Technical data Hydraulic crawler crane HS 895 HD

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1 Technical data Hydraulic crawler crane HS 895 HD

2 Dimensions Basic machine with undercarriage R R Operating weight The operating weight includes the basic machine with HD undercarriage, 2 main winches 350 kn including wire ropes (150 m) and 20 m main boom, consisting of A frame, boom foot (7 m), boom head (7 m) and boom section (6 m), 55.1 t basic counterweight, 1100 mm track pads and 60 t hook block. Total weight Ground pressure approx t Ground bearing pressure 0.98 kg/cm 2 Equipment Main boom (No. 2220) max. length 84.2 m Fixed jib (No. 1008) 11 m - 26 m Modular designed equipment for operation as crane, with dragline or clamshell. For dragline operation, a rotating fairlead is fitted into the boom foot. This minimizes the rope angle to drum, which results in lower rope wear. Remarks 1. The lifting capacities stated are valid for lifting operation only (corresponding with crane classification according to F.E.M , crane group A1). 2. Crane standing on firm, horizontal ground. 3. The weight of the lifting device (hoisting ropes, hook block, shackle etc.) must be deducted from the gross lifting capacity to obtain a net lifting value. 4. Additional equipment on boom (e.g. boom walkways, auxiliary jib) must be deducted to get the net lifting capacity. 5. For max. wind speed please refer to lift chart in operator s cab or manual. 6. Working radii are measured from center of swing and under load. 7. The lifting capacities are valid for 360 degrees of swing. 8. Calculation of stability under load is based on ISO 4305 Table 1 + 2, tipping angle The structures are calculated according to F.E.M (EN / 2004). 2 HS 895 HD

3 Transport dimensions and weights Basic machine and boom (No xx) Basic machine with A-frame, 2 x 350 kn winches including wire ropes (150 m), without crawlers, boom foot, basic and carbody counterweight 3500 mm Weight including jack-up system (1.7 t) kg Crawler Track pads 2x 1100 mm 1450 mm kg 2500 Boom foot (No ) mm 3720 kg Boom section (No ) 3 m 2420 mm 1030 kg Boom section (No ) 6 m 2420 mm 1630 kg Boom section (No ) 11.7 m 2420 mm 2380 kg *) Including carbon fibre pendant strap, without auxiliary equipment Boom head 1) (No ) 1) Polyamide sheaves 2420 mm 4250 kg HS 895 HD 3

4 Transport dimensions and weights Fixed jib (No xx) Fixed jib head (No ) mm 950 kg Fixed jib section (No ) 6 m 1200 mm 455 kg 1050 Fixed jib section (No ) 3 m mm 270 kg 6950 *) Including pendants 1810 Fixed jib foot with A-frame (No ) 2700 mm 2350 kg Counterweight Counterweight 1x 1110 Weight 1660 mm kg 5480 Counterweight 2x Weight 1660 mm kg Counterweight (optional 8x) 4x Weight 1480 mm 5100 kg Counterweight optional 2x Weight 1200 mm kg Hooks t hook block 3 sheaves 480 mm Weight 2600 kg 120 t hook block 2 sheaves 400 mm Weight 1400 kg 35 t single hook mm Weight kg 4 HS 895 HD

5 Technical description Engine Power rating according to ISO 3046, 670 kw (898 hp) at 1900 rpm Engine type MAN D 2842 LE Fuel tank 950 l capacity with continuous level indicator and reserve warning Engine complies with NRMM exhaust certification EPA / CARB Tier 2. Hydraulic system The main pumps are operated by a distributor gearbox. Axial piston displacement pumps work in closed and open circuits supplying oil only when needed (flow control on demand). To minimize peak pressure an automatically working pressure cut-off is integrated. This spares pumps and saves energy. The hydraulic oil is cleaned through electronically controlled pressure and return filters. Possible contamination is signaled in the cabin. The use of synthetic environmentally friendly oils is possible. Ready made hydraulic retrofit kits are available to customize requirements e.g. powering casing oscillators, VM vibrators, hydraulic grabs, fixed leaders etc. Working pressure max. 350 bar Oil tank capacity 1360 l Boom winch Line pull max. 150 kn Rope diameter 24 mm Boom up 160 sec. from 15 to 86 Main winches Winch options: Line pull (nom. load) 350 kn Rope diameter 36 mm Drum diameter 830 mm Rope speed 0-77 m/min With change gear box m/min Rope capacity 1st layer 46.9 m The winches are outstanding in their compact design and easy assembly. Clutch and braking functions on the free-fall system are provided by a compact designed, low wear and maintenance-free multi disc brake. The drag and hoist winches use pressure controlled, variable flow hydraulic motors. This system features sensors that automatically adjust oil flow to provide max. winch speed depending on load. Option: Auxiliary winch 70 kn in boom foot Tagline winch 70 kn with free fall 30 kn with free fall Crawlers The track width of the undercarriage is changed hydraulically. Propulsion through axial piston motor, hydraulically released spring loaded multi disc brake, maintenance-free crawler tracks, hydraulic chain tensioning device. Track pads 1100 mm Drive speed (2-speed hydraulic motor) 1st gear 0.75 km/h 2nd gear 1.40 km/h Option: Swing Consists of rollerbearing with external teeth for lower tooth flank pressure, fixed axial piston hydraulic motor, spring loaded and hydraulically released multi disc holding brake, planetary gearbox and pinion. Swing speed from rpm continuously variable, selector for 3 speed ranges to increase swing precision. Standard: Second swing drive Option: Third swing drive Noise emission Noise emissions correspond with 2000/14/EC directive on noise emission by equipment used outdoors. Control The control system developed and manufactured by Liebherr is designed to withstand extreme temperature changes and the rough heavy duty tasks common in the construction industry. Complete machine operating data are shown on a high resolution display. The crane is equipped with proportional control for all movements, which can be carried out simultaneously. Dragline operation: A special Interlock control system is an option available. It is designed for power lifting of the dragline bucket without using the drag winch brake. On request, Liebherr also offers special custom designed control systems for free fall winches. Operation: Left joy stick for boom winch and swing, right two directional levers for winch I and II. Crawler control is actuated with the two central foot pedals. Additionally, hand levers can be attached to the pedals. Options: HS 895 HD 5

6 Equipment (main boom No xx and 55.1 t counterweight) Casing oscillator Casing oscillator* Winch options Line speed 1st gear (with change gear box) Drilling diameter Max. chisel weight *) Load chart for duty cycle operation see page 8 2 x 350 kn 0 77 m/min m/min 3300 mm 18 t Free-fall winches with maintenance-free, spring loaded multi-disc brake working in an oil bath. Simultaneous working of both winches is assured through our hydraulic system. Hydraulic supply for casing oscillator q = 2x 350 l/min P = 300 bar max. Mechanical connection casing oscillator on undercarriage. Automatic operation for one- and two-rope grabs (optional). During the drilling process the engine power can be freely divided between casing oscillator and hoisting winches as required. 6 HS 895 HD

7 Equipment (main boom No xx and 55.1 t counterweight) Dynamic soil compaction Capacities in metric tons for boom lengths (25.7 m m) Boom length Radius (m) 25.7 m 31.7 m 37.4 m 43.4 m t t t t Max. capacities in metric tons do not exceed 75% of tipping load. All loads given are max. values and must not be exceeded. They are only permitted in two-rope automatic operation and are valid for work on a surface with max. inclination of 1%. Lifting heights must not exceed 30 m. HS 895 HD 7

8 Load chart for duty cycle operation (main boom No xx) 55.1 t counterweight Capacities in metric tons for boom lengths (20 m m) - with 350 kn winches Boom length (m) Radius Radius t t t t t t t t t t (m) TLT M99999 Vorab1 Maximum capacity in duty cycle operation with standard ropes Line pull kn 350 Rope diameter mm 36 Minimum breaking load kn 1186 Line pull - 1-rope duty cycle operation t 30 Line pull - 2-rope duty cycle operation 1) t ) Lifting a load exceeding the line pull of one winch is only allowed if it can be ensured that each individual winch is not overloaded. When working with a mechanical 2-rope grab the total load to be lifted is limited by the line pull of one winch. Rigging and ropes are part of the load. 2) Max. capacities in metric tons do not exceed 75% of tipping load. Crane standing on firm, horizontal ground. Capacities in duty cycle operation are for reference only and are not programmed in the LMI system. All loads and counterweight configurations are max. values and must not be exceeded. Weight of additional equipment on boom (e.g. walkways, hose drums etc.) must be deducted to get the net capacity. 8 HS 895 HD

9 Dragline equipment (main boom No xx) 55.1 t counterweight J E K D C Capacities in metric tons for boom lengths (25.7 m m) counterweight 55.1 t Boom length (m) alpha C C C C C C (m) (m) t (m) (m) t (m) (m) t (m) (m) t (m) (m) t (m) (m) t TLT M99999 Vorab1 Max. capacities in metric tons do not exceed 75% of tipping load. Capacities in duty cycle operation are for reference only and are not programmed in the LMI system. The size of the bucket has to be determined according to local conditions. Digging diagram C = Radius / dumping radius D = Max. digging radius = approx. E = Digging depth = approx % of C boom head K = Length of dragline bucket (according to manufacturer s specification) Clamshell equipment (main boom No xx) 55.1 t counterweight J 1500 K C Capacities in metric tons for boom lengths (25.7 m m) counterweight 55.1 t Boom length (m) alpha C C C C C C (m) (m) t (m) (m) t (m) (m) t (m) (m) t (m) (m) t (m) (m) t TLT M99999 Vorab1 Working diagram C = Radius / dumping radius centre above ground level K = Length of clamshell (depending on type and capacity of bucket) Max. capacities in metric tons do not exceed 66.7% of tipping load. Capacities in duty cycle operation are for reference only and are not programmed in the LMI system. HS 895 HD 9

10 Lift crane operation (main boom No xx) t counterweight and 27 t carbody counterweight Auxiliary jib 35 t The maximum capacity of the auxiliary jib is 35 t. The corresponding load chart is programmed in the LMI system. Main boom configuration (Table 1) Configuration for boom lengths (20 m m) Length Amount of boom extensions Boom foot 7.0 m Boom section 3.0 m Boom section 6.0 m Boom section 11.7 m Boom head 7.0 m Boom length (m) * 78.5* 81.5* 84.2* *) Additional counterweight allows self-erection of boom up to 84.2 m. 10 HS 895 HD

11 Load chart for lift crane operation (main boom No xx) 55.1 t counterweight Capacities in metric tons for boom lengths (20 m m) - with 350 kn winches Boom length (m) Radius Radius t t t t t t t t t t t t t t t (m) TLT M Above load chart is for reference only. For actual lift duty please refer to load chart in operator s cab or manual. HS 895 HD 11

12 Load chart for lift crane operation (main boom No xx) 75.1 t counterweight and 27 t carbody counterweight Capacities in metric tons for boom lengths (20 m m) - with 350 kn winches Boom length (m) Radius * 84.2* Radius t t t t t t t t t t t t t t t (m) TLT M *) with mid-point suspension Above load chart is for reference only. For actual lift duty please refer to load chart in operator s cab or manual. 12 HS 895 HD

13 Working range - fixed jib (No xx) 15 and 30 Main boom ft m m 23m 20m 17m 14m 11m m 66.8 m 63.8 m 60.8 m 58.1 m 55.1 m 52.1 m 49.1 m 46.4 m 43.4 m 40.4 m 37.7 m 37.4 m 31.7 m 28.7 m 25.7 m m 20 m m ft Boom configuration for boom lengths (20 m m) - see table 1, page 10 Fixed jib configuration for fixed jib lengths (11 m - 26 m) Length Amount of fixed jib extensions Fixed jib foot 5.5 m Fixed jib section 3.0 m Fixed jib section 6.0 m Fixed jib head 5.5 m HS 895 HD 13

14 Load chart - fixed jib (No xx) Offset 15 Main boom 20 m Main boom 28.7 m Main boom 37.4 m Main boom 46.4 m Main boom 49.1 m Main boom 55.1 m Main boom 60.8 m Main boom 66.8 m Main boom 69.8 m Radius TLT M Capacities in metric tons with fixed jib (No xx), 75.1 t counterweight + 27 t carbody counterweight. Above load chart is for reference only. For actual lift duty please refer to load chart in operator s cab or manual. 14 HS 895 HD

15 Load chart - fixed jib (No xx) Offset 30 Main boom 20 m Main boom 28.7 m Main boom 37.4 m Main boom 46.4 m Main boom 49.1 m Main boom 55.1 m Main boom 60.8 m Main boom 66.8 m Main boom 69.8 m Radius TLT M Capacities in metric tons with fixed jib (No xx), 75.1 t counterweight + 27 t carbody counterweight. Above load chart is for reference only. For actual lift duty please refer to load chart in operator s cab or manual. HS 895 HD 15

16 Self-assembly system Unloading of basic machine Unloading and assembly of crawlers Unloading and assembly of carbody counterweight (option) Unloading and assembly of boom Assembly of boom foot Assembly of boom Liebherr-Werk Nenzing GmbH P.O. Box 10, A-6710 Nenzing/Austria Tel.: Fax: Reeving of hoist ropes HS 895 HD /2011 Subject to change without notice. Unloading and assembly of counterweight

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