MC Line. MC 96 Duty-cycle crane

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1 MC Line MC 96 Duty-cycle crane

2 Diensions basic achine R 4700 Operating weight 8300 with HD undercarriage,,000- triple-grouser track shoes, uppercarriage with 2 winches and wire ropes, 30 t basic counterweight 8 basic boo including A-frae, boo hoist, roller block, hoist rope, boo foot, boo section 6, boo head, pendants and roller head, 30 t hook block Total weight approx. 20 t 2

3 Technical specifications Engine CAT diesel engine C 8 Output 570 kw Engine RPM,800 rp Diesel tank volue,250 l Exhaust Eission Standard EPA/CARB Tier 2 Option: CAT diesel engine C 8 Output 563 kw Engine RPM,800 rp Diesel tank volue,250 l Exhaust Eission Standard EPA/CARB Tier 4 final Hydraulic syste Modern, high-perforance hydraulic syste with energy-saving flow control on deand in ultiple-circuit technology Flow rates Main pup Auxiliary pup Swing pup (closed circuit) Hydraulic working pressure Hydraulic tank capacity 3 x 430 l/in x 328 l/in x 204 l/in 320 bar,000 liter 3-hydraulic circuit syste for foundation works Open hydraulic circuits for the winches Additional open hydraulic circuits for additional consuption Closed circuit for swing gear Additional gear pups for cooler and controlling systes Electro-hydraulic load sensing control Hydraulic oil cleaning by pressure and return pipe filter, leak oil filter, and press filter in pre control syste Cooling syste with high power reserve for working under peranent load even in difficult cliate conditions Load hoist asseblies Hoisting winches, powered by controlled hydraulic adjustable otors via integrated planetary gears Main winch 250 / 250 kn 350 / 350 kn Rope capacity st layer st + 2 nd layer 2 99 Rope diaeter Winch dru diaeter Line speed 80 /in 65 /in Depth control via increental indicator/absolute sensor Load easureent and slack-rope protection Hoist liit switch Boo hoist assebly Adjustents via boo hoist winch Line pull of boo hoist winch Rope diaeter Uppercarriage approx. 60 kn 22 Modular, torsion-proof, processed precision welding construction, diensioned for high peranent load, pre-equipped for additional applications Variable counterweight conception, easy ounting syste for facile transportation Spot lights (4 no.) on superstructure Walkways in front and on side of the cab Excellent access for service works to all ain coponents Standard counterweight (three parts) Add-on counterweight Counterweight extendable 2 x 2.5 t t 2 x 2.5 t ax. 45 t Swing gear Slew ring driven by axial piston otor and planetary gear Slewing and dynaic braking in closed circuit for a sensitive control Rotation speed is pre-adjustable in steps up to 3 rp Hydraulically activated ultiple disk hold brake Super size life ring slew ring, teethed outside Low-aintenance slew gear Undercarriage Rigid fully hydraulic crawler undercarriage with adjustable tracks Type UW 95 AC Travel speed approx..5 k/h Crawler type B 9 S Track shoe width,000 Track width (retracted/extended) 2,980 / 4,30 Crawler width (retracted/extended) 3,980 / 5,30 Crawler length 7,280 Access ladder at the crawler (4 pcs.) 3

4 Technical specifications Control PLC control with electric proportional pre-control for high adaptable operation Clearly arranged control board for operation functions at the right hand side B-TRONIC electronic onitoring-, control- and visualization syste Big sized, highly luinous and non-glare LCD color display screen Clearly arranged screen display of the relavant achine and applications paraeters Optial positioning of the screen by individual adjustent syste 2 joysticks at the operator seat for all functions or double-t stick for rope grab operation Two foot pedals for control of undercarriage Lattice boo High quality lattice boo ade of thick walled boo tubes, designed for long-ter dynaic loading in special foundation Basic boo is consisting of A-frae, hoist winches, hoist rope, boo foot Boo is designed for Bauer hose dru syste Boo extension and boo head Operator s cab Cofort operator cab, FOPS certified Resiliently ounted, with exceptional sound suppression Excellent all-round visibility All weather design with safety glass Front windshield ade of lainated safety glass Tinted glass except front glass Sliding door with sliding window Large-size skylight window Wiper/washer syste for front windscreen and skylight. Sun-blind Ergonoically designed cofortable seat Weight and height adjustable Inclination adjustable Horizontal slidable Headrest and adjustable arrests Infinitely variable cab heating syste Air conditioning syste First aid kit at operator s seat Radio with CD-player in operator s cabin Optional equipent Free fall winches with oil cooled ulti disc brake and clutch Foot pedals for control of freefall brake, pre-selectable secured or unsecured ode Rope pressure rollers for ain winches (only with 25 t winches) Winch synchronization for ain winches Electronic load oent liiter for liftcrane operation, user interface (integrated in B-Tronic) Different catheads for various applications Front windscreen with ventilation position stows under the roof Set of ropes for different applications Hydraulic and electronic equipent kits for various applications such as cutter syste, two rope grabs, hanging leaders, deep vibrators and rotary heads. Quick connection syste for the crawlers with hydraulic quick couplings, assebling tool and lifting gear Winch dru Nr 3, as auxiliary winch Fully hydraulic cylinders for self-lowering and ounting counterweight, individually controllable Autoatic cliate control Cab heater with tier Electric fuel pup for diesel tank Helicopter warning light Bauer GCS (universal easureents with data recording for grabs) Central lubrication syste Additional counterweight for various types of applications (2 x 5.0 t or 3 x 5.0 t) Adapter on undercarriage for Bauer casing oscillator Rear-view caera or winch control caera Walkways at both sides of uppercarriage Access ladder to superstructure Stone guard cabin protection Special color on custoer request Jack-up syste for disantling the crawlers Undercarriage UW 95 BC for casing oscillator with big borehole diaeters ore than Ø 2500 Sunroof syste for various types of applications Working at height syste for boo walkway (patent pending) Hydraulic counterweight-safety device On top safety rails uppercarriage Working at height package with rails Swing angle indicator Rope-fix point with overload protection 4

5 Various ulti-purpose applications Duty-cycle ode for 2-rope grab operation with echanical grabs with pounders for dynaic copaction in autoatic ode (BDC) Lifting ode Base carrier for hydraulic diaphrag wall grab, together with hydraulic hose handling syste and grab turning device for cased bored piles in cobination with a grab and a casing oscillator for Bauer deep vibrators TR 75 which are hydraulically supplied by the power station of the crane for various alternatives of vibratory pile drivers with additional power pack ounted at rear (power pack optional) for Bauer cutters with different types of hose handling systes for Bauer Flydrill with hydraulic (on) board supply Base achine for hanging leader BL 35 applications for ounting Hydraulic haers Diesel haers Rotary drives of various types Stone colun vibrators The above processes ay require partial retrofit kits as well as additional optional equipent Vibratory pile drivers with power pack Flydrill Bauer Dynaic Copaction (BDC) 5

6 Duty-cycle operation Load chart Boo length of 8 up to 36, 250 kn / 350 kn winches, loads in etric tons with 30 t Counterweight with 40 t Counterweight with 45 t Counterweight Radius () Boo length () Notes:. The rated loads are valid for planar, fir working platfor. 2. The rated loads are valid for The rated loads are valid for axiu crawler width. 4. Values don t exceed 60% of tilting load. 5. Self-weight of lifting accessories, ropes, additional attachents at the boo etc. are part of the allowable total load. 6. It has to be ensured, that no single winch is overloaded, when the allowable line pull of one winch is exceeded during lifting operation. 7. During operation with a echanical 2-rope grab the axiu line pull of a single winch considering the rope layer ust not be exceeded. 8. All values are for inforation only. For effective values please refer to the Instruction anual. Diaphrag wall grab 2-rope grab Grab and casing oscillator 6

7 Equipent with Trench cutter BC 75 % tilting load Hose tensioning syste HTS, turnable Hose tensioning syste HTS Hose dru syste HDS HTS 46/36 Cutting depth, ax. non rotated rotated Cutter weight, ax t HTS 60 Cutting depth, ax. Cutter weight, ax t HDS 00 Cutting depth, ax. Cutter weight, ax t HTS 58/48 Cutting depth, ax. non rotated rotated Cutter weight, ax t HTS 69/60 Cutting depth, ax. non rotated rotated Cutter weight, ax t Notes:. The rated loads are valid for a planar, fir plane. 2. The rated loads are valid for The rated loads are valid for axiu crawler width. 4. A axiu wind speed of 20 /s is considered. 5. A rotation oentu for a rotation speed of rp of the upper carriage is considered. 6. When the achine is not in use it ust stand on planar, fir ground and the cutter has to be seated on the ground. 7. Total cutter weight includes weight of cutter, guide frae and hook block. 8. For calculating the stability angle the center of gravity for the cutter is assued at a ax. height of The values are for inforation only. For effective values please refer to the instruction anual. 7

8 Lifting operation ft ft 20 Boo configurations Boo foot Boo section Boo section Upper boo section Length () Boo total length ()

9 Lifting operation Load chart 30 t counterweight, boo length of 8 up to 39, 250 kn / 350 kn winches, loads in etric tons Radius () Boo length () Notes:. The rated loads are valid for a planar, fir plane. 2. The rated loads are deterined acc. to EN Weight of lifting accessories (rope, shackles etc.) has to be deducted fro the rated load. 4. Radius is stated fro centre of swing gear. 5. Values are valid for Steel structures are designed acc. to EN The rated loads are valid for axiu crawler width. 8. When travelling with load on uneven, soft or inclined ground, the rated load has to be reduced. 9. The values are for inforation only. For effective values please refer to the instruction anual. 9

10 Lifting operation Load chart 40 t counterweight, boo length of 8 up to 42, 250 kn / 350 kn winches, loads in etric tons Radius () Boo length () Notes:. The rated loads are valid for a planar, fir plane. 2. The rated loads are deterined acc. to EN Weight of lifting accessories (rope, shackles etc.) has to be deducted fro the rated load. 4. Radius is stated fro centre of swing gear. 5. Values are valid for Steel structures are designed acc. to EN The rated loads are valid for axiu crawler width. 8. When travelling with load on uneven, soft or inclined ground, the rated load has to be reduced. 9. The values are for inforation only. For effective values please refer to the instruction anual. 0

11 Lifting operation Load chart 45 t counterweight, boo length of 24 up to 45, 250 kn / 350 kn winches, loads in etric tons Radius () Boo length () Notes:. The rated loads are valid for a planar, fir plane. 2. The rated loads are deterined acc. to EN Weight of lifting accessories (rope, shackles etc.) has to be deducted fro the rated load. 4. Radius is stated fro centre of swing gear. 5. Values are valid for Steel structures are designed acc. to EN The rated loads are valid for axiu crawler width. 8. When travelling with load on uneven, soft or inclined ground, the rated load has to be reduced. 9. The values are for inforation only. For effective values please refer to the instruction anual.

12 Transport data Base achine G = 79.3 t with UW 95 AC G = 82.8 t with UW 95 BC * * * Jack-up-Syste (optional) G = 47.9 t with UW 95 AC G = 50 t with UW 95 BC Crawler UW 95 AC G = 2 x 6.5 t Crawler UW 95 BC G = 2 x 7.0 t Weight data are approxiate 2

13 Transport data Counterweights Standard counterweight G = 2.5 t Standard counterweight 2 G = 2.5 t Standard counterweight 3 G = 5.0 t Add-on counterweight G = 2 x 2.5 t Boo coponents Boo section 3 G = t Boo section 6 G = 2.5 t Upper boo section G = 5.0 t Weight data are approxiate 3

14 MC Line ba.bauer.de BAUER Maschinen GbH BAUER-Strasse Schrobenhausen Gerany Tel Design developents and process iproveents ay require the specification and aterials to be updated and changed without prior notice or liability. Illustrations ay include optional equipent and not show all possible configurations. These and the technical data are provided as indicative inforation only, with any errors and isprints reserved /204

MC Line. BAUER MC 96 Duty-Cycle Crane

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