CONTENTS HOW TO USE THE ILLUSTRATED S LIST 3 CLUTCH HOUSING ASSY 4 FRONT BEARING COVER ASSY 5 FRONT CASE ASSY 6 INPUT SHAFT ASSEBLY 8 INTEREDIATE CASE ASSY 9 LAYSHAFT ASSY 0 LRC ASSEBLY AINSHAFT ASSY 3 PLANET GEAR SPINDLE ASSY 5 RANGE ASSY 6 RANGE CONTROL ASSY 7 REAR CASE ASSY 8 REVERSE IDLER SHAFT 20 SELECTOR ASSY 2 2

3 HOW TO USE THE ILLUSTRATED S LIST THE INFORATION CONTAINED IN THIS DOCUENT IS SUBJECT TO FREQUENT UPDATES THEREFORE, FOR THE LATEST INFORATION AVAILABLE, PLEASE VISIT THE INTERACTIVE ELECTRONIC S CATALOG AT ODEL DESIGNATION OR NOENCLATURE FOR INFORATION REGARDING ODEL DESIGNATION AND NOENCLATURE, VISIT KITS AND ASSEBLIES (K/A'S) KITS AND ASSEBLIES CONTAIN GROUPS OF INDIVIDUAL OR ASSEBLED S DEVELOPED FOR OPTIAL REPLACEENT OR REPAIR OF A SERVICE PROBLE KITS AND ASSEBLIES ARE SHOWN WITH APPLICABLE S GROUPINGS IN THE S LISTINGS IDENTIFYING KITS AND ASSEBLIES A- NUBERS BEGINNING WITH THE LETTER 'A' ARE PRE-ASSEBLED PRODUCTION ASSEBLIES K- NUBERS BEGINNING WITH THE LETTER 'K' ARE KITS THAT ARE NOT ASSEBLED T - NUBERS BEGINNING WITH THE LETTER 'T' ARE KITS THAT ARE NOT ASSEBLED S- NUBERS BEGINNING WITH THE LETTER 'S' ARE PRE-ASSEBLED SERVICE ASSEBLIES NOTE: SOE PRODUCTION ASSEBLIES DO NOT BEGIN WITH A LETTER PREFIX (IDRANGE ONLY) ILLUSTRATIONS ILLUSTRATIONS SHOW S IN ASSEBLY GROUPS NUBERS ON ILLUSTRATIONS CORRESPOND WITH S LISTINGS ON PAGES ADJACENT TO THE ILLUSTRATION ARE INCLUDED ON ILLUSTRATIONS WHERE ADDITIONAL INFORATION IS S LISTING S LISTINGS ARE DEFINED BY S GROUPINGS AND ARE BROKEN DOWN BY SERVICE ASSEBLIES S LISTINGS IDENTIFY A FOR SERVICING WITH THE FOLLOWING CATEGORIES NUBER - CORRESPONDING WITH NUBERS ON ILLLUSTRATIONS FOR IDENTIFICATION - INDENTIFIES AS IT IS AVAILABLE FOR SERVICE DESCRIPTION - SPECIFIES NAE OR DESCRIPTION REPLACED - SPECIFIES NUBER OF REPLACED QUANTITY - QUANTITY REQUIRED FOR ASSEBLY - DEFINES UNIQUE CHARACTERISTICS OR REQUIREENTS KITS/ASSY'S WHERE USED - INDICATES KITS OR ASSEBLIES THAT CONTAIN A ICULAR 3

4 GROUP: CLUTCH HOUSING ASSY CLUTCH HOUSING ASSY DESCRIPTION REPLACED QTY 0 U88770 CLUTCH HOUSING ASSY CLUTCH HOUSING BUSHING FITTING GREASE 3 STRAIGHT / COVER PLATE 5 GX-3- SPRING WASHER GX-8- SCREW 2 2X25 HEX FLG HD 088 4

5 GROUP: FRONT BEARING COVER ASSY PU044 FRONT BEARING COVER ASSY DESCRIPTION REPLACED QTY FRONT COVER 2 X OIL SEAL 3 GX-8- SCREW 5 0X25 HEX FLG HD GX-8- SCREW 4 2X25 HEX FLG HD 240 5

6 GROUP: FRONT CASE ASSY FRONT CASE ASSY DESCRIPTION REPLACED QTY 0 U FRONT CASE ASSY CORISES S, 2, 9, 0,, 2 AND FRONT CASE BUSH FOR AIN SELECTOR SHAFT PTO PROVISION COVER 4 GX-8- SCREW 6 2X25 HEX FLG HD GX-8- BOLT 5 0X GX-9- NUT 3 0X GX-8- BOLT 3 0X GX-8- SCREW 4 2X25 HEX FLG HD GX STUD 2 2X65 LONG 0 GX-9- NUT GX STUD 0 2X45 LONG 2 GX CUP PLUG PLUNGER-NEUTRAL DETENT SPRING GASKET 6 GX DETENT COVER 6

7 DESCRIPTION REPLACED QTY 7 X DOWEL 2 8,0 DIA X 6 8 GX-8- SCREW GX X GX2085 LIFTING EYE 20 GX-8- SCREW 4 0X30 HEX FLG HD 09 7

8 GROUP: INPUT SHAFT ASSEBLY INPUT SHAFT ASSEBLY DESCRIPTION REPLACED QTY 0 U INPUT SHAFT ASSEBLY INPUT SHAFT 2 X INPUT SHAFT BEARING SPACER - GRADED 30 PACK: U SPACER - GRADED 35 PACK: U SPACER - GRADED 320 PACK: U SPACER - GRADED 325 PACK: U SPACER - GRADED 330 PACK: U SPACER - GRADED 335 PACK: U SPACER - GRADED 340 PACK: U SPACER - GRADED 345 PACK: U SPACER - GRADED 350 PACK: U U SPACER - GRADED PACK 4 X CIRCLIP 8

9 GROUP: INTEREDIATE CASE ASSY INTEREDIATE CASE ASSY DESCRIPTION REPLACED QTY 0 U INTEREDIATE CASE ASSY INTEREDIATE CASE 2 GX SWITCH REVERSE / RANGE O-RING NEUTRAL SWITCH 5 X88707 BALL 2 DIA4 6 GX88792 LIFTING EYE PIN INTERLOCK 8 GX SWITCH REVERSE / RANGE 9 X O-RING (09,5X3,0) 0 GU OIL PUP GX-8- SCREW 8 0X25 HEX FLG HD BUSH FOR AIN SELECTOR SHAFT 3 X BUSH 4 X CIRCLIP PTO PROVISION COVER 6 GX-8- SCREW 6 2X25 HEX FLG HD X WASHER-OIL STRAINER / DRAIN STRAINER-OIL 9 GX PLUG OIL STRAINER 20 GU OIL FILTER 2 X DOWEL 2 6,0 DI X 30,5 22 X WASHER-FILL/DRAIN FL 23 GX OIL FILLER PLUG 9

10 GROUP: LAYSHAFT ASSY LAYSHAFT ASSY DESCRIPTION REPLACED QTY U LAYSHAFT ASSY 2 X BRG ASSY 2 3 U CIRCLIP GRADED PACK 3 X GRC/CLIP 40 DIA X 22 PACK: U X GRC/CLIP 40 DIA X 207 PACK: U X GRC/CLIP 40 DIA X 202 PACK: U X GRC/CLIP 40 DIA X 97 3 X GRC/CLIP 40 DIA X 92 3 X GRC/CLIP 40 DIA X 87 3 X GRC/CLIP 40 DIA X 82 3 X GRC/CLIP 40 DIA X 77 4 F8889 SHI S=0,05 4 F88892 SHI S=0,27 4 F88893 SHI S=0,254 4 F88894 SHI S=0,508 4 U SHI PACK 4 X SHI S=, SPACER 0

11 GROUP: LRC ASSEBLY LRC ASSEBLY DESCRIPTION REPLACED QTY 0 U88868 LRC ASSY RHV HH GX-8- BOLT 0X50, 0X GX OUTER LEVER 4 X BOOT 5 X88848 OIL SEAL DETENT PLUNGER SPRING-REVERSE DETENT 8 GX PLUG DETENT SPRING RANGE-DETENT 0 X CIRCLIP 2 25DIA SPRING RETAINER- BOOSTER BOOSTER SPRING SPRING COPRESSION SPRING RETAINER-BIAS 5 GX-8- SCREW END CAP 7 X O-RING 8 U LRC SUB ASSY SEAL 20 GX EXPANSION PLUG 2 X20420 BREATHER 22 GX-3- WASHER SPRING GX-8- SOCKET HEAD SCREW X /2 ECH ACTUATED VALVE SHIFT ROD RHV INNER STRIKING LEVER 27 X DOWEL 0,0 DIA X GX-8- SCREW 4 0X30 HEX FLG HD 09

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13 GROUP: AINSHAFT ASSY AINSHAFT ASSY DESCRIPTION REPLACED QTY 0 U AINSHAFT ASSY U AINSHAFT SUB ASSY 2 X485 DOWEL 5/6 DI X 50 3 X NEEDLE ROLLER BRG ASSY GEAR SPACER ST GEAR AINSHAFT ST SYNCHRO FLANGE /2/3/ RING SYNCHRO ST/2ND X ROLLER PLUNGER SPRING COPRESSION HUB-FIXED, ST/2ND SLIDING SLEEVE GEAR AINSHAFT 2ND 4 X NEEDLE ROLLER BRG ASSY SLEEVE AINSHAFT BEARING 6 U GRADED CIRCLIP PACK 6 X GRCIRCLIP 46 DIA X 20 PACK: U X GRCIRCLIP 46 DIA X 205 PACK: U X GRCIRCLIP 46 DIA X 200 PACK: U X NEEDLE BEARING GEAR SPACER 4TH GEAR AINSHAFT 3RD SYNCHRO FLANGE /2/3/ RING SYNCHRO ST/2ND X ROLLER 3 3

14 DESCRIPTION REPLACED QTY PLUNGER SPRING COPRESSION FIXED HUB 3RD/4TH SLIDING SLEEVE 27 U GRADED CIRCLIP PACK 27 X GRC/CLIP 40 DIA X X GRC/CLIP 40 DIA X X GRC/CLIP 40 DIA X X NEEDLE BRGROLLER ASSY 29 X NEEDLE ROLLER BRG ASSY GEAR AINSHAFT CRAWLER SYNCHRO FLANGE CRAWLER 33 X CIRCLIP SYNCHRO ASSY FIXED HUB REVERSE/CRAWLER SPRING COPRESSION PLUNGER 3 37 X ROLLER 3 38 U GRADED CIRCLIP PACK 38 X CIRCLIP-GRDIA60 X X CIRCLIP-GRDIA60 X X CIRCLIP-GRDIA60 X SLIDING SLEEVE SYNCHRO FLANGE REVERSE GEAR AINSHAFT REVERSE 42 X NEEDLE ROLLER BRG ASSY 43 X BEARING REAR AINSHAFT 44 X SEALING RING OIL UFF SUN GEAR RETAINER 48 GX SCREW 6X45 HEX HD 4

15 GROUP: PLANET GEAR SPINDLE ASSY PLANET GEAR SPINDLE ASSY DESCRIPTION REPLACED QTY 0 U PLANET GEAR SPINDLE ASSY U OUTPUT SHAFT ASSY 2 X-- SCREW GX X 0 SKT HD SET SPINDLE PLANET GEAR WASHER 0 5 U NEEDLE ROLL BRG 5 ASSY PCK GEAR PLANET 5 5

16 GROUP: RANGE ASSY PU046 RANGE ASSY DESCRIPTION REPLACED QTY SYNCHRO FLANGE 2 X CIRCLIP SYNCHRO RING - RANGE HI-LO SHIFT ROD 5 X DOWEL X HIGH/LOW SHIFT FORK ANNULUS 8 X CIRCLIP SLIDING SLEEVE 0 X CIRCLIP FIXED HUB SPRING COPRESSION PLUNGER 9 4 X ROLLER 9 5 X BEARING 6 X CIRCLIP 7 GX-8- SCREW 3 8X RETAINER REACTION PLATE SYNCHRO FLANGE 2 X CIRCLIP SPACER 6

17 GROUP: RANGE CONTROL ASSY RANGE CONTROL ASSY DESCRIPTION REPLACED QTY OUNTING BRACKET 2 GX20357 /8 PIPE PLUG SPECIAL 3 X FILTER REGULATOR 4 GX88805 SCREW SPIRAL 2 6X6 5 X STRAIGHT 3 ADAPTOR(BSP-TUBE 6) 6 X NYLON TUBE X SWIVEL ELBOW 3 ADAPTOR 45 DEG 8 X /2 ECH ACTUATED VALVE 9 GX-3- WASHER SPRING GX-8- SOCKET HEAD SCREW HOSE CLAP 2 GX-8- SCREW 2X25 HEX FLG HD 088 7

18 GROUP: REAR CASE ASSY REAR CASE ASSY DESCRIPTION REPLACED QTY 0 U REAR CASE ASSY REAR CASING 2 X O-RING BUSH 4 X O-RING DIA24, PISTON RANGE CYLINDER PISTON O RING PISTON O RING 8 GX-9- NUT X O-RING CYLINDER-RANGE GX-8- BOLT 3 0X55 HEX FLG HD GX SPEEDO SENSOR 25 3 GX-8- BOLT 3 0X95 HEX FLG HD GX NYLOC NUT COUPLING FLANGE 6 GX-8- BOLT 0X95 HEX FLG HD X OIL SEAL REAR COVER 9 X BEARING SPEEDO HOUSING TACHOGRAPH ROTOR 22 GX-8- SCREW GX LAYSHAFT REAR COVER 24 GX-8- BOLT 7 0X

19 25 GX-9- DESCRIPTION REPLACED QTY NUT 7 0X DISC AGNET 27 X DOWEL 2 6,0 DI X 30,5 9

20 GROUP: REVERSE IDLER SHAFT TZ0007 REVERSE IDLER SHAFT DESCRIPTION REPLACED QTY REVERSE IDLER SHAFT THRUST WASHER GEAR IDLER REVERSE 4 X NEEDLE ROLLER BRG SPACER 20

21 GROUP: SELECTOR ASSY SELECTOR ASSY DESCRIPTION REPLACED QTY SELECTOR KEY SELECTOR SHAFT H INTERLOCK KEY FORK CRAWLER/REVERSE FORK ST/2ND SELECTOR BLOCK 7 X DOWEL SCREW 0X23 HEX HD FORK 3RD/4TH 2

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