HOW TO READ THE STANDARD OF BORING BARS

Transcription

1 HOW TO READ THE STANDARD OF BARS How this section pge is orgnised zorgnised by product series. (fer to the index on the next pge.) TYPE OF BAR indictes the initil letters for the order number, s well s pplicble insert types. TITLE OF PRODUCT SERIES PRODUCT SECTION PRODUCT FEATURES FIGURE SHOWING THE TOOLING APPLICATION uses illustrtions nd rrows to depict vilble mchining pplictions long with cutting edge led ngles. GEOMETRY CHIP BREAKER BY CUTTING APPLICATION LEGEND FOR STOCK STATUS MARK is shown on the left hnd pge of ech double-pge spred. PRODUCT STANDARDS indictes order numbers, stock sttus (per right/left hnd), pplicble inserts, dimensions, minimum cutting dimeters, stndrd corner rdius, recommended l/d rtios, nd spre prts. MIN. CUTTING DIAMETER is colour-coded to let you find, t glnce, the mximum / minimum cutting dimeters for internl mchining. REFERENCE PAGE FOR APPLICABLE INSERTS indictes reference pges for detils of inserts tht re pplicble to the title product. PAGE REFERENCE SPARE PARTS TECHNICAL DATA indictes reference pges, including the bove, on the right hnd pge of ech double-pge spred. To Order: Plese specify order number nd hnd of the tool (right/left). A228

2 TURNING BARS CLASSIFICATION OF TOOLS... IDENTIFICATION... A230 A232 STANDARD BARS FEATURES OF DIMPLE BAR... DIMPLE BAR... DOUBLE CLAMP DIMPLE BAR... MICRO-DEX BARS... MICRO-MINI BARS... MICRO-MINI TWIN BARS... F TYPE BARS... S TYPE BARS... P TYPE BARS... M TYPE BARS... AL TYPE BARS... D TYPE HEAD... A234 A235 A242 A245 A247 A248 A251 A254 A261 A265 A266 A267 A229

3 BARS CLASSIFICATION ' = 75 ' = 91 ' = Nme of Tool Holder Fetures ' ' ' CLASSIFICATION DIMPLE BAR DOUBLE CLAMP DIMPLE BAR F Type Boring Brs S Type Boring Brs P Type Boring Brs M Type Boring Brs The minimum cutting dimeter is from &10. 5, 7, 11 positive inserts. Excellent vibrtion resistnce due to light dimple hed. l/d is 3 to 5 times the dimeter (Crbide shnk is 7 to 8 times the dimeter). The minimum cutting dimeter is from & positive insert. Screw-on type nd Clmp-on type. l/d is 3 to 5 times the dimeter. FSWL type is 7 positive insert. The minimum cutting dimeter is from &11. ISO stndrd. 7 positive insert. Screw-on type. l/d is 3 to 5 times the dimeter (Crbide shnk is 7 times the dimeter). The minimum cutting dimeter is from &32. Economicl negtive insert. Single ction type. Excellent vibrtion resistnce due to light dimple hed. (With coolnt hole.) l/d is 3 to 4 times the dimeter. The minimum cutting dimeter is from &25. ISO stndrd. Economicl negtive insert. Lever lock type, nd pin lock type. l/d is 3 times the dimeter. The minimum cutting dimeter is from &32. Negtive trigon shpe insert. Double clmp type. l/d is 3 times the dimeter. FSTUP FSDUC FSVUB/C ^ A236 ^ A237 ^ A240 DSKN DTFN DDUN DVUN ^ A243 ^ A243 ^ A242 ^ A244 FSTU FCTU ^ A251 ^ A252 SSKC STFC SDUC SVUC ^ A259 ^ A254 ^ A255 ^ A259 PSKN PTFN PDUN ^ A261 ^ A261 ^ A262 AL Type Boring Brs MICRO-DEX Boring Brs (Crbide Shnk) MICRO-MINI TWIN Boring Brs MICRO-MINI Boring Brs SMALL TOOLS SBA The minimum cutting dimeter is from &20. Suitble for non-ferrous metl. 20 positive insert. Screw-on type. l/d is 6 times the dimeter. Excellent vibrtion resistnce. The minimum cutting dimeter is from &5. 7 positive insert. Crbide shnk type. Esy-to-use tool geometries. Suitble for smll workpieces. l/d is 5 times the dimeter. The minimum cutting dimeter is from &2.2. Solid crbide type with two cutting edges. Continuous cutting from boring to fcing. With or without chip breker. The minimum cutting dimeter is from &3.2. Solid crbide type (Single cutting edges). l/d is 5 times the dimeter. edge cn be shped ccording to the ppliction.thus, it covers wide cutting rnge (threding,grooving,copying, etc.). The minimum cutting dimeter is &3. Tools for Gng type utomtic lthes. STFE ^ A266 SWUB ^ A245 CooFR-BLS ^ A247 SBA ^ A226 STUC ^ A246 (Note 1) Holders with blue colour symbol hve n nti-vibrtion crbide shnk. (For Micro-dex boring brs, crbide shnk only.) A230

4 ' = ' = ' = ' = 142 ' = 3,5 Selection Stndrd ' ' ' ' ' Economicl Low sistnce (Shrpness) Clmp Rigidity Vibrtion sisince Opertion Efficiency Coolnt Hole Specilized Smll Dimeter FSWUB/P ^ A239 FSCLC/P ^ A235 FSDQC ^ A238 FSVPB/C ^ A240 FSVJB/C ^ A241 e e e e DCLN DWLN ^ A242 ^ A244 FSWL ^ A253 SCLC SDQC SVQC SCZC ^ A256 ^ A257 ^ A258 ^ A260 u u u u u CLASSIFICATION PCLN PWLN PDQN PDZN ^ A262 ^ A263 ^ A263 ^ A264 e u e e MWLN ^ A265 e e u e e u e SCLC ^ A245 e e CBooRS(-B) ^ A248 CR ^ A248 e e e e e e (Note 2) e: 1st recommendtion. u: 2nd recommendtion. (Note 3) Indictes tht the shnk mteril is crbide. A231

5 BARS IDENTIFICATION y ISO CODES KEY-Boring Tools for Internl Mchining IDENTIFICATION A C E S Tool Holder with Coolnt Hole Steel Shnk Crbide Shnk Tool Holder with Coolnt Hole Crbide Shnk Steel Shnk &8 &10 &12 &16 &20 &25 &32 &40 &50 z Shnk Mteril x Shnk Dimeter & c Tool Length v Clmping Method S 16 M S C L C R 09 z x c v b n m,. F H K M Q R S T U V M P S b Insert Shpe C 80 F n Tool Style 91 m Insert Norml Clernce C 7 Inscribed Circle of Insert. Insert Size C D S T V W D 55 K 75 E S 90 L N T 60 Q P , Hnd of Tool V 35 U R W 60 Z L A232

6 y DIMPLE BAR zfunction xclmp Structure F Fixed type S Screw-on cinsert Shpe C RHOMBIC 80 D RHOMBIC 55 T TRIANGULAR 60 V RHOMBIC 35 W TRIGON v Angle U L Q P J 142 binsert Clernce B 5 C 7 P 11 nmin. Dimeter mshnk Dimeter ,Hnd of Tool R L Right Hnd Left Hnd F S C L C R - 06 E - z x c v b n m,. / 2/3. Edge Length /Shnk Mteril Tool Length (Crbide shnk only) Inscribed circle of insert Tool Holder with Shnk Di A Coolnt Hole RHOMBIC Steel Shnk No symbol RHOMBIC Tool Holder with 2/ E Coolnt Hole TRIANGULAR Crbide Shnk 1/ RHOMBIC 35 TRIGON S Steel Shnk IDENTIFICATION y F TYPE Boring tools D TYPE Boring tools F S T U 1 08 R z x c v b n m F D ztype Fixed Type Detchble Type cinsert Shpe C RHOMBIC 80 D RHOMBIC 55 S SQUARE 90 T TRIANGULAR 60 V RHOMBIC 35 W TRIGON bshnk Mteril 1 Steel Shnk 2 Crbide Shnk mhnd of Tool R Right Hnd L Left Hnd xclmp Structure C Clmp-on P Lever Lock S Screw-on v Angle F 91 K 75 L P Q U nshnk Dimeter A233

7 BARS FEATURES OF DIMPLE BAR Highly rigid steel shnk nd lightweight hed configurtion designed by computer simultion nlysis reduces chtter nd improves the vibrtion dmping properties. Chip disposl is improved by hving two chnnels for chip evcution. The lightweight hed with its lrge dimple reduces chtter. Avilble in sizes smller thn the ISO stndrd. Therefore the boring of smll dimeter holes is possible. FEATURES OF DIMPLE BAR y DEFLECTION RESISTANCE Force (Bck Force) Force (Principl Force) y VIBRATION RESISTANCE DIMPLE BAR The boring br hs lser printed scle on the shnk to fcilitte esy instlltion. "F nd FS" brekers improves the qulity of the surfce finish, "" breker offers excellent chip disposl. High wer resistnt CBN inserts re lso vilble for the mchining of hrdened mterils. Weight of the Hed 49.7g Dmping Time 15.8ms By reducing the weight of the hed, the dmping properties re incresed. Conventionl Product Weight of the Hed 70.1g Dmping Time 20ms The unique cross sectionl shpe engineered into the dimple effectively blnces the cutting forces (principl nd bck force), nd reduces deflection by up to 17%. Boring Br DIMPLE BAR Conventionl Br Deflection 28.3!m 34!m The simultion dt stted bove ws conducted with FSCLP1816R-09A holder, under the following conditions; l/d=5, depth of cut=0.5mm, nd feed=0.05mm/rev. y Notes for the use of CCG/MT CPG/MT CPMX TPG/MX TPG/ type inserts By chnging the clmp screw, it is possible to use the inserts listed on the tble below. Holder : FSCLC/P FSCLC/P...E Holder : FSTUP FSTUP...E Clmp Screw Clmp Screw CCG/MT0602oo ( & 6.35) Cn be used s it is. TPG/MX0802oo ( & 4.76) Chnge to CS200T CPG/MT0802oo ( & 7.94) Chnge to TS3 TPG/MX0902oo ( & 5.56) Chnge to CS250T CPG/MT0903oo ( & 9.525) Chnge to TS4 TPG/MX1103oo ( & 9.525) Chnge to CS300890T CPMX0802oo ( & 7.94) Cn be used s it is. TPG/0902oo ( & 5.56) Chnge to TS25 CPMX0903oo ( & 9.525) Cn be used s it is. TPG/1103oo ( & 9.525) Chnge to TS3 A234 If the screw is too long, plese cut to length.

8 DIMPLE BAR Excellent vibrtion resistnce due to light dimple hed. Chip disposl is improved by hving two chnnels for chip evcution. A lser printed scle on the side for esy instlltion (Steel shnk). l/d is 3 to 5 times the dimeter (Crbide shnk is 7 to 8 times the dimeter). FSCLC/P With coolnt hole CCooinserts, CPooinserts R/L-F SV inserts A136, A141, A L2 FSCLC1008R/L-06A NP-CCMH CCG/MH 0602oo TS253 TKY08F NP-CCMB FSCLP1210R/L-08A R L D4 L2 1412R/L-08A CPMH 0802oo TS3D TKY10F 1816R/L-09A 2220R/L-09A NP-CPMH NP-CPMB 0903oo 0903oo TS4D TS4D TKY15F TKY15F L2 A oo TS3D TKY10F 3025R/L-09A 0903oo TS4D TKY15F FSCLC/P-E FSCLC1008R/L-06E 1008R-06E-2/3 1008R-06E-1/2 FSCLP1210R/L-08E 1210R-08E-2/3 1210R-08E-1/2 1412R/L-08E 1412R-08E-2/3 1412R-08E-1/2 1816R/L-09E 1816R-09E-2/3 1816R-09E-1/2 2220R/L-09E 2220R-09E-2/3 2220R-09E-1/2 R L D4 L2 CCGH 0602oo TS253 TKY08F CCMH NP-CCMH 0602oo TS253 TKY08F NP-CCMB 0602oo TS253 TKY08F FSCLC1008R/L-06A=1 Crbide shnk with coolnt hole 0802oo TS3D TKY10F 0802oo TS3D TKY10F 0802oo TS3D TKY10F 0802oo TS3D TKY10F 0802oo TS3D TKY10F CPMH 0802oo TS3D TKY10F NP-CPMH NP-CPMB 0903oo TS4D TKY15F 0903oo TS4D TKY15F 0903oo TS4D TKY15F 0903oo TS4D TKY15F 0903oo TS4D TKY15F 0903oo TS4D TKY15F A241 Min. Dimeter Right hnd tool holder shown. Stndrd Corner Rdius CCooinserts, CPooinserts FSCLC1008R/L-06E (-2/3, -1/2)=1 (Note 1) Insert photo, letters show chip breker style, figures show insert dimensions. (Note 2) Plese refer to pge A241 for recommended cutting conditions. (Note 3) When using inserts with right or left hnd chip brekers, plese use left hnd inserts for right hnd holders nd right hnd inserts for left hnd holders. : Inventory mintined. CCoo type inserts A079 A083 CPoo type inserts CUTTING CONDITIONS Right hnd tool holder shown. SPARE PARTS F001 (06,08,09) commended l/d Rtio (06,08,09) (06,08,09) (06,08,09) R/L-F Clmp Screw (06,08,09) Min. Stndrd commended Corner Dimeter Rdius l/d Rtio SV (06,08,09) CBN (06,08,09) (06,08,09) Clmp Screw TECHNICAL DATA CBN G001 DIMPLE BAR A235

9 BARS DIMPLE BAR FSTUP Excellent vibrtion resistnce due to light dimple hed. Chip disposl is improved by hving two chnnels for chip evcution. A lser printed scle on the side for esy instlltion (Steel shnk). l/d is 3 to 5 times the dimeter (Crbide shnk is 7 to 8 times the dimeter). With coolnt hole TPooinserts R/L-FS SV DIMPLE BAR FSTUP1008R/L-08A FSTUP-E 5 L2 R L D4 L2 Right hnd tool holder shown. (08,09,11,16) (08,09,11,16) (08,09,11,16) PCD R/L-F 0802oo TS2D TKY06F 1210R/L-09A 0902oo TS25D TKY08F TPGH 1412R/L-09A TPMH 0902oo TS25D TKY08F 1816R/L-11A NP-TPMB NP-TPMH 1103oo TS31D TKY10F 2220R/L-11A 1103oo TS31D TKY10F 3225R/L-16A 1603oo TS4D TKY15F Crbide shnk with coolnt hole Min. Dimeter TPooinserts R/L-FS commended l/d Rtio CBN (08,09,11) (08,09,11,16) Stndrd Corner Rdius SV Clmp Screw FSTUP1008R/L-08E 1008R-08E-2/3 1008R-08E-1/2 1210R/L-09E 1210R-09E-2/3 1210R-09E-1/2 1412R/L-09E 1412R-09E-2/3 1412R-09E-1/2 1816R/L-11E 1816R-11E-2/3 1816R-11E-1/2 2220R/L-11E 2220R-11E-2/3 2220R-11E-1/2 5 L2 (08,09,11,16) (08,09,11,16) (08,09,11,16) PCD CBN R/L-F Right hnd tool holder shown. (08,09,11) (08,09,11,16) Min. Stndrd commended Corner Dimeter Rdius l/d R L D4 L2 Rtio Clmp Screw 0802oo TS2D TKY06F 0802oo TS2D TKY06F 0802oo TS2D TKY06F 0902oo TS25D TKY08F 0902oo TS25D TKY08F 0902oo TS25D TKY08F TPGH 0902oo TS25D TKY08F TPMH NP-TPMB 0902oo TS25D TKY08F NP-TPMH 0902oo TS25D TKY08F 1103oo TS31D TKY10F 1103oo TS31D TKY10F 1103oo TS31D TKY10F 1103oo TS31D TKY10F 1103oo TS31D TKY10F 1103oo TS31D TKY10F A236 (Note 1) Insert photo, letters show chip breker style, figures show insert dimensions. (Note 2) Plese refer to pge A241 for recommended cutting conditions. (Note 3) When using inserts with right or left hnd chip brekers, plese use left hnd inserts for right hnd holders nd right hnd inserts for left hnd holders. : Inventory mintined. s : Inventory mintined in Jpn. inserts A142, A154 TPoo type inserts A095, A096

10 FSDUC With coolnt hole DCooinserts FV SV 0 L2 F2 R L D4 L2 F2 FSDUC1410R/L-07A DCMT 0702oo TS25 TKY08F 1612R/L-07A DCET 0702oo TS25 TKY08F DCGT 2016R/L-07A NP-DCMT 0702oo TS25 TKY08F 3220R/L-11A NP-DCMW 11T3oo TS43 TKY15F FSDUC-E Crbide shnk with coolnt hole Right hnd tool holder shown. DCooinserts (07,11) Stndrd Min. Dimeter (07,11) Stndrd Corner Rdius FV (07,11) (07,11) PCD CBN R/L-F commended l/d Rtio (07,11) (07,11) SV Clmp Screw DIMPLE BAR 0 L2 F2 R L D4 L2 F2 FSDUC1410R/L-07E s DCMT 0702oo TS25 TKY08F 1612R/L-07E s DCET 0702oo TS25 TKY08F DCGT 2016R/L-07E s NP-DCMT 0702oo TS25 TKY08F 3220R/L-11E s NP-DCMW 11T3oo TS43 TKY15F Right hnd tool holder shown. (07,11) Stndrd Min. Dimeter (07,11) Stndrd Corner Rdius (07,11) (07,11) PCD CBN R/L-F commended l/d Rtio (07,11) (07,11) Clmp Screw inserts A138, A150 DCoo type CUTTING SPARE PARTS TECHNICAL inserts A084 A087 CONDITIONS A241 F001 DATA G001 A237

11 BARS DIMPLE BAR FSDQC Excellent vibrtion resistnce due to light dimple hed. Chip disposl is improved by hving two chnnels for chip evcution. A lser printed scle on the side for esy instlltion (Steel shnk). l/d is 3 to 5 times the dimeter (Crbide shnk is 7 to 8 times the dimeter). With coolnt hole DCooinserts FV SV DIMPLE BAR L2 F2 R L D4 L2 F2 FSDQC1310R/L-07A DCMT 0702oo TS25 TKY08F 1612R/L-07A DCET 0702oo TS25 TKY08F DCGT 2016R/L-07A NP-DCMT 0702oo TS25 TKY08F 2520R/L-11A NP-DCMW 11T3oo TS43 TKY15F FSDQC-E Crbide shnk with coolnt hole Right hnd tool holder shown. DCooinserts (07,11) (07,11) (07,11) Stndrd Min. Dimeter (07,11) Stndrd Corner Rdius FV PCD R/L-F commended l/d Rtio (07,11) SV Clmp Screw CBN (07,11) L2 F2 R L D4 L2 F2 FSDQC1310R/L-07E 0702oo DCMT TS25 TKY08F 1612R/L-07E DCET 0702oo TS25 TKY08F DCGT 2016R/L-07E NP-DCMT 0702oo TS25 TKY08F 2520R/L-11E NP-DCMW 11T3oo TS43 TKY15F Right hnd tool holder shown. (07,11) (07,11) (07,11) PCD CBN Stndrd R/L-F (07,11) Min. Stndrd commended Corner Dimeter Rdius l/d Rtio (07,11) (07,11) Clmp Screw A238 (Note 1) Insert photo, letters show chip breker style, figures show insert dimensions. (Note 2) Plese refer to pge A241 for recommended cutting conditions. (Note 3) When using inserts with right or left hnd chip brekers, plese use left hnd inserts for right hnd holders nd right hnd inserts for left hnd holders. : Inventory mintined. s : Inventory mintined in Jpn. inserts A138, A150 DCoo type inserts A084 A087

12 FSWUB/P With coolnt hole WBooinserts, WPooinserts R/L-F FS 5 L2 (,04,06) FSWUB1008R/L-A WBMT 02oo TS2 TKY06F 1210R/L-A WBGT 02oo TS2 TKY06F FSWUP1412R/L-04A R L D4 L2 0402oo TS253 TKY08F 1816R/L-04A WPMT 0402oo TS253 TKY08F 2220R/L-06A WPGT 0603oo TS4 TKY15F 3025R/L-06A 0603oo TS4 TKY15F FSWUB/P-E The &8 nd &10 shnks re 0 Crbide shnk with coolnt hole Right hnd tool holder shown. Min. Dimeter Stndrd Corner Rdius commended l/d Rtio Clmp Screw WBooinserts, WPooinserts (,04,06) R/L-F FS DIMPLE BAR L2 (,04,06) 5 FSWUB1008R/L-E 1008R-E-2/3 1008R-E-1/2 1210R/L-E 1210R-E-2/3 1210R-E-1/2 FSWUP1412R/L-04E 1412R-04E-2/3 1412R-04E-1/2 1816R/L-04E 1816R-04E-2/3 1816R-04E-1/2 2220R/L-06E 2220R-06E-2/3 2220R-06E-1/2 R L D4 L2 02oo TS2 TKY06F 02oo TS2 TKY06F WBMT 02oo TS2 TKY06F WBGT 02oo TS2 TKY06F 02oo TS2 TKY06F 02oo TS2 TKY06F The &8 nd &10 shnks re 0 Right hnd tool holder shown. Min. Stndrd commended Corner Dimeter Rdius l/d Rtio Clmp Screw (,04,06) 0402oo TS253 TKY08F 0402oo TS253 TKY08F 0402oo TS253 TKY08F s 0402oo TS253 TKY08F s WPMT WPGT 0402oo TS253 TKY08F s 0402oo TS253 TKY08F 0603oo TS4 TKY15F s 0603oo TS4 TKY15F s 0603oo TS4 TKY15F WBoo type WPoo type CUTTING SPARE PARTS TECHNICAL inserts A078 inserts A098 CONDITIONS A241 F001 DATA G001 A239

13 BARS DIMPLE BAR FSVUB/C Excellent vibrtion resistnce due to light dimple hed. Chip disposl is improved by hving two chnnels for chip evcution. A lser printed scle on the side for esy instlltion (Steel shnk). l/d is 3 to 5 times the dimeter. With coolnt hole VCooinserts, VBooinserts R/L-F DIMPLE BAR 0 L2 F2 (08,11,16) (08,11,16) Stndrd Right hnd tool holder shown. (11,16) (16) Min. Stndrd commended Corner Dimeter Rdius l/d Clmp R L D4 L2 F2 Rtio Shim Shim Pin Screw FSVUC1612R/L-08A VCGT VCMT 0802oo TS202 TKY06F FSVUB2016R/L-11A 1103oo TS255 TKY08F VBET 2520R/L-11A VBGT 1103oo TS255 TKY08F 3425R/L-16A VBMT 1604oo SPSVN32 BCP141 TS35D TKY15F NP-VBGW 4032R/L-16A 1604oo SPSVN32 BCP141 TS35D TKY15F CBN FSVPB/C With coolnt hole L2 F2 VCooinserts, VBooinserts R/L-F (08,11) (08,11) CBN Stndrd Right hnd tool holder shown. (08,11) (16) Min. Stndrd commended Corner Dimeter Rdius l/d Clmp R L D4 L2 F2 Rtio Shim Shim Pin Screw FSVPC1610R/L-08A VCGT VCMT 0802oo TS202 TKY06F FSVPB2012R/L-11A 1103oo TS255 TKY08F VBET 2516R/L-11A VBGT 1103oo TS255 TKY08F 3425R/L-16A VBMT 1604oo SPSVN32 BCP141 TS35D TKY15F NP-VBGW 4032R/L-16A 1604oo SPSVN32 BCP141 TS35D TKY15F A240 (Note 1) Insert photo, letters show chip breker style, figures show insert dimensions. (Note 2) Plese refer to pge A241 for recommended cutting conditions. (Note 3) When using inserts with right or left hnd chip brekers, plese use left hnd inserts for right hnd holders nd right hnd inserts for left hnd holders. : Inventory mintined. inserts A135 VBoo type inserts A076, A077 VCoo type inserts A091

14 FSVJB/C VCooinserts, VBooinserts R/L-F R L D4 FSVJC1612R/L-08S VCGT 0802oo TS202 TKY06F 2016R/L-08S VCMT 0802oo TS202 TKY06F FSVJB2520R/L-11S VBET 1103oo TS255 TKY08F VBGT 3025R/L-11S VBMT 1103oo TS255 TKY08F Right hnd tool holder shown. Min. Dimeter Stndrd Corner Rdius (08,11) (08,11) Stndrd commended l/d Rtio (11) Clmp Screw DIMPLE BAR RECOMMENDED CUTTING CONDITIONS P M Work Mteril Mild Steel <180HB Crbon Steel Alloy Steel HB Stinless Steel HB K Cst Iron Tensile Strength <350N/mm 2 H Het Treted Steel 3565HRC N Aluminium Alloy Mode Breker F, FS SV F FS SV F, FS SV F, FS Flt Top F, FS Flt Top commendtion z z x z x z x z x z x z z x z x z z z z z Grde NX2525 NX3035 VP15TF NX3035 VP15TF VP15TF NX2525 VP15TF UE6020 VP15TF UE6020 VP15TF US7020 VP15TF US7020 VP15TF HTi10 US7020 MB825 HTi10 MD220 Speed (m/min) 170 (120220) 150 (110190) 180 (130230) 140 (100180) 160 (110210) 140 (90190) 130 (80180) 130 (80180) 140 (90190) 120 (70170) 130 (80180) 150 (110190) 150 (110190) 130 (90170) 140 (100180) 120 (80160) 130 (90160) 90 (60120) 100 (80200) 300 (200400) 200 (150250) l/d < 3 (Steel shnk) l/d < 6 (Crbide shnk) 0.10 ( ) 0 (0.105) 0 (0.105) 5 ( ) 5 ( ) 0.10 ( ) 0.10 ( ) 0 (0.105) 0 (0.105) 5 ( ) 5 ( ) 0.10 ( ) 0 (0.105) 0 (0.105) 0 (0.155) 0 (0.155) 0.15 (0.100) 0 (0.155) 0.10 ( ) 0.10 ( ) 0.10 ( ) (Note 1) When vibrtions occur, reduce cutting speed by 30%. (Note 2) The depth of cut needs to be less thn the nose dimeter when using the FSVJ type l/d = 45 (Steel shnk) l/d = 78 (Crbide shnk) 0.10 ( ) 0.15 (0.050) 0.15 (0.050) 0 (0.155) 0 (0.155) 0.10 ( ) 0.10 ( ) 0.15 (0.050) 0.15 (0.050) 0 (0.155) 0 (0.155) 0.10 ( ) 0.15 (0.050) 0.15 (0.050) 0 (0.155) 0 (0.155) 0.15 (0.100) 0 (0.155) 0.10 ( ) 0.10 ( ) 0.10 ( ) VBoo type inserts A076, A077 VCoo type inserts A091 SPARE PARTS F001 TECHNICAL DATA G001 A241

15 BARS DOUBLE CLAMP DCLN DIMPLE BAR With coolnt hole CNooinserts FH SA SH (12) MH (12) Stndrd (12) (12) Stinless CBN MS 6 Right hnd tool holder shown. (12) (12) (12) (12) DOUBLE CLAMP DIMPLE BAR A25R-DCLNR/2 A32S-DCLNR/2 A40T-DCLNR/2 A25R-DDUNR/5 A32S-DDUNR/5 A40T-DDUNR/5 R L s s s s s s DDUN CNMA 1204pp CNMG 1204pp CNMM CNGG 1204pp R L s s DNMA 1504pp DNMG s s DNMX 1504pp DNGA s sdngg 1504pp D4 Shim Shim Pin LLSCP42 LLP LLSCN42 LLP LLSCN42 LLP14 6 With coolnt hole DNooinserts D4 Shim Shim Pin LLSDP42 LLP LLSDN42 LLP LLSDN42 LLP14 Right hnd tool holder shown. Min. Dimeter Stndrd Corner Rdius Min. Dimeter Stndrd Corner Rdius FH (15) Stndrd (15) Clmp Bridge DCK2613 DCK2613 DCK2613 SH (15) Stinless MS Clmp Bridge (15) DCK2613 DCK2613 DCK2613 Spring DCS1 DC0621T TKY20F LLH4 DCS1 DC0621T TKY20F LLH4 DCS1 DC0621T TKY20F LLH4 Spring Clmp Screw MH (15) (15) G Clss CBN R/L (15) (15) Clmp Screw Punch Punch DCS1 DC0621T TKY20F LLH4 DCS1 DC0621T TKY20F LLH4 DCS1 DC0621T TKY20F LLH4 A242 (Note 1) Insert photo, letters show chip breker style, figures show insert dimensions. (Note 2) When using inserts with right or left hnd chip brekers, plese use left hnd inserts for right hnd holders nd right hnd inserts for left hnd holders. s : Inventory mintined in Jpn. inserts A124, A126, A127 CNpp type inserts A048 A052 DNpp type inserts A053 A056

16 DSKN With coolnt hole SNooinserts FH SH MH (12) Stndrd (12) Stinless MS (12) (12) G Clss CBN R/L Right hnd tool holder shown. (12) (12) (12) (12) A25R-DSKNR/2 A32S-DSKNR/2 R L s s s s SNMA SNMG SNMM SNGA SNGG 1204pp 1204pp Min. Dimeter Stndrd Corner Rdius D4 Shim Shim Pin LLSSP42 LLP LLSSN42 LLP14 Clmp Bridge DCK2613 DCK2613 Spring Clmp Screw DCS1 DC0621T DCS1 DC0621T Punch TKY20F LLH4 TKY20F LLH4 DTFN 91 A25R-DTFNR/6 A32S-DTFNR/ R L s s TNMA TNMG 1604pp TNMM s s TNGA TNGG 1604pp With coolnt hole TNooinserts Right hnd tool holder shown. Min. Dimeter Stndrd Corner Rdius FH (16) Stndrd (16) D4 Shim Shim Pin LLSTP32 LLP LLSTN32 LLP23 SH (16) Stinless MS Clmp Bridge DCK2211 DCK2211 (16) Spring MH (16) (16) G Clss CBN R/L (16) (16) Clmp Screw Punch DCS2 DC0520T TKY15F LLH3 DCS2 DC0520T TKY15F LLH3 DOUBLE CLAMP DIMPLE BAR RECOMMENDED CUTTING CONDITIONS P M Work Mteril Crbon Steel Alloy Steel Stinless Steel Hrdness HB <200HB Mode Speed (m/min) 110 (80140) 80 (60100) l/d <3 5 (0.10.4) (0.10.3) Speed (m/min) 110 (80140) 70 (50100) l/d=34 (0.10.3) 0.15 (0.15) K Cst Iron Tensile Strength <350N/mm 2 80 (60100) 5 (0.10.4) (60100) (0.10.3) 4.0 SNpp type inserts A128, A129, A147, A148 inserts A058 A061 TNpp type inserts A062 A067 SPARE PARTS F001 TECHNICAL DATA G001 A243

17 BARS DOUBLE CLAMP DVUN DIMPLE BAR With coolnt hole 5 VNooinserts FH SH MH (16) (16) (16) (16) Stinless G Clss CBN Stndrd MS R/L Right hnd tool holder shown. (16) (16) (16) (16) A40T-DVUNR/6 R L s s VNMA VNGA Min. Dimeter Stndrd Corner Rdius D4 Shim Shim Pin 1604pp DCSVN32 LLP13 Clmp Bridge DCK3113 Spring DCS2 Clmp Screw DC0520T Punch TKY15F LLH3 DOUBLE CLAMP DIMPLE BAR DWLN A25R-DWLNR/L06 A25R-DWLNR/L08 A32S-DWLNR/L08 A40T-DWLNR/L08 With coolnt hole 6 WNooinserts Right hnd tool holder shown. Min. Dimeter Stndrd Corner Rdius FH SH MH (08) (06,08) (06,08) (08) Semi-Hevy Stinless Stndrd GH MS (08) (08) (06,08) R L D4 Shim Shim Pin Clmp Bridge Spring Clmp Screw Punch s swnmg 0604pp LLSWP32 LLP23 DCK2211 DCS2 DC0520T TKY15F LLH3 s s WNMA s s WNMG s s 0804pp 0804pp 0804pp LLSWP LLSWN LLSWN42 LLP14 LLP14 LLP14 DCK2613 DCK2613 DCK2613 DCS1 DCS1 DCS1 DC0621T DC0621T DC0621T TKY20F TKY20F TKY20F LLH4 LLH4 LLH4 RECOMMENDED CUTTING CONDITIONS P M Work Mteril Crbon Steel Alloy Steel Stinless Steel Hrdness HB <200HB Mode Speed (m/min) 110 (80140) 80 (60100) l/d <3 5 (0.10.4) (0.10.3) Speed (m/min) 110 (80140) 70 (50100) l/d=34 (0.10.3) 0.15 (0.15) K Cst Iron Tensile Strength <350N/mm 2 80 (60100) 5 (0.10.4) (60100) (0.10.3) 4.0 A244 (Note 1) Insert photo, letters show chip breker style, figures show insert dimentions. (Note 2) When using inserts with right or left hnd chip brekers, plese use left hnd inserts for right hnd holders nd right hnd inserts for left hnd holders. : Inventory mintined. s : Inventory mintined in Jpn. inserts A130, A131, A148 VNpp type WNpp type inserts A068, A069 inserts A070 A072

18 MICRO-DEX BARS SCLC The minimum cutting dimeter is from &5. 7 positive insert, crbide shnk type. Esy-to-use tool geometries. Suitble for smll workpieces. Crbide shnk l/d is 5 times the dimeter. CCooinserts L-F (03,04) PCD/CBN C04GSCLCR03 R D4 C05HSCLCR03 CCGT 03S1ooL-F TS16 TKY06F C06JSCLCR04 NP-CCMW 04T0ooL-F TS21 TKY06F 03S1ooL-F TS16 TKY06F C07KSCLCR04 04T0ooL-F TS21 TKY06F SWUB Crbide shnk Right hnd tool holder only. Min. Dimeter Stndrd Corner Rdius Clmp Screw WBGT inserts (03,04) L-F (02,) MICRO-DEX BARS C05HSWUBR02 R D4 Right hnd tool holder only. Min. Stndrd Corner Dimeter Rdius Clmp Screw 0201ooL-F TS21 TKY06F C06JSWUBR02 WBGT 0201ooL-F TS2C TKY06F C07KSWUBR 02ooL-F TS2 TKY06F RECOMMENDED CUTTING CONDITIONS Speed Work Mteril Grde (m/min) P Generl Steel NX (40 120) 0.03 ( ) ( ) l/d 3 5 H Het Treted Steel MB (40 120) 0.03 ( ) 0.1 (0.03 ) 3 5 M Stinless Steel VP15TF 80 (40 120) 0.03 ( ) ( ) 3 5 K Cst Iron VP15TF 80 (40 120) 0.03 ( ) ( ) 3 5 N Non-Ferrous Mteril VP15TF MD (80 160) 0.05 ( ) 0.4 ( ) 120 (80 160) 0.05 ( ) 0.4 ( ) CCGT type WBGT type SPARE PARTS TECHNICAL inserts A137, A150 inserts A079 inserts A078 F001 DATA G001 A245

19 BARS MICRO-DEX BARS STUC The minimum cutting dimeter is from &5. 7 positive insert, crbide shnk type. Esy-to-use tool geometries. Suitble for smll workpieces. Crbide shnk l/d is 5 times the dimeter. TCGT inserts L-F (06) Depth of cut is limited when cutting bckwrd R D4 C07KSTUCR06 TCGT 0601ooL-F TS2C TKY06F (Note) Insert photo, letters show chip breker style, figures show insert dimentions. Right hnd tool holder only. Min. Dimeter Stndrd Corner Rdius Clmp Screw MICRO-DEX BARS STANDARD HOLDER ød8 ød5 5 z 10 S1 S2 3-M4 x 0.7 x c RB6ooN, RB9ooN RBH20ooN RBH25ooN RBH22ooN ød5 ød5 z 5 S1 S x 5 S1 S2 10 z S3 x c 20 v 3-M4 x 0.7 c 3-M4 x 0.7 D4 D8 D5 S1 S2 S3 MICRO-DEX Clmp Screw (fer to the bove figure for zxcv) RB640N C04GSoooRoo zxc HSS04004 HKY20F N C05HSoooRoo zxc HSS04004 HKY20F N C06JSoooRoo zxc HSS04004 HKY20F N C07KSoooRoo zxc HSS04004 HKY20F 2.0 RB940N C04GSoooRoo zxc HSS04006 HKY20F N C05HSoooRoo zxc HSS04006 HKY20F N C06JSoooRoo zxc HSS04006 HKY20F N C07KSoooRoo zxc HSS04006 HKY20F 2.0 RBH2040N s C04GSoooRoo zhss04004 xchss04006 HKY20F N s C05HSoooRoo zhss04004 xchss04006 HKY20F N s C06JSoooRoo zhss04004 xchss04006 HKY20F N s C07KSoooRoo zhss04004 xchss04006 HKY20F 2.0 RBH2240N s C04GSoooRoo zvhss04004 xchss04006 HKY20F N s C05HSoooRoo zvhss04004 xchss04006 HKY20F N s C06JSoooRoo zvhss04004 xchss04006 HKY20F N s C07KSoooRoo zvhss04004 xchss04006 HKY20F 2.0 RBH2540N s C04GSoooRoo zhss04004 xchss04008 HKY20F N s C05HSoooRoo zhss04004 xchss04008 HKY20F N s C06JSoooRoo zhss04004 xchss04008 HKY20F N s C07KSoooRoo zhss04004 xchss04008 HKY20F 2.0 Torque (N m) A246 : Inventory mintined. s : Inventory mintined in Jpn. CUTTING CONDITIONS A245 TCGT type inserts A090

20 MICRO-MINI BARS Solid crbide type with minimum cutting dimeter &3.2mm. l/d is 5 times the dimeter. edge cn be shped ccording to the ppliction thus, it covers wide cutting rnge (threding, grooving copying, etc.). STANDARD MICRO-MINI BARS (SOLID CARBIDE BAR) Min. Mx.Depth of Groove Dimeter Geometry T5 W3 D4 L2 F2 C03FR-BLS s C04FR-BLS s C05HR-BLS s Shnk dimeter Flt re Flt re 4 W3 L2 F2 Right hnd tool holder only. RECOMMENDED CUTTING CONDITIONS P M K Work Mteril Generl Steel Stinless Steel Cst Iron Speed (m/min) 40 (30 50) 0.05 ( 0.1) ( ) (30 50) 40 (30 50) 0.05 ( 0.1) ( ) 0.05 ( 0.05) ( ) N Non-Ferrous Mteril 80 (60 100) 0.05 ( 0.1) 0.3 ( ) edge is not honed. Plese hone ccording to the workpiece before mchining. y GRINDING THE CUTTING EDGE OF MICRO-MINI BAR < <0.03 (Honing not required) <0.03 (Honing not required) MICRO-MINI boring br cn be pplied to boring nd grooving without ny modifictions. It cn lso be reground s shown below. For shping nd regrinding, use dimond whetstone pproximtely #250 #400. Plese grind ccording to ppliction using the figure below s reference. l/d Edge Condition Corner Rdius or C Honing MICRO-MINI BARS Appliction Boring Grooving Threding 1 2 Groove width Thred ngle Grinding Exmples Corner rdius (Grinding) 1 2 (Grinding) 4 6 Grinding Grinding w 4 6 Double sided relief 35 Grinding Grinding SPARE PARTS F001 TECHNICAL DATA G001 A247

21 A248 L ±0.015 Z F2 L2 CR T5 VP15TF CR03RS-01 CR03RS-01B CR04RS-01 CR04RS-01B CR05RS-01 CR05RS-01B D4 0 L2 CB D4 L2 F2 Z T5 VP15TF CB 02RS 02RS-B 02RS-01 02RS-01B 02RS-02 02RS-02B 03RS 03RS-B 03RS-01 03RS-01B 03RS-02 03RS-02B 04RS 04RS-B 04RS-01 04RS-01B 04RS-02 04RS-02B 05RS 05RS-B 05RS-01 05RS-01B 05RS-02 05RS-02B l/d>3 l/d < 3 MICRO-MINI TWIN MICRO-MINI TWIN BARS : Inventory mintined. For internl copying Right hnd tool only. without with without with without with Min. Dimeter Micro Grin Coted Breker For internl mchining Right hnd tool only. without with without with without with without with without with without with without with without with without with without with without with without with Min. Dimeter Micro Grin Coted Breker The dimension represents the size before grinding chip breker.

22 RECOMMENDED CUTTING CONDITIONS P M K N Work Mteril Generl Steel Stinless Steel Cst Iron Non-Ferrous Meteril (Aluminium, Brss etc.) Speed (m/min) 80 (40120) 80 (40120) 80 (40120) 120 (80160) Micro-Mini Twin CB 0.03 ( ) 0.03 ( ) 0.03 ( ) 0.05 ( ) (Note 1) commend wet mchining. (Note 2) The recommended tool overhng of CR type is 0+2mm. (0.10.3) (0.10.3) (0.10.3) 0.3 (0.10.5) l/d Micro-Mini Twin CR Speed (m/min) 03RS/04RS 05RS 80 (40120) 80 (40120) 80 (40120) 120 (80160) 0.02 ( ) 0.02 ( ) 0.03 ( ) 0.03 ( ) 0.03 ( ) 0.03 ( ) 0.03 ( ) 0.05 ( ) yprecautions WHEN USING THE MICRO-MINI TWIN When using holder for generl purpose / smll utomtic lthe: To void chipping of the 2nd cutting edge tke cre when inserting the boring br into the holder. fer to fig.1. If the 2nd edge contcts the internl fce of the holder there is possibility tht it my chip. swhen using this type of holder, there is possibility tht dmge to the shnk nd the 2nd cutting edge cn occur. Mke sure tht the clmping screws re tightened to the set torque vlue. Additionlly mke sure tht there is no clmping screw ner the 2nd cutting edge s this cn brek the boring br. ewhen using Mitsubishi holders When using holders with tool overhng of recommended quntity, ensure tht the 3rd clmping screw is removed prior to mchining. The set torque vlue for clmping screw is 2.0 N m. When using squre type holder: When instlling the boring br into the holder, tighten the clmp screws fter ensuring the flts on the tool holder re prllel to the reference flts on the micro-mini br. fer to fig.3. smke sure tht the clmping screws re tightened to the recommended vlues. ddo not tighten the clmp screw without br in plce, otherwise the bridge will be deformed. Fig.1 Internl fce of the holder Insert direction Fig.2 Fig.3 Insert point Insert edge 3rd clmping screw nd cutting edge The reference plne of squre type holder Tighten the clmping screw ensuring the micro-mini twin boring br is in contct with the reference plne of squre type holder. MICRO-MINI TWIN MACHINING METHODS OF THE CR TYPE Profile turning By drilling pre-prepred hole, the mchining time will be shortened nd chip control will be improved. < Conditions> Workpiece : DIN S20C Holder : CR05RS-01B Speed : 80m/min : 0.05mm/rev : 0.05mm Wet Inner end fcing By drilling pre-prepred hole, the mchining time will be shortened nd chip control will be improved. < Conditions> Workpiece : DIN S20C Holder : CR05RS-01B Speed : 80m/min : 0.05mm/rev : 0.05mm Wet Mchining work piece without pre-prepred hole 6 R5 Mchining work piece without pre-prepred hole 3 2 Mchining work piece with pre-prepred hole R5 Mchining work piece with pre-prepred hole ynotes FOR USE The cutting edge should not cross the centre line of the work piece. Profile turning, Inner end fcing If the cutting edge crosses the centre line of work piece, the cutting edge cn frcture. The depth of cut should be smller thn the nose rdius vlue. Copying With depths of cut lrger thn the nose rdius vlue, burrs will be formed. SPARE PARTS F001 TECHNICAL DATA G001 A249

23 BARS HOLDER FOR MICRO-MINI / MICRO-MINI TWIN y ROUND TYPE HOLDER ød8 5 S1 S2 3-M4 x S1 S2 3-M4 x S1 S2 3-M4 x 0.7 HOLDER FOR MICRO-MINI / MICRO-MINI TWIN ød z 10 x c z 20 x c z S3 c v 20 x RB6ppN, RB9ppN RBH20ppN, RBH25ppN RBH22ppN Micro-Mini Twin Micro-Mini Clmp Screw Torque D4 D8 D5 S1 S2 S3 C CB CR (N m) zxcv RB620N s RS 02RS-ppB B B HKY20F N FR-BLS 03RS 03RS-01 03RS-ppB HKY20F N FR-BLS 04RS 03RS-01B A A A 15 04RS-01 04RS-ppB HKY20F N HR-BLS 05RS 04RS-01B A A A 15 05RS-01 05RS-ppB 05RS-01B A A A HKY20F 2.0 RB9020N s RS 02RS-ppB C C HKY20F N FR-BLS 03RS 03RS-01 03RS-ppB B B B HKY20F N FR-BLS 04RS 03RS-01B 15 04RS-01 04RS-ppB HKY20F N HR-BLS 05RS 04RS-01B B B B 15 05RS-01 05RS-ppB 05RS-01B B B B HKY20F 2.0 RBH2020N s RS 02RS-ppB A A HKY20F N s FR-BLS 03RS 03RS-01 03RS-ppB A A B HKY20F N s FR-BLS 04RS 03RS-01B 15 04RS-01 04RS-ppB A B B HKY20F N HR-BLS 05RS 04RS-01B s 15 05RS-01 05RS-ppB A B B 05RS-01B HKY20F 2.0 RBH2220N s RS 02RS-ppB A B A HKY20F N s FR-BLS 03RS 03RS-01 03RS-ppB A B C A HKY20F N s FR-BLS 04RS 03RS-01B RS-01 04RS-ppB A B B A HKY20F N s HR-BLS 05RS 04RS-01B RS-01 05RS-ppB 05RS-01B A B B A HKY20F 2.0 RBH2520N s RS 02RS-ppB A B HKY20F N s FR-BLS 03RS 03RS-01 03RS-ppB A B C HKY20F N s FR-BLS 04RS 03RS-01B 04RS-01 04RS-ppB A C C HKY20F 2.0 s 05HR-BLS 05RS 04RS-01B y 2550N Order number of clmp screw A=HSS04004, B=HSS04006, C=HSS B SQUARE TYPE HOLDER CB type (Boring br fits in holder) 15 ød5 05RS-ppB 05RS-01 05RS-01B ød5 A C C HKY20F 2.0 CR type (Boring br fits in holder) (Clmp) 8 S2 A250 : Inventory mintined. Micro-Mini Twin S2 B CB CR CB CR CR CR CB CR s : Inventory mintined in Jpn. Clmp Screw Torque (N m) SBH 1020R (610) RS 02RS-B HSC04010 HKY30R R (915) (12) RS 03RS-01 03RS-B 03RS-01B HSC05012 HKY40R R (1220) (14) RS 04RS-01 04RS-B 04RS-01B HSC05012 HKY40R R (1525) (16) RS 05RS-01 05RS-B 05RS-01B HSC05012 HKY40R R 1070R HSC05012 HKY40R HSC05012 HKY40R is the mximum length of overhng recommended for efficient clmping, nd ( ) is the recommended length for generl purpose steel mchining. (Note) The MICRO-DEX nd the MICRO-MINI cnnot be fitted to squre holders.

24 F TYPE BARS FSTU L2 R L D4 FSTU108R/L 0802oo CS200T TKY06F TPGX 110R/L TPMX 0902oo CS250T TKY08F 112R/L NP-TPGX NP-TPMX 0902oo CS250T TKY08F 116R/L 1103oo CS300890T TKY08F FSTU2 11 positive insert nd clmp-on type. Screw-on type. l/d is 3 to 5 times the dimeter (up to 7 times with the crbide shnk). Crbide shnk TPooinserts Right hnd tool holder shown. TPooinserts Min. Dimeter Stndrd Corner Rdius R/L (08,09,11) (08,09,11) PCD CBN/PCD R/L-F (08,09,11) (11) Clmp Screw R/L Flt Top Flt Top (08,09,11) (08,09,11) PCD CBN/PCD R/L-F F TYPE BARS 5 Right hnd tool holder shown. Min. Stndrd Corner Dimeter Rdius R L D4 L2 (08,09,11) (11) Clmp Screw FSTU208R/L 0802oo CS200T TKY06F 210R/L TPGX TPMX 0902oo CS250T TKY08F 212R/L NP-TPGX NP-TPMX 0902oo CS250T TKY08F 216R/L 1103oo CS300890T TKY08F RECOMMENDED CUTTING CONDITIONS P M N Work Mteril Hrdness Mode Crbon Steel Alloy Steel Stinless Steel Aluminium Alloy Steel Shnk Crbide Shnk HB < 200HB Speed (m/min) 130 (90 160) 90 (60 120) 140 ( ) 70 (50 90) 300 ( ) 200 ( ) l/d< 3 l/d < 5 l/d=3 4 (Shnk Dimeter >25mm) l/d=6 7 Speed (m/min) 5 ( ) (0.15 5) (80 150) 80 (50 110) 140 ( ) 60 (40 80) 300 ( ) 200 ( ) 0.15 (0.1 ) 0.15 (0.1 ) (Note 1) Insert photo, letters show chip breker style, figures show insert dimensions. (Note 2) When using inserts with right or left hnd chip brekers, plese use left hnd inserts for right hnd holders nd right hnd inserts for left hnd holders. TPoo type SPARE PARTS TECHNICAL inserts A142, A154 inserts A095 A097 F001 DATA G001 A251

25 F TYPE BARS BARS TYPE F BARS FCTU1 3 FCTU116R/L 1103oo C3 CBT2N HKY25R TPMN 120R/L TPMR 1603oo C4 CBT3F HKY30R 125R/L TPGN (4 Side Flt Shnk) 1603oo PT32 BCP202 C4 CBT3F HKY30R TPGR 132R/L 1603oo PT32 BCP201 C4 CBT3F HKY30R (4 Side Flt Shnk) FCTU2 7 positive insert nd clmp-on type. Screw-on type. l/d is 3 to 5 times the dimeter (up to 7 times with the crbide shnk). TPooinserts FCTU216R s TPMN 1103oo C3 CBT2N HKY25R 220R s TPMR TPGN 1603oo C4 CBT3F HKY30R 225R s TPGR 1603oo PT32 BCP202 C4 CBT3F HKY30R TPooinserts M Clss (11,16) G Clss 5 Right hnd tool holder shown. (11,16) Min. Stndrd Corner Dimeter Rdius R L D4 Shim Shim Pin Crbide shnk M Clss 3 (11,16) G Clss 5 Right hnd tool holder only. (11,16) Min. Stndrd Corner Dimeter Rdius R D4 Shim Shim Pin M Clss (11,16) (11,16) CBN/PCD Clmp Set (11,16) M Clss G Clss R/L (11,16) (11,16) CBN/PCD Clmp Set (11,16) Breker Piece Breker Piece G Clss R/L A252 (Note 1) Insert photo, letters show chip breker style, figures show insert dimensions. (Note 2) When using inserts with right or left hnd chip brekers, plese use left hnd inserts for right hnd holders nd right hnd inserts for left hnd holders. : Inventory mintined. s : Inventory mintined in Jpn. inserts A144, A159 TPoo type inserts A106, A107

26 FSW WCooinserts (02,,04,06) PCD R/L (02,) FSW08R/LS 108R/LM Right hnd tool holder shown. (,04,06) Min. Stndrd Corner Dimeter Rdius R L D4 Clmp Screw WCMT FSW08R/LS WCGT 0201oo TS21 TKY06F 108R/LM WCMT WCGT WCMW 02oo TS2 TKY06F 108R/L 0402oo TS25 TKY08F 110R/L WCMT 0402oo TS25 TKY08F 112R/L WCMW 06T3oo TS4 TKY15F 116R/L 06T3oo TS4 TKY15F FSWL2 Crbide shnk WCooinserts (02,,04,06) PCD R/L (02,) F TYPE BARS FSWL208R/LS 208R/LM Right hnd tool holder shown. (,04,06) Min. Stndrd Corner Dimeter Rdius R L D4 Clmp Screw WCMT FSWL208R/LS WCGT 0201oo TS21 TKY06F 208R/LM WCMT WCGT WCMW 02oo TS2 TKY06F 208R/L 0402oo TS25 TKY08F 210R/L WCMT 0402oo TS25 TKY08F 212R/L WCMW 06T3oo TS4 TKY15F 216R/L 06T3oo TS4 TKY15F RECOMMENDED CUTTING CONDITIONS P M N Work Mteril Hrdness Mode Crbon Steel Alloy Steel Stinless Steel Aluminium Alloy Steel Shnk Crbide Shnk HB < 200HB 130 (90 160) 90 (60 120) 140 ( ) 70 (5090) 300 ( ) 200 ( ) l/d< 3 l/d < 5 l/d=3 4 (Shnk Dimeter > 25mm) l/d=6 7 Speed Speed (m/min) (m/min) 5 ( ) (0.15 5) (80 150) 80 (50110) 140 ( ) 60 (40 80) 300 ( ) 200 ( ) 0.15 (0.1 ) 0.15 (0.1 ) inserts A151 WCoo type inserts A092 SPARE PARTS F001 TECHNICAL DATA G001 A253

27 BARS S TYPE BARS STFC 91 ISO stndrd. 7 positive insert. Screw-on type. l/d is 3 to 5 times the dimeter (up to 7 times with the crbide shnk) TCooinserts FV (11,16) Flt Top Stndrd (09,11,16) PCD/CBN S TYPE BARS S08FSTFCR/L09 TCMT 0902oo TS22 TKY06F S10HSTFCR/1 91 R L D4 1102oo TS25 TKY08F S12KSTFCR/1 1102oo TS25 TKY08F S16MSTFCR/1 TCMW 1102oo TS25 TKY08F S20QSTFCR/6 TCMT 16T3oo TS4 TKY15F S25RSTFCR/6 16T3oo TS4 TKY15F S32SSTFCR/6 16T3oo TS4 TKY15F STFC Crbide shnk Right hnd tool holder shown. Min. Dimeter TCooinserts Stndrd Corner Rdius (11,16) Clmp Screw FV (11,16) Flt Top (11) Stndrd (09,11,16) PCD/CBN Right hnd tool holder only. Min. Stndrd Corner Dimeter Rdius R D4 C08HSTFCR09 TCMT 0902oo TS22 TKY06F C10KSTFCR oo TS25 TKY08F C12MSTFCR oo TS25 TKY08F C16RSTFCR11 TCMW TCMT 1102oo TS25 TKY08F C20SSTFCR16 16T3oo TS4 TKY15F C25TSTFCR16 16T3oo TS4 TKY15F (11,16) Clmp Screw (11) A254 (Note 1) Insert photo, letters show chip breker style, figures show insert dimensions. (Note 2) When using inserts with right or left hnd chip brekers, plese use left hnd inserts for right hnd holders nd right hnd inserts for left hnd holders. : Inventory mintined. inserts A139, A151 TCoo type inserts A090

28 SDUC 50 F2 R L D4 F2 50 F2 S10HSDUCR/L oo TS25 TKY08F S12KSDUCR/L07 DCMT 0702oo TS25 TKY08F S16MSDUCR/L07 DCET DCGT 0702oo TS25 TKY08F S20QSDUCR/1 DCMW 11T3oo TS4 TKY15F S25RSDUCR/5 DCGW NP-DCGW 1504oo TS5 TKY25F S32SSDUCR/5 NP-DCMT 1504oo TS5 TKY25F S40TSDUCR/5 1504oo TS5 TKY25F SDUC Crbide shnk DCooinserts Right hnd tool holder shown. DCooinserts FV R/L-F SV (07,11) Stndrd (07,11,15) FV L-F SV (07,11) Stndrd (07,11) (07,11) (07,11) Flt Top PCD/CBN (07,11,15) Min. Dimeter Stndrd Corner Rdius (07,11) Clmp Screw (07,11) (07,11) (07,11) Flt Top PCD/CBN Right hnd tool holder only. (07,11,15) (07,11,15) (07,11) Min. Stndrd Corner Dimeter Rdius R D4 F2 Clmp Screw C10KSDUCR07 DCMT DCET 0702oo TS25 TKY08F C12MSDUCR07 DCGT 0702oo TS25 TKY08F C16RSDUCR07 DCMW DCGW 0702oo TS25 TKY08F C20SSDUCR11 NP-DCGW NP-DCMT 11T3oo TS4 TKY15F C25TSDUCR15 DCMW DCMT 1504oo TS5 TKY25F S TYPE BARS RECOMMENDED CUTTING CONDITIONS P M N Work Mteril Crbon Steel Alloy Steel Stinless Steel Aluminium Alloy Steel Shnk Crbide Shnk Hrdness HB < 200HB Mode 130 (90 160) 90 (60 120) 140 ( ) 70 (50 90) 300 ( ) 200 ( ) l/d< 3 l/d < 5 l/d=3 4 (Shnk Dimeter >25mm) l/d=6 7 Speed Speed (m/min) (m/min) 5 ( ) (0.15 5) (80 150) 80 (50110) 140 ( ) 60 (4080) 300 ( ) 200 ( ) 0.15 (0.1 ) 0.15 (0.1 ) inserts A138, A150 DCoo type inserts A084 A087 SPARE PARTS F001 TECHNICAL DATA G001 A255

29 S TYPE BARS BARS S TYPE BARS SCLC S08FSCLCR/L06 60 S12KSCLCR/L06 CCMT 0602oo TS25 TKY08F CCET S16MSCLCR/L09 CCGT 09T3oo TS4 TKY15F S20QSCLCR/L09 CCMW 09T3oo TS4 TKY15F CCGW S25RSCLCR/2 NP-CCGW 1204oo TS5 TKY25F S32SSCLCR/2 1204oo TS5 TKY25F oo TS25 TKY08F S10HSCLCR/L oo TS25 TKY08F S40TSCLCR/2 1204oo TS5 TKY25F SCLC ISO stndrd. 7 positive insert. Screw-on type. l/d is 3 to 5 times the dimeter (up to 7 times with the crbide shnk). Crbide shnk CCooinserts CCooinserts C08HSCLCR06 CCMT 0602oo TS25 TKY08F C10KSCLCR06 CCET 0602oo TS25 TKY08F C12MSCLCR06 CCGT CCMW 0602oo TS25 TKY08F C16RSCLCR09 CCGW 09T3oo TS4 TKY15F C20SSCLCR09 NP-CCGW 09T3oo TS4 TKY15F FV (06,09) Flt Top Right hnd tool holder shown. (06,09,12) Min. Stndrd Corner Dimeter Rdius R L D4 Clmp Screw FV (06,09) Flt Top Right hnd tool holder only. (06,09) Min. Stndrd Corner Dimeter Rdius R D4 Clmp Screw Stndrd (06,09,12) PCD/CBN (06,09,12) Stndrd (06,09) PCD/CBN (06,09) A256 (Note 1) Insert photo, letters show chip breker style, figures show insert dimensions. (Note 2) When using inserts with right or left hnd chip brekers, plese use left hnd inserts for right hnd holders nd right hnd inserts for left hnd holders. : Inventory mintined. inserts A136, A137, A150 CCoo type inserts A079 A083