DIMPLE BAR. Highly rigid and lightweight head prevents vibration for better surface finishes. Chatter Resistant Boring Bars

Transcription

1 0. Updt Chtt sistnt Boing Bs B04 Addition of nw itms DIPLE BAR Highly igid nd lightwight hd pvnts vibtion fo btt sufc finishs. yth diffnt lngths of cbid shnk boing bs vilbl. ya wid ng of insts. yexpnsion of th "IRACLE" cotd VP1TF inst sis. ynw cmt gd NX303 sis xpnsion. ynw itms fo th FSCLP / FSTUP typs now includd.

2 Chtt sistnt Boing Bs DIPLE BAR y Ftus Using comput simultion highly igid & lightwight hd configution hs bn dsignd to duc chtt nd impov th vibtion dmping poptis. Chip disposl impovd by hving 2 chnnls fo chip vcution. Th lightwight hd with th spcil dimpl ducs chtt. Avilbl in smll sis thn stndd ISO. Th stl shnk hs ls pintd scl on th shnk fo sy instlltion. Dflction sistnc Vibtion sistnc Bck foc Pincipl foc ydimpl b Wight of th hd Dmping tim 4.g 1.ms yconvntionl b Th Dimpl b dsign ffctivly blncs th pincipl nd bck focs, nd ducs dflction by up to 1%. Boing bs Dimpl b Convntionl b Dflction 2.3!m 34!m Wight of th hd Dmping tim 0.1g ms By ducing th wight of th hd, th dmping poptis incsd. Not) Th bov dt ws found whn using FSCLP1R-0S typ hold, und th following conditions; l/d=, Dpth of cut=0.mm, Fd=0.0mm/v. ycbid Shnk Typ Th cbid shnk typ Dimpl B uss though coolnt hols. A stbl coolnt supply to th cutting point is possibl vn whn boing dp hols. Th diffnt lngths of boing bs. (Shot shnk sis) Slction of th most suitbl lngth b ccoding to th ppliction. Though coolnt hol Shot bs vilbl. No nd to cut th cbid shnk. Od numbs tht includ "2/3" o "1/2" indicts two thids lngth o hlf noml lngth b spctivly. 1

3 y Ftus of V bk Nw-concpt mouldd chip bks fo Dimpl Bs. Stbl chip contol nd shp cutting fo wid ppliction. V bk fo mdium cutting A combintion of sphicl dots nd two-stg bk wll chivs stbl chip contol fo dpths of cut btwn mm-2mm. Scond bk wll bk fo light cutting A combintion of "pninsul" lnd nd two-stg bk wll nsus chip contol vn on smll dpths of cut of 1mm o blow. Scond bk wll Optimum pockt Fist bk wll Sphicl dot Pninsul lnd Positiv lnd nd lg k ngl Fist bk wll A lg k ngl fo shp cutting nd long tool lif. yd Ftus IRACLE cotd gdvp1tf Th k ngl nsus shp cutting to pvnt vibtions nd givs n xcllnt sufc finish. NX303, nw cmt gd fo stl tuning "IRACLE" coting (Al,Ti)N Cmntd cbid substt T (Al, Ti)N "IRACLE " coting Ht sistnc nd dhsion stngth hv substntilly incsd compd to convntionl cotings nbling long tool lif. T mico-gin cmntd cbid substt ico-gin cmntd cbid with good blnc of w nd fctu sistnc. CVD cotd gd UE0 Ti compound lmintion ico gin Al2O3 Cmt with spcil lloy bind Th spcil lloy bind hs impovd th binding of th hd substt pticls to llow stbl mchining. Th supio sufc finishs spcific to cmt gds cn b mintind. CVD cotd gd US0 TiN ico gin Al2O3 Fibous TiCN Fibous TiCN "Evn Coting" Tchnology Tipl-ly coting stuctu Cmntd cbid substt with tough sufc ly A vy smooth nd stbl lmintd stuctu of spcil titnium compound hs high sistnc to fctu nd pling. Th out lys lmintd Ti compound ov smooth ly of luminum oxid (Al2O3). This povids th ht sistnc ndd fo high-spd mchining. Th inn ly is fibous cystllin titnium, which hs good blnc of w nd fctu sistnc. Spcil cmntd cbid substt Th substt hs hd co combind with vy tough sufc ly. Cmntd cbid substt with tough sufc ly Thin coting ly of fibous TiCN + ico gin Al2O3 A thin coting ly with high dhsion stngth is lss libl to pling thn oth gds fo stl cutting. Cmntd cbid substt with tough sufc ly Th cmntd cbid substt hs hd co nd tough sufc ly thn xisting gds. This ducs plstic dfomtion nd chipping of th cutting dg whn cutting stinlss stls t high spd. Smll hond dg dsign Th smll dg honing nbls shp cutting thn oth gds to hlp pvnt wlding to th cutting dg. 2

4 Chtt sistnt Boing Bs DIPLE BAR ycutting Pfomnc l/d Hol dpth Shnk di. = Cutting spd 0m/min DIPLE BAR Excllnt sufc finish Comptitos boing b (using cmt gd) Poo sufc finish Stl shnk <Cutting conditions> Wokpic : JIS SC440 (1HB) Dpth of cut : 0.mm Fd : 0.1mm/v Wt cutting Hol dpth Shnk di. =4 0m/min Excllnt sufc finish Sufc chtt mks <DIPLE BAR> Hold : FSCLP1R-0S Inst : CPH00304-V d : NX DIPLE BAR Cbid shnk Comptito's Cbid Boing b Excllnt sufc finish Sufc chtt mks Cbid shnk <Cutting conditions> Wokpic : JIS SC440 (1HB) Cutting spd : 0m/min Dpth of cut : 0.mm Fd : 0.1mm/v Ovhng : mm (l/d=) Wt cutting <DIPLE BAR> Hold : FSTUPR-0E Inst : TPH004-V d : NX ycutting Pfomnc of VP1TF VP4N UE0 US0 NX Cbid shnk Dimpl bs cn pvnt vibtion vn in dp boing pplictions wh convntionl cbid shnks did not poduc good sults. NX303, supio w sistnc fo gnl stl tuning Flnk w NX303 Comptito's PVD UE0 UE0, supio w sistnc fo gnl stl cutting Flnk w Comptito's P coting Cutting tim (min) Cutting tim (min) Hold : FSDVC32R-S Wokpic : JIS S4C Hold : FSCLPL-0E Wokpic : JIS SC440 Inst : DCTT304-V Wt cutting Inst : CPH00304-V Boing Cutting spd : 10m/min Cutting spd : 10m/min Ovhng : 4mm (l/d=3) Fd : 0.1mm/v Fd : 0.1mm/v Wt cutting Dpth of cut : 0.mm Dpth of cut : 1.0mm VP1TF VP1F xhibits xcllnt fctu sistnc Fd (mm/v) VP1TF Comptito's P coting Comptito's P cotd cmt Hold : FSCLP1R-0E Inst : CPH00304-V Cutting spd : 0m/min Fd : V mm/v Dpth of cut : 1.0mm ood Fctu Wokpic : JIS SC440 Intuptd fcing Ovhng : 4mm (l/d=3) Wt cutting US0 US0, idl fo stinlss stl cutting Flnk w Hold : FSCLP1L-0E Inst : CPH00304-V Cutting spd : 0m /min Fd : 0.1mm/v Dpth of cut : 0.1mm 0 1 Cutting tim (min) Wokpic : JIS SUS304 (HB) Boing Ovhng : 4mm (l/d=3) Wt cutting UE0 Comptito B, P coting Comptito A, P coting US0

5 commndd Us of th Hold Inst Typ 0 Rhombic Pg Hold FSCLC/P...S FSCLC/P...E Ld Angl Shnk til Stl Cbid Economicl Cutting Edg Stngth Copying Cuvd Fcs Dp Fcs Intnl Coolnt Tingul FSTUP...S FSTUP...E 3 3 Stl Cbid Rhombic FSDUC...S FSDUC...E FSDQC...S FSDQC...E Stl Cbid Stl Cbid Tigon 13 FSWUB/P...S FSWUB/P...E 3 3 Stl Cbid 3 Rhombic 1 FUB/C...S FPB/C...S 3 30 Stl Stl FJB/C...S 2 Stl commndd Us of th Chip Bks Dpth of cut commndd cutting ( cutting) clss inst V (dium cutting) Dpth of cut commndd cutting F, FS ( cutting) clss inst Fd (mm/v) <Cutting conditions> Inst : CPH00304-V, Wokpic : JIS SC4H Cutting spd : m/min Wt cutting Fd (mm/v) <Cutting conditions> Inst : CPH00304L-F Wokpic : JIS SC440 Cutting spd : m/min Wt cutting commndd Cutting Conditions P Wok til ild stl <10HB Cbon stl Alloy stl 10 HB Stinlss stl 10 HB Cutting od ing dium ing dium ing dium K Cst ion ing Tnsil stngth<30n/mm 2 dium H Ht ttd stl 3 HRC ing N Aluminium Alloy ing Bk F/FS V F/FS V F/FS V F/FS V No bk F/FS No bk commndtion x x x x x x x d NX NX303 NX NX303 NX VP1TF NX UE0 NX303 UE0 NX303 VP1TF US3 VP1TF US3 VP1TF HTi US0 B2 HTi D2 Cutting Spd (m/min) 10 (0 2) (0 0) 0 (0 2) 0 (0 10) (0 0) 0 (0 10) 130 (0 10) 0 (0 10) 0 (0 0) 130 (0 10) 0 (0 ) (0 10) ( ) 130 (0 10) (0 13) 0 (0 0) 130 (0 0) 0 (0 0) 0 (0 0) 300 (0 400) 0 ( ) L/D<3 (stl shnk), L/D< und (cbid shnk) L/D=4 (stl shnk), L/D= (cbid shnk) Fd (mm/v) 0. ( ) 0 (0. ) 0 (0. ) ( ) ( ) 0. ( ) 0. ( ) 0 (0. ) 0 (0. ) ( ) ( ) 0. ( ) 0 (0. ) 0 (0. ) 0 (0.1 ) 0 (0.1 ) 0.1 (0. 0) 0 (0.1 ) 0. ( ) 0. ( ) 0. ( ) D.O.C Fd (mm/v) 0. ( ) 0.1 (0.0 0) 0.1 (0.0 0) 0 (0.1 ) 0 (0.1 ) 0. ( ) 0. ( ) 0.1 (0.0 0) 0.1 (0.0 0) 0 (0.1 ) 0 (0.1 ) 0. ( ) 0.1 (0.0 0) 0.1 (0.0 0) 0 (0.1 ) 0 (0.1 ) 0.1 (0. 0) 0 (0.1 ) 0. ( ) 0. ( ) 0. ( ) D.O.C *If vibtions do occu, duc th cutting spd by 30%. 4

6 Chtt sistnt Boing Bs DIPLE BAR Holds FSCLC/P CCoo,CPoo insts ø (0,0,0) dium V (0,0,0) CBN Od Numb FSCLC0R/L-0S FSCLP R/L-0S R/L-0S R/L-0S 1R/L-0S R/L-0S 302R/L-0S R L D4 CC/H NP-CCH 002pp 1.2 NP-CCB CPH NP-CPH NP-CPB FSCL0R/L-0S=1 Inst Numb 002pp 002pp 003pp 003pp 003pp 003pp 2 Dimnsions Right hnd hold shown in. Cutting Dimt 1 30 Stndd Con Rdius commndd l/d Rtio (0,0,0) (0,0,0) Clmp Scw TS23 TS3D TS3D Wnch TKYF TKYF TKY1F TKY1F TKY1F TKY1F FSCLC/P-E Cbid shnk with coolnt hol CCoo,CPoo insts Od Numb FSCLC 0R/L-0E 0R-0E-2/3 0R-0E-1/2 FSCLP R/L-0E R-0E-2/3 R-0E-1/2 R/L-0E R-0E-2/3 R-0E-1/2 1R/L-0E 1R-0E-2/3 1R-0E-1/2 R/L-0E R-0E-2/3 R-0E-1/2 R L D4 ø CCH CCH NP-CCH NP-CCB CPH NP-CPH NP-CPB FSCLC0R/L-0E(-2/3,-1/2)=1 Inst Numb 002pp 002pp 002pp 002pp 002pp 002pp 002pp 002pp 002pp 003pp 003pp 003pp 003pp 003pp 003pp Dimnsions in. Cutting Dimt Right hnd hold shown. (Not 1) Inst photo, ltts show chip bk styl, figus show inst dimnsions. (Not 2) Pls f to pg 4 fo commndd cutting conditions. (Not 3) Whn using insts with ight nd lft hnd chip bks, pls us lft hnd insts fo ight hnd holds nd ight hnd insts fo lft hnd holds. Stndd Con Rdius commndd l/d Rtio... (0,0,0) dium V Clmp Scw TS23 TS23 TS23 TS3D TS3D TS3D TS3D TS3D TS3D (0,0,0) CBN (0,0,0) (0,0,0) Wnch TKYF TKYF TKYF TKYF TKYF TKYF TKY1F TKY1F TKY1F TKY1F TKY1F TKY1F : Invntoy mintind. : Non stock, poducd to od only.

7 oldd Bk dium Cutting Cutting CCH...- CPH CCH...-V CPH...-V 0 omty Insts % % Clss Od Numb CCH CPH CCH 002-V 004-V CPH 004-V 00-V V 0030-V Dimnsions % d IRACLE Cotd Cotd Cmt Cbid CBN PCD Cotd Cmt UE0 US0 US3 VP1TF VP4N NX NX303 AP2N HTi B2 D2 ound / oldd Bk CBN (No Bk) CCH... CPH... 0 NP-CCB... NP-CPB... 0 Lft hnd is shown. % % CCH 002R-F 002L-F 004R-F 004L-F CPH 004R-F 004L-F 00304R-F 00304L-F NP-CCB 004 NP-CPB Lst ltt of inst numb : Fo nl Pupos PCD (With Bk) NP-CCH... NP-CPH... 0 % NP-CCH NP-CPH

8 Chtt sistnt Boing Bs DIPLE BAR Holds FSTUP TPoo insts S dium V 3 ø 3 (0,0,,) (0,0,,) (0,0,,) PCD CBN Od Numb FSTUP 0R/L-0S R/L-0S R/L-0S R/L-S R/L-S 1R/L-S R/L-S 3R/L-S Right hnd hold shown. in. Stndd Dimnsions Cutting Con Inst Numb Dimt Rdius R L D4 TPH TPH 002pp 002pp 002pp 03pp NP-TPB 03pp 2 NP-TPH 03pp pp 03pp (0,0,) (0,0,,) commndd l/d Rtio Clmp Scw TS2D TS2D TS2D TS31D TS31D TS31D TS31D Wnch TKY0F TKYF TKYF TKYF TKYF TKY1F FSTUP-E Cbid shnk with coolnt hol TPoo insts S dium V 3 ø 3 (0,0,) (0,0,) (0,0,) PCD CBN Od Numb FSTUP 0R/L-0E 0R-0E-2/3 0R-0E-1/2 R/L-0E R-0E-2/3 R-0E-1/2 R/L-0E R-0E-2/3 R-0E-1/2 1R/L-E 1R-E-2/3 1R-E-1/2 R/L-E R-E-2/3 R-E-1/2 Right hnd hold shown. in. Dimnsions Cutting Inst Numb Dimt R L D4 002pp 002pp 002pp 002pp 002pp 002pp TPH 002pp TPH 002pp NP-TPB 0 1. NP-TPH 002pp pp 03pp 03pp 03pp 03pp 03pp (Not 1) Inst photo, ltts show chip bk styl, figus show inst dimnsions. (Not 2) Pls f to pg 4 fo commndd cutting conditions. (Not 3) Whn using insts with ight nd lft hnd chip bks, pls us lft hnd insts fo ight hnd holds nd ight hnd insts fo lft hnd holds. Stndd Con Rdius (0,0,) (0,0,) commndd l/d Rtio... Clmp Scw TS2D TS2D TS2D TS2D TS2D TS2D TS2D TS2D TS2D TS31D TS31D TS31D TS31D TS31D TS31D Wnch TKY0F TKY0F TKY0F TKYF TKYF TKYF TKYF TKYF TKYF : Invntoy mintind. : Non stock, poducd to od only.

9 TPH 002-V 004-V 002-V 004-V 00-V 0302-V 0304-V 030-V 0304-V 030-V TPH NP-TPB TPH 002R-FS 002L-FS 004R-FS 004L-FS 002R-FS 002L-FS 004R-FS 004L-FS 0302R-FS 0302L-FS 0304R-FS 0304L-FS 0304R-FS 0304L-FS 030R-FS 030L-FS NP-TPH 002R-F 002L-F 004R-F 004L-F 002R-F 002L-F 004R-F 004L-F 0302R-F 0302L-F 0304R-F 0304L-F TPH...-V TPH...- TPH...S NP-TPB... NP-TPH... HTi AP2N B2 UE0 US0 US3 NX NX303 D2 VP1TF VP4N Insts Dimnsions omty Od Numb dium Cutting Cutting oldd Bk ound Bk CBN (No Bk) PCD (With Bk) Lft hnd is shown. Lft hnd is shown. d Cotd Cmt Cbid CBN Cotd Cmt IRACLE Cotd PCD Clss Lst ltt of inst numb : Fo nl Pupos

10 Chtt sistnt Boing Bs DIPLE BAR Holds FSDUC DCoo insts FV dium V 3 Od Numb FSDUC R/L-0S R/L-0S R/L-0S 32R/L-S ø FSDUC-E 3 0 F2 in. Stndd Dimnsions Cutting Con Inst Numb Dimt Rdius R L D4 F2 DCT DCT 002pp 002pp NP-DCT 002pp NP-DCW T3pp Cbid shnk with coolnt hol Right hnd hold shown. DCoo insts (0,) dium Stndd (0,) FV commndd l/d Rtio 3. 4 (0,) (0,) PCD CBN (0,) (0,) Clmp Scw TS2 TS2 TS2 TS43 Wnch TKY1F dium V 3 Od Numb FSDUC R/L-0E R/L-0E R/L-0E 32R/L-E ø 3 0 F2 in. Stndd Dimnsions Cutting Con Inst Numb Dimt Rdius R L D4 F2 DCT DCT 002pp 002pp NP-DCT 002pp NP-DCW T3pp Right hnd hold shown. (0,) dium Stndd (0,) commndd l/d Rtio. (0,) (0,) PCD CBN (0,) (0,) Clmp Scw TS2 TS2 TS2 TS43 Wnch TKY1F (Not 1) Inst photo, ltts show chip bk styl, figus show inst dimnsions. (Not 2) Pls f to pg 4 fo commndd cutting conditions. (Not 3) Whn using insts with ight nd lft hnd chip bks, pls us lft hnd insts fo ight hnd holds nd ight hnd insts fo lft hnd holds. Insts omty Clss Od Numb Dimnsions d Cotd IRACLE Cotd Cmt Cbid Cotd Cmt CBN PCD oldd Bk DCT...-FV DCT002-FV 004-FV T304-FV T30-FV UE0 US0 US3 VP1TF VP4N NX NX303 AP2N HTi B2 B02 D2 : Invntoy mintind. : Non stock, poducd to od only.

11 ound Bk oldd Bk dium Cutting Cutting DCT...- DCT...-V DCT... NP-DCW... omty Insts Lft hnd is shown. Clss Od Numb DCT T302- T304- T30- DCT 002-V 004-V 00-V T302-V T304-V T30-V DCT 002R-F 002L-F 004R-F 004L-F T302R-F T302L-F T304R-F T304L-F NP-DCW 004 T304 Dimnsions d Cotd IRACLE Cotd Cmt Cbid Cotd Cmt CBN PCD UE0 US0 US3 VP1TF VP4N NX NX303 AP2N HTi B2 B02 D2 CBN (No Bk) Lst ltt of inst numb : Fo nl Pupos NP-DCW.../F/T NP-DCW...2 NP-DCW T302 T304 T304F T304T T30 T30F T30T NP-DCW T3042 T302 PCD (With Bk) NP-DCT... Lft hnd is shown. NP-DCT 002R-F 002L-F 004R-F 004L-F T302R-F T302L-F T304R-F T304L-F

12 Chtt sistnt Boing Bs DIPLE BAR Holds FSDQC DCoo insts FV dium V 30 Od Numb FSDQC 13R/L-0S R/L-0S R/L-0S 2R/L-S ø FSDQC-E 30 0 F2 (0,) (0,) (0,) PCD Right hnd hold shown. (0,) (0,) (0,) in. Stndd commndd Dimnsions Cutting Con Inst Numb Dimt Rdius l/d R L D4 F2 Rtio Clmp Scw Wnch DCT DCT 002pp 002pp TS2 TS2 NP-DCT 002pp TS2 NP-DCW T3pp TS43 TKY1F 30 Cbid shnk with coolnt hol DCoo insts dium Stndd FV CBN dium V 30 Od Numb FSDQC 13R/L-0E R/L-0E R/L-0E 2R/L-E ø 0 F2 (0,) (0,) (0,) PCD CBN Right hnd hold shown. (0,) (0,) (0,) in. Stndd commndd Dimnsions Cutting Con Inst Numb Dimt Rdius l/d R L D4 F2 Rtio Clmp Scw Wnch DCT DCT 002pp 002pp TS2 TS2 NP-DCT 002pp TS2 NP-DCW T3pp TS43 TKY1F dium Stndd (Not 1) Inst photo, ltts show chip bk styl, figus show inst dimnsions. (Not 2) Pls f to pg 4 fo commndd cutting conditions. (Not 3) Whn using insts with ight nd lft hnd chip bks, pls us lft hnd insts fo ight hnd holds nd ight hnd insts fo lft hnd holds. Insts omty Clss Od Numb Dimnsions d Cotd IRACLE Cotd Cmt Cbid Cotd Cmt CBN PCD oldd Bk DCT...-FV DCT002-FV 004-FV T304-FV T30-FV UE0 US0 US3 VP1TF VP4N NX NX303 AP2N HTi B2 B02 D2 : Invntoy mintind. : Non stock, poducd to od only.

13 ound Bk oldd Bk dium Cutting Cutting DCT...- DCT...-V DCT... NP-DCW... omty Insts Lft hnd is shown. Clss Od Numb DCT T302- T304- T30- DCT 002-V 004-V 00-V T302-V T304-V T30-V DCT 002R-F 002L-F 004R-F 004L-F T302R-F T302L-F T304R-F T304L-F NP-DCW 004 T304 Dimnsions d Cotd IRACLE Cotd Cmt Cbid Cotd Cmt CBN PCD UE0 US0 US3 VP1TF VP4N NX NX303 AP2N HTi B2 B02 D2 CBN (No Bk) Lst ltt of inst numb : Fo nl Pupos NP-DCW.../F/T NP-DCW...2 NP-DCW T302 T304 T304F T304T T30 T30F T30T NP-DCW T3042 T302 PCD (With Bk) NP-DCT... Lft hnd is shown. NP-DCT 002R-F 002L-F 004R-F 004L-F T302R-F T302L-F T304R-F T304L-F

14 Chtt sistnt Boing Bs DIPLE BAR Holds FSWUB/P WBoo,WPoo insts FS 3 ø 3 (L3,04,0) dium V Od Numb FSWUB 0R/L-L3S R/L-L3S FSWUP R/L-04S 1R/L-04S R/L-0S 302R/L-0S R L D4 WBT WBT WPT WPT FSWUB/P-E Inst Numb Th ø nd ø shnks 0. L302pp L302pp 0402pp 0402pp 003pp 003pp 3 2 Dimnsions Cbid shnk with coolnt hol in. Cutting Dimt 1 30 Right hnd hold shown. Stndd Con Rdius commndd l/d Rtio Clmp Scw TS2 TS2 TS23 TS23 TS4 TS4 WBoo,WPoo insts (L3,04,0) Wnch TKY0F TKY0F TKY1F TKY1F FS 3 ø (L3,04,0) dium V Th ø nd ø shnks 0. Right hnd hold shown. (L3,04,0) Od Numb Inst Numb Dimnsions R L D4 in. Cutting Dimt Stndd Con Rdius commndd l/d Rtio Clmp Scw Wnch FSWUB0R/L-L3E L302pp TS2 TKY0F 0R-L3E-2/3 L302pp TS2 TKY0F 0R-L3E-1/2 R/L-L3E WBT WBT L302pp L302pp TS2 TS2 TKY0F TKY0F R-L3E-2/3 L302pp.0. TS2 TKY0F R-L3E-1/2 L302pp 0.0. TS2 TKY0F FSWUPR/L-04E 0402pp TS23 R-04E-2/3 0402pp TS23 R-04E-1/2 0402pp TS23 1R/L-04E 1R-04E-2/3 1R-04E-1/2 WPT WPT 0402pp 0402pp 0402pp TS23 TS23 TS23 R/L-0E 003pp TS4 TKY1F R-0E-2/3 003pp TS4 TKY1F R-0E-1/2 003pp TS4 TKY1F 13 (Not 1) Inst photo, ltts show chip bk styl, figus show inst dimnsions. (Not 2) Pls f to pg 4 fo commndd cutting conditions. (Not 3) Whn using insts with ight nd lft hnd chip bks, pls us lft hnd insts fo ight hnd holds nd ight hnd insts fo lft hnd holds. : Invntoy mintind. : Non stock, poducd to od only.

15 0 % 0 % VP1TF VP4N HTi AP2N UE0 US0 US3 NX NX303 WBTL302R-V L302L-V L304R-V L304L-V WBTL... WPT...S WBTL...R/L-V WPT...-V % WPT0402-V 0404-V V 0030-V WBTL302V3L-F L301L-F L302R-F L302L-F L304R-F L304L-F WPT0402R-FS 0402L-FS 0404R-FS 0404L-FS 00304R-FS 00304L-FS 0030R-FS 0030L-FS Insts Dimnsions omty Od Numb d Cotd Cmt Cbid Cotd Cmt IRACLE Cotd Lft hnd is shown. dium Cutting oldd Bk ound Bk Clss

16 Chtt sistnt Boing Bs DIPLE BAR Holds FUB/C VCoo,VBoo insts dium V 3 FPB/C 30 ø ø F2 F2 (0,,) (0,,) dium CBN Stndd in. Stndd commndd Dimnsions Cutting Con Od Numb Inst Numb Dimt Rdius l/d Rtio R L D4 F2 Shim Shim Pin Clmp Scw Wnch VCT FUCR/L-0S 002pp VCT 2. 4 TS2 TKY0F FUBR/L-S 03pp TS2 2R/L-S VBT 03pp TS2 VBT 342R/L-S NP-VBW 04pp SPN32 BCP1 TS3D TKY1F 4032R/L-S 04pp SPN32 BCP1 TS3D TKY1F in. Stndd commndd Dimnsions Cutting Con Od Numb Inst Numb Dimt Rdius l/d Rtio R L D4 F2 Shim Shim Pin Clmp Scw Wnch FPC R/L-0S VCT VCT 002pp TS2 TKY0F FPB R/L-S 03pp TS2 2R/L-S 03pp TS2 VBT 30R/L-S VBT 03pp TS2 NP-VBW 342R/L-S 04pp SPN32 BCP1 TS3D TKY1F 4032R/L-S 04pp SPN32 BCP1 TS3D TKY1F Right hnd hold shown. VCoo,VBoo insts (Not 1) Inst photo, ltts show chip bk styl, figus show inst dimnsions. (Not 2) Pls f to pg 4 fo commndd cutting conditions. (Not 3) Whn using insts with ight nd lft hnd chip bks, pls us lft hnd insts fo ight hnd holds nd ight hnd insts fo lft hnd holds. Right hnd hold shown. (,) () (0,,) (0,,) dium CBN Stndd (,) dium V () 1 : Invntoy mintind. : Non stock, poducd to od only.

17 Holds FJB/C VCoo,VBoo insts dium V 2 ø 2 L3 (0,) (0,) dium Stndd Od Numb FJC R/L-0S R/L-0S FJB 2R/L-S 302R/L-S R L D4 L3 Inst Numb VCT VCT VBT VBT 002pp 002pp 03pp 03pp 2 Dimnsions in. Cutting Dimt Not) Whn using insts with ight nd lft hnd chip bks, pls us lft hnd insts fo ight hnd holds nd ight hnd insts fo lft hnd holds. Right hnd hold shown Stndd Con Rdius commndd l/d Rtio 4 () Clmp Scw TS2 TS2 TS2 TS2 Wnch TKY0F TKY0F oldd Bk dium Cutting Cutting ound Bk CBN (No Bk) 3 omty VCT...- VBT...- VCT...-V VBT...-V VCT... VBT... NP-VBW... Insts % Lft hnd is shown. % % % Clss Od Numb VCT VBT VCT002-V 004-V VBT0304-V 030-V 0404-V 040-V VCT002R-F 002L-F 004R-F 004L-F VBT0302R-F 0302L-F 0304R-F 0304L-F 0402R-F 0402L-F 0404R-F 0404L-F NP-VBW Dimnsions % d Cotd IRACLE Cotd Cmt Cbid CBN Cotd Cmt UE0 US0 US3 VP1TF VP4N NX NX303 AP2N HTi B02

18 Chtt sistnt Boing Bs DIPLE BAR Optionl uidnc Instlltion of DIPLE BAR (1) If clmping of th tool is not sufficint, chtting nd vibtion will occu. Us t lst 2 clmp scws to nsu sufficint clmping. Cutting foc Ovhng Fulcum Clmping scws Slv (2) Whn mchining with th hold vsd, th ovhng should b msud fom th tip to th fist clmping scw s shown. Cutting foc Ovhng Clmping scws Fulcum Slv CC/T, CP/T, CPX, TP/X, TP/V insts By chnging th clmp scw it is lso possibl to us th insts listd opposit. Od Numb CC/T002pp (Ø.3) CP/T002pp (Ø.4) CP/T003pp (Ø.2) CPX002pp (Ø.4) CPX003pp (Ø.2) TP/X002pp (Ø4.) TP/X002pp (Ø.) TP/X03pp (Ø.2) TP/V002pp (Ø.) TP/V03pp (Ø.2) Clmp Scw Cn b usd s it is. Chng to TS3. Chng to TS4. Cn b usd s it is. Cn b usd s it is. Chng to CS0T. Chng to CST. Chng to CS3000T. Chng to TS2. Chng to TS3. mk Pls shotn th scw if it is too long. chining of th FJB/C typ Cuvd fcs Whn mchining ppd hol, th mount of ds is gtly ducd. <Cutting conditions> Wokpic : JIS SC Tool : FJB2R-S Inst : VBT0304-V Cutting spd : 0m/min Fd : 0.0mm/v Dpth of cut : 0.3mm Coolnt : W.S.O. chining wokpic without ppd hol. Cutting dpth R. 2 Cutting dpth chining wokpic with ppd hol. R. 2 0% duction in mchining tim whn compd to mchining without ppd hol. Dp fcs Whn mchining ppd hol, th mount of ds is gtly ducd. <Cutting conditions> Wokpic : JIS SC Tool : FJB2R-S Inst : VBT0304-V Cutting spd : 0m/min Fd : 0.0mm/v Dpth of cut : 0.3mm Coolnt : W.S.O. 2 chining wokpic without ppd hol. Cutting dpth 2 chining wokpic with ppd hol. Cutting dpth % duction in mchining tim whn compd to mchining without ppd hol. ypcutions whn using th FJB/C typ <Cuvd fcs, Dp fcs> k su th cutting dg dos not coss th cnt lin. Ensu th cutting dpth dos not xcd th nos R. Cutting dpth <Copying> 1 Cossing th cnt lin cn chip th inst. Cutting dpths lg thn th nos R cts bus.

19 Appliction Exmpls Chtt sistnc Tool Inst (d) Ovhng chin FSCLP1R-0S CPH0030-V (NX) 0mm (I/d=) FSCLPR-0E CPH00304L-F (VP1TF) 1mm (I/d=.) FJCR-0S VCT00304-V (NX) 4mm (I/d=4) NC lth NC lth NC lth JIS S4C (0HB) JIS SKD (0HB) JIS SC440 (2HB) Wokpic ø2 ø0 ø0 ø ø0 Cutting Conditions Cutting Spd (m/min) Fd (mm/v) Dpth of Cut Coolnt sult W.S.O. W.S.O. W.S.O. Th sufc finish is still of high stndd with 1. tims convntionl ovhng lngth. Possibl to mchin und dmnding cutting conditions with long ovhng. Excllnt chip contol nd good sufc finish compd to convntionl boing bs. Chip dischg bility Tool Inst (d) Ovhng chin FSCLPR-0S CPH004-V (US0) mm (I/d=4.) FSCLP1R-0S CPH00304-V (VP4N) 0mm (I/d=3.) NC lth NC lth JIS SUS304 (10HB) JIS 0C (0HB) JIS SK FSCLP1L-0S CPH (UE0) 0mm (I/d=4.3) NC lth Wokpic ø ø ø0 ø ø Cutting Conditions Cutting Spd (m/min) Fd (mm/v) Dpth of Cut Coolnt W.S.O W.S.O W.S.O. Sufc finish is impovd. Th V bk pvnts th chips fom collcting t th nos of th inst. Btt sufc finish du to lck of chtting nd impovd chip contol. V bk pic/con sult Comptito's gnl-pupos bk P cotd Pvnts chips wpping ound th hold. Tool lif incsd thfold compd to comptito. 1

20 Chtt sistnt Boing Bs DIPLE BAR Appliction Exmpls W sistnc / Chipping sistnc Tool Inst (d) Ovhng chin FSDUCR-0S DCT004- (VP4N) 2mm (I/d=4.) FSTUPR-E TPH0304- (VP4N) 0mm (I/d=) NC lth NC lth JIS S4C JIS SPHC JIS SUS304 FSCLPR-0S CPH00304-V (US0) 0mm (I/d=4) NC lth Wokpic ø4 ø34 ø0 Cutting Conditions Cutting Spd (m/min) Fd (mm/v) Dpth of Cut Coolnt W.S.O W.S.O W.S.O. sult VP4N Comptito's P coting pic/con VP4N Comptito's P coting pic/con 00 US0 Comptito's P coting pic/con tims long tool lif Doubl tool lif nd impovd chip contol. 1. tims long tool lif. Tool Inst (d) Ovhng chin FSTUP1R-S TPH030- (UE0) 4mm (I/d=4) FSDUC32R-S DCTT304-V (VP1TF) 0mm (I/d=3) NC lth NC lth JIS SC4 JIS SC440 JIS SPCH FSDUC32R-S DCTT30-V (VP1TF) 0mm (I/d=3) NC lth Wokpic ø24 ø4 ø33 ø2 Cutting Conditions Cutting Spd (m/min) Fd (mm/v) Dpth of Cut Coolnt 0 0. W.S.O W.S.O W.S.O. sult UE0 Comptito's P coting pic/con tims long tool lif. VP1TF Comptito's P30 coting pic/con 00 0 No chipping with VP1TF nd much long tool lif. pic/con VP1TF Comptito's P coting A combintion of shp chip bk nd chipping sistnc gd lngthns tool lif. Fo You Sfty Don't hndl insts nd chips without glovs. Pls mchin within th commndd ppliction ng nd xchng xpid tools with nw ons in dvnc of bkg. Pls us sfty covs nd w sfty glsss. Whn using compoundd cutting oils, pls tk fi pcutions. Whn ttching insts o sp pts, pls us only th coct wnch o spnn. Th Scop of th gisttion: Dsign, Dvlopmnt nd Poduction of Cmntd ISO 001:00, ISO 001: Cbid Tools nd Cbid (JSAQ00) (JSAE03) Blnks ISO 001:00 (JSAQ04) Th Scop of th gisttion: Dsign, Dvlopmnt nd Poduction of Cutting Tools, W-sistnt Tools, Rock Dilling Tools, Cmntd Cbid Blnks nd Cotd Poducts gisttion No. 00RC-EA0 (ifu Plnt) ITSUBISHI ATERIALS CORPORATION A kting & Options Dpt. KFC bldg., F, 1--1, Yokomi, Sumid-ku, Tokyo , Jpn TEL FAX ITSUBISHI ATERIALS U.S.A. CORPORATION Hdquts 01, Estmn Stt, Ivin, Clifoni, 2, USA TEL FAX C HARTETALL mbh Comniusst.2, 400, busch ERANY TEL FAX C ETAL SINAPORE PTE LTD., Aumugm Rod, #04-00 Lion Industil Bldg.,40, SINAPORE TEL FAX +-4- itsubishi Cbid Hom pg : (Tools spcifictions subjct to chng without notic.) 0..E( - )