Parts Book. 2566C/2766C Articulated Trucks. Part Number (Cummins 6CTA 8.3-C240 Powered) From Serial No. A

Transcription

1 CLICK HERE FOR TRACTOR TABLE OF CONTENTS CLICK HERE FOR TRACTOR OPTIONAL TABLE OF CONTENTS CLICK HERE FOR TRAILER TABLE OF CONTENTS CLICK HERE FOR TRAILER OPTIONAL TABLE OF CONTENTS Parts Book CLICK HERE TO RETURN TO MAIN LIBRARY INDEX Part Number C/2766C Articulated Trucks (Cummins 6CTA 8.3-C240 Powered) From Serial No. A July 98 Revised Sept 00 PUBLISHED BY: TECHNICAL PUBLICATIONS DEPARTMENT TEREX EQUIPMENT LIMITED MOTHERWELL, SCOTLAND

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3 WARRANTY ON PARTS AND ATTACHMENTS Terex Equipment Limited warrants that for a period of six months after sale of new Terex replacement parts or attachments by an authorised Terex dealer it will repair, or at its option, replace any defective or malfunctioning part or attachment. This warranty covers only malfunctions resulting from defects in material or workmanship. This warranty does not cover manfunctions resulting from negligence, alteration, accident or overloading; use for a purpose for which the part or attachment is not designed or approved by Terex; loss of time, inconvenience, loss of use of the vehicle or other consequential damages; or labour for removal or reinstallation of defective or malfunctioning parts or attachments. Repairs or replacements qualifying under this warranty will be performed by any authorised Terex dealer within a reasonable time following delivery of the malfunctioning part or attachment to the dealer's place of business. Defective or malfunctioning parts or attachments must be delivered to an authorised Terex dealer's place of business during regular business hours for warranty repairs or replacements. The dealer must be furnished with the purchaser's copy of the sales slip or repair order to validate date of purchase. * * * * * SOLE WARRANTY This is the only express warranty applicable to new Terex parts and attachments sold by Terex dealers and Terex neither assumes nor authorises anyone to assume for it any other obligation or liability in connection with such parts or attachments.

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5 INSTRUCTIONS FOR USE OF TEREX PARTS BOOK This Parts Book is divided into Major Sections which cover components corresponding to specific areas of the machine. Printed at the top left hand corner of each Parts Page is an Index Code which includes three numbers - the first of these relates to a Major Section, the second indicates a Subsection within a Major Section and the last the model PLI number. Certain Major Sections may not apply to the particular model covered in this Parts Book and, consequently, will be omitted. An illustrated Index page shows all the Major Component Section numbers included in the book. For example - SECTION CHASSIS SECTION FRONT AXLE GROUP SECTION BODY HOIST SYSTEM etc. Major Component Sections are listed in the 'Table Of Contents' pages together with Sub-section headings. For example to locate the serviceable items of a Steering Cylinder - 1. The Table of Contents shows the steering components to be in Major Section The steering cylinder is listed in Major Section 220, Sub-section Select the Parts Page Code that applies to the unit Serial number for which parts are needed and locate the Page with reference number. EXAMPLE SERIAL NUMBERS - Each Parts Book covers a particular range of unit Serial Numbers. It is important that unit Serial Numbers are quoted on all orders for Parts. PARTS LISTS - Parts Forms usually consist of detailed parts information listed on one page together with a parts illustration on the opposite page. The parts list is printed in the order of the reference numbers shown on the parts illustration. The first column lists Note Letters; the second lists the reference numbers; the third shows quantity required and the fourth gives the parts descriptions. Parts which are part of an assembly have their descriptions indented beneath the assembly description. ILLUSTRATIONS - These show typical assemblies and individual piece parts.they are intended for general reference only and may not always show exact details of parts. Parts are identified on each illustration with an item number. Note the item number of the part required and locate it in the parts list. The part number opposite the item number is the part to order.

6 INDENTATIONS - Parts which are indented under another part are Sub-groups of a Major Assembly or Sub-assembly. Parts which are not indented are major assemblies or individual component parts which do not belong to a major assembly. EXAMPLE Pump Assy Shaft Ring Control Assy Spring Gasket - If you order Item 1, you will receive Items If you order Item 4, you will receive Items 4 and 5. - If you order Item 6, you will receive only Item 6. NOTES - Whenever there is an alphabetical symbol to the left of the item number, refer to the corresponding note at the bottom of the form for information regarding ordering or application of the particular part number(s) noted. ABBREVIATIONS - The abbreviations in this book have the following meanings - Amps... Amperes Hsg... Housing N.I... Not Illustrated As R... As Required I.D... Inside Diameter N.L.A... No Longer Available Assy... Assembly L.H... Left Hand N.S.S... Not Sold Separately Brkt... Bracket L.W... Lockwasher O.D... Outside Diameter Cad-Pltd... Cadium Plated Lg... Long Pr... Pair Comm... Commencement of production Lkg... Linkage P.T.O... Power-Take-Off E.S.N... Elastic Stop Nut Mtg... Mounting R.H... Right Hand Ftgs... Fittings N.C... Note Code Std... Standard

7 Articulated Truck CHASSIS 100 ENGINE 110 TRACTOR SECTIONS COOLING SYSTEM 210 STEERING SYSTEM 220 TRANSMISSION 120 BODY SYSTEM 230 DRIVELINE 130 BRAKING SYSTEM 250 FRONT AXLE 140 CAB 260 BRAKE PARTS 165 MISCELLANEOUS 300 SUSPENSION SYSTEM 180 ELECTRICAL SYSTEM 190 FUEL SYSTEM 200

8 TABLE OF CONTENTS FOR MODEL 2566C/2766C FROM SERIAL NO. A /09/00 SECT-PAGE-PLI DESCRIPTION SECTION 100 CHASSIS CHASSIS HOOD AND MOUNTING FENDERS AND MOUNTING SECTION 110 ENGINE ENGINE ORDERING INSTRUCTIONS ENGINE AND MOUNTING AIR CLEANER AIR CLEANER PIPES AND HOSES EXHAUST AND MOUNTING EXHAUST BRAKE R1 09/ COUPLING SECTION 120 TRANSMISSION TRANSMISSION AND MOUNTING TRANSMISSION BREAKDOWN CONTROL VALVE SHIFT CONTROL OIL LINES-TRANSMISSION TRANSMISSION VARIANTS FLANGE ASSEMBLY-ENGINE TORQUE CONVERTER LUBRICATION PIPES INDUCTIVE TRANSMITTER ELECTRIC SHIFT CONTROL VALVE GEARSHIFT GEARBOX HOUSING CLUTCH ASSEMBLY KV+K CLUTCH ASSEMBLY KR+K CLUTCH ASSEMBLY K4+K PTO MAIN HYDRAULIC PUMP PTO STEERING PUMP DRIVE ASSEMBLY LAYSHAFT GEARING DIFFERENTIAL SECTION 130 DRIVELINE FRONT DRIVELINE SECT-PAGE-PLI DESCRIPTION SECTION 140 FRONT AXLE AXLE COMPLETE-FRONT AXLE GROUP-FRONT PLANETARY GEARING-FRONT WHEEL, RIM AND TYRE-FRONT DIFFERENTIAL-FRONT SECTION 165 BRAKE PARTS BRAKE PARTS-AXLES SECTION 180 SUSPENSION SYSTEM FRONT SUSPENSION SECTION 190 ELECTRICAL SYSTEM TERMINALS CONNECTORS CABLES/HARNESSES-CAB CABLES/HARNESSES-CHASS/ENG BATTERY AND CABLES BATTERY MOUNTING ELECTRICAL LIGHTING SYSTEM ALTERNATOR AND MOUNTING SWITCHES AND SENSORS ELECTRICAL HORN SECTION 200 FUEL SYSTEM FUEL TANK AND MOUNTING FUEL LINES ACCELERATOR LINKAGE SECTION 210 COOLING SYSTEM RADIATOR ASSEMBLY RADIATOR MOUNTING R1 09/ RADIATOR PIPING OIL COOLER AND PIPING-TRANS SECTION 220 STEERING SYSTEM STEERING LINES PUMP-STEERING ACCUMULATOR VALVE

9 TABLE OF CONTENTS FOR MODEL 2566C/2766C FROM SERIAL NO. A /09/00 SECT-PAGE-PLI DESCRIPTION SECT-PAGE-PLI DESCRIPTION SECTION 220 STEERING SYSTEM ACCUMULATOR-STEERING STEERING VALVE STEERING CYLINDER RELIEF VALVE-STEERING FILTER-STEERING STEERING COLUMN MOUNTING SECTION 230 BODY HOIST SYSTEM LINES AND FITTINGS-BODY HOIST TANK AND MOUNTING-BODY HOIST PUMP-BODY HOIST CONTROL VALVE-BODY HOIST R1 03/ CONTROL VALVE LINKAGE SECTION 250 BRAKING SYSTEM BRAKE LINES-AIR BRAKE LINES-HYDRAULIC TREADLE VALVE AIR TANK AND MOUNTING CONTROL VALVE-BRAKES AIR DRIER AIR DRIER LINES BRAKE CHAMBER/PRESS CONVERTER RELAY VALVE SECTION 260 CAB CAB ASSEMBLY CAB ASSEMBLY (FROM SER. NO. A ) CAB MOUNTING CAB DOOR-LEFT HAND SWITCHES AND INSTRUMENTS SEAT-DRIVER R1 06/ SEAT-PASSENGER HEATER HEATER (FROM SER. NO. A ) HEATER LINES AND WIRING WINDSCREEN WASHER SECTION 300 MISCELLANEOUS MULTI-TUBE CLAMPS AND HARDWARE

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12 CHASSIS FROM SERIAL NO. A DRAWING NO. P9244 P A A 8 4 A A 7 9 A A A A 2 A 12

13 CHASSIS FROM SERIAL NO. A FRONT FRAME ASSY GUARD-FRONT SUMP STEP ASSY LOCKWASHER BOLT LOCKNUT NUT GUARD-REAR SUMP BOLT LOCKNUT WASHER GUARD-AIR TANK BOLT WASHER

14 HOOD AND MOUNTING FROM SERIAL NO. A DRAWING NO. P9245 P ,21,22,23 39, , ,21,22, ,43 44,45 45,46, ,18

15 HOOD AND MOUNTING FROM SERIAL NO. A HOOD-FRONT SEAL GRILLE LOCKWASHER BOLT PIN-CLEVIS PIN-COTTER WASHER LOCKNUT BOLT LOCKNUT WASHER CABLE-HOOD CATCH STRUT-GAS BOLT LOCKWASHER BOLT LOCKNUT CHAIN BOLT-U NUT LOCKNUT WASHER COWL-REAR BRACKET-ADJUSTABLE PLATE BUSH WASHER PLATE ASSY-CAM PLATE ASSY-CAM BOLT WASHER LOCKNUT BOLT SPRING BEARING-NYLON BOLT PLATE ASSY BOLT LOCKNUT HOOD AND MOUNTING FROM SERIAL NO. A BRACKET BRACKET-LH BRACKET-RH BOLT WASHER BOLT BALLJOINT BRACKET

16 FENDERS AND MOUNTING FROM SERIAL NO. A DRAWING NO. P9260 P B B B B DETAIL B-B

17 FENDERS AND MOUNTING FROM SERIAL NO. A FENDER ASSY-LH SUPPORT-FENDER LH PANEL-LH BOLT BOLT WASHER FENDER ASSY-RH SUPPORT-FENDER RH WASHER-HARDENED BOLT LOCKNUT STEP ASSY PLATE-SUPPORT LOCKNUT BOLT LOCKNUT MUDFLAP BAR BOLT LOCKWASHER NUT TUBE GRIP BOLT WASHER BOLT-EYE BOLT LOCKWASHER WASHER BEADING PLATE-BENT BOLT S-HOOK TENSIONER-RUBBER LOCKNUT GUARD-SPILL

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19 ENGINE ORDERING INSTRUCTIONS FROM SERIAL NO. A DRAWING NO. P8543 P8543 CUMMINS ENGINE THIS UNIT IS EQUIPPED WITH A CUMMINS DIESEL ENGINE. TEREX DOES NOT SELL ENGINES OR ENGINE PARTS. THESE SHOULD BE OBTAINED FROM THE NEAREST ENGINE MANUFACTURER'S SALES AND SERVICE OUTLET. ILLUSTRATIONS AND PART NUMBERS OF ENGINE PARTS ARE OMITTED FROM THIS TEREX PARTS BOOK. A SEPARATE CUMMINS ENGINE PARTS BOOK IS SUPPLIED WITH NEW UNITS FOR ENGINE PARTS COVERAGE. ANY ADDITIONAL REQUESTS FOR THIS CUMMINS ENGINE PARTS BOOK OR ANY QUESTIONS ON ENGINE PARTS AND WARRANTY SHOULD BE DIRECTED TO THE ENGINE MANUFACTURER'S SALES AND SERVICE OUTLET.

20 ENGINE AND MOUNTING FROM SERIAL NO. A DRAWING NO. P9439 ENG. LHS 1 P , ENGINE COUPLING SEC TO GOV , RAD. WATER PIPE

21 ENGINE AND MOUNTING FROM SERIAL NO. A A ENGINE ASSEMBLY BELT-FAN/ALT DRIVE FILTER-FUEL PRIMARY FILTER-FUEL SECOND FILTER-LUBE OIL FILTER-WATER BRKT-ENG MTG FRONT BRACKET-ENG MTG RH BRACKET-ENG MTG LH ISOLATOR-ENG MOUNT WASHER-SNUBBING BOLT BOLT WASHER LOCKNUT BOLT LOCKWASHER BOLT BOLT BOLT 020 ASR LOCTITE BOLT LOCKWASHER B KYSOR FAN ASSY KIT DRIVE CLUTCH-FAN FAN VALVE SENSOR HOSE-BRAIDED WASHER BOLT LOCKWASHER WASHER ENGINE AND MOUNTING FROM SERIAL NO. A NOTES: A PART NUMBERS OF CUMMINS ENGINE PARTS ARE OMITTED FROM THIS PARTS BOOK AS TEREX DOES NOT SERVICE ENGINES OR ENGINE PARTS,THESE SHOULD BE OBTAINED FROM THE NEAREST CUMMINS ENGINE OUTLET. A SEPARATE CUMMINS PART SBOOK IS SUPPLIED WITH NEW UNITS FOR ENGINE PARTS. B UNITS BELOW SERIAL NUMBER A FITTED WITH FAN KIT ASSY AND 1 OFF SPACER.

22 AIR CLEANER FROM SERIAL NO. A DRAWING NO. P5328 P

23 AIR CLEANER FROM SERIAL NO. A AIR CLEANER ASSY COVER ELEMENT ELEMENT GASKET NUT & GASKET NUT & GASKET VALVE-VACUATOR

24 AIR CLEANER PIPES AND HOSES FROM SERIAL NO. A DRAWING NO. P8711 P AIR CLEANER SEC TO TURBO 1 3 S.W.E

25 AIR CLEANER PIPES AND HOSES FROM SERIAL NO. A CLAMP-AIR CLEANER BRACKET BOLT LOCKNUT WASHER CAP MB HOSE CLAMP CLAMP CAP ASSY CLAMP TUBE-AIR INTAKE LOCKWASHER WASHER NUT INDICATOR-AIR REST FLANGE ELBOW-ADAPTOR 019 ASR TUBE-NYLON 4MM BOLT

26 EXHAUST AND MOUNTING FROM SERIAL NO. A DRAWING NO. P9261 P EXHAUST BRAKE SEC

27 EXHAUST AND MOUNTING FROM SERIAL NO. A SILENCER TUBE CLAMP TUBE CLAMP BOLT LOCKNUT GUARD-EXHAUST STACK-EXHAUST BOSS ELBOW PLATE TUBE-EXHAUST ELBOW CLAMP CLAMP SHIELD-HEAT BOLT LOCKWASHER WASHER BOLT WASHER BOLT WASHER-HARDENED FLANGE-EXHAUST PLATE ASSY TUBE ASSY-EXHAUST BOLT NUT LOCKWASHER BOLT NI SEALANT-EXHAUST

28 R1 09/00 (SERVICE CORR.) EXHAUST BRAKE FROM SERIAL NO. A DRAWING NO. P9247 P ,8 8 7, ,8 8 6,7,8 7,8 7,8 7,8 5, ,8 6,8 6,8

29 EXHAUST BRAKE FROM SERIAL NO. A BRAKE ASSY-EXHAUST BODY-MAIN BARREL VALVE-PILOT GASKET KIT-SERVICE KIT-OVERHAUL KIT-REPAIR ADAPTOR R1 09/00 (SERVICE CORR.)

30 COUPLING FROM SERIAL NO. A DRAWING NO. P7522 P

31 COUPLING FROM SERIAL NO. A COUPLING-ENGINE ELEMENT-FLEXIBLE FLANGE PLATE FRI HUB FLANG RADIAL BR AXIAL BEA BOLT BOLT PLATE-GUARD

32 TRANSMISSION AND MOUNTING FROM SERIAL NO. A DRAWING NO. P7072 P ,2 RH BRACKET SHOWN TRANSMISSION SEC

33 TRANSMISSION AND MOUNTING FROM SERIAL NO. A BRACKET-LH MTG BRACKET-RH MTG BRACKET-REAR MTG MOUNT-ISOLATION WASHER-SNUBBING BOLT LOCKNUT SCREW LOCKWASHER SCREW SCREW LOCKWASHER BRACKET CLIP-RUBBERIZED BOLT WASHER LOCKWASHER NUT BOLT LOCKWASHER TUBE-DIPSTICK 022 ASR GASKET DIPSTICK LATCH ASSY LOCKNUT BOLT CLAMP LOCK KEY

34 TRANSMISSION BREAKDOWN FROM SERIAL NO. A DRAWING NO. P9328

35 TRANSMISSION BREAKDOWN FROM SERIAL NO. A A TRANSMISSION NOTES: A FOR PARTS BREAKDOWN REFER TO SECTIONS LISTED ON MAIN INDEX SEAL KIT FOR TRANSMISSION OVERHAUL FLAT GASKET KIT FOR TRANSMISSION OVERHAUL STANDARD TRANS USES POWERSHIFT KIT-REFERENCE SECT AUTOMATIC TRANS USES POWERSHIFT KIT-REFERENCE OPT SECTION

36 CONTROL VALVE FROM SERIAL NO. A DRAWING NO. P7884

37 CONTROL VALVE FROM SERIAL NO. A O RING ADAPTOR SLEEVE VA PISTON SPRING WASHER

38 SHIFT CONTROL FROM SERIAL NO. A DRAWING NO. P9246 P

39 SHIFT CONTROL FROM SERIAL NO. A KIT-SEMI/AUTO EST17T CONTROLLER-SHIFT MODULE HARNESS

40 OIL LINES-TRANSMISSION FROM SERIAL NO. A DRAWING NO. P8497 P

41 OIL LINES-TRANSMISSION FROM SERIAL NO. A HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY PLUG-DUST NIPPLE-DIAGNOSTIC ADAPTOR BLOCK-MANIFOLD BOLT BRACKET-MAN BLOCK LOCKWASHER NUT ADAPTOR TEE ADAPTOR ELBOW REDUCER ELBOW

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43 TRANSMISSION VARIANTS FROM SERIAL NO. A DRAWING NO. P9440 P C - 6WG200 TRANSMISSION VARIANTS From Unit Serial No. A TRANSMISSION VARIANT STD/OPT TRANSMISSION PART NO. PARTS BOOK SECTION SHIFT KIT PART NO. PARTS BOOK SECTION MODULE PART NO. Semi Automatic - EST 17T STD Automatic - EST 25 OPT

44 FLANGE ASSEMBLY-ENGINE FROM SERIAL NO. A DRAWING NO. P7882

45 FLANGE ASSEMBLY-ENGINE FROM SERIAL NO. A HOUSING SCREW PIN PIN COVER SHIM (0.30 MM) SHIM (0.50 MM) SHIM (0.15 MM) BEARING CIRCLIP FLANGE-INPUT WASHER LOCKPLATE SCREW SCREW NUT

46 TORQUE CONVERTER FROM SERIAL NO. A DRAWING NO. P7881

47 TORQUE CONVERTER FROM SERIAL NO. A CONVERTER ASSY COVER DIAPHRAGM SCREW SHFT;O/PU O RING SCREW SCREW WASHER GASKET PLATE RING-PISTON RING-PISTON DISC-INNER DISC ROLLER PLATE-BACKING SCREW SPRING-CUP HUB-TURBINE SCREW WASHER RING-PISTON BEARING SHIM (1.00 MM) SHIM (0.10 MM) SHIM (0.50 MM) SHIM (0.20 MM) DISC-HOUSING PLATE CAGE CAGE RING-SNAP FLANGE-PUMP GASKET SCREW WASHER O RING WHEEL PUM WHEEL-TURBINE TORQUE CONVERTER FROM SERIAL NO. A STATOR RING-FREE WHEEL ROLLER CAP-SPRING SPRING ROLLER WASHER-THRUST BEARING RING-FREE WHEEL

48 LUBRICATION PIPES FROM SERIAL NO. A DRAWING NO. P7870

49 LUBRICATION PIPES FROM SERIAL NO. A TUBE-SUCTION GASKET SCREW SCREW-UNION O RING O RING SEAL HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY O RING CONNECTOR GASKET HOSE ASSY SCREW SCREW

50 INDUCTIVE TRANSMITTER FROM SERIAL NO. A DRAWING NO. P7871

51 INDUCTIVE TRANSMITTER FROM SERIAL NO. A TRANSMITTER TRANSMITTER SEAL SHIM (0.50 MM) SHIM (0.30 MM) SHIM (0.20 MM) SHIM (1.60 MM) SHIM (1.80 MM) SHIM (1.50 MM) SHIM (1.40 MM) SHIM (1.20 MM) SHIM (1.00 MM) SHIM (2.00 MM)

52 ELECTRIC SHIFT CONTROL VALVE FROM SERIAL NO. A DRAWING NO. P7872

53 ELECTRIC SHIFT CONTROL VALVE FROM SERIAL NO. A GASKET PLATE-COVER GASKET PLATE-DUCT SCREW WASHER GASKET PLATE-COVER GASKET SCREW WASHER CAPSCREW WASHER SCREW WASHER SCREW PLUG O RING SWITCH-CONTROL O RING

54 GEARSHIFT FROM SERIAL NO. A DRAWING NO. P8713

55 GEARSHIFT FROM SERIAL NO. A GEARSHIFT SYSTEM HOUSING ADAPTOR O RING SPRING PISTON SHIM ORIFICE (0.95 MM) ORIFICE (0.90 MM) ORIFICE (0.85 MM) ORIFICE (0.75 MM) ORIFICE (0.65 MM) ORIFICE (0.80 MM) ORIFICE (0.70 MM) ORIFICE (0.60 MM) O RING O RING PISTON SPRING SPRING PISTON WASHER SHIM SHIM SHIM PISTON SPRING PLATE SPRING PISTON PISTON GASKET COVER (3.10 MM) COVER (2.90 MM) COVER (2.60 MM) SCREW DISC SPRING PISTON PISTON GEARSHIFT FROM SERIAL NO. A PISTON VALVE-REDUCTION SPRING PLATE SCREW BALL VALVE-SOLENOID PLATE SHIM (2.00 MM) SCREW HARNESS SCREW PLATE COVER O RING BRACKET SCREW PLUG O RING BALL SPRING PLUG O RING HOUSING GASKET SCREW PLUG O RING SPRING PISTON SHIM (0.50 MM) STOP STOP CONNECTOR O RING VALVE-SOLENOID SCREW LOCKWASHER SCREW SCREW DISC

56 GEARBOX HOUSING FROM SERIAL NO. A DRAWING NO. P8714

57 GEARBOX HOUSING FROM SERIAL NO. A HOUSING CAP NAMEPLATE PIN-GROOVED PLUG O RING PLATE PLATE SCREW WASHER CAP-END PLUG O RING O RING PLUG PLUG EYEBOLT O RING BREATHER SCREEN CAP-END CAP CARTRIDGE-FILTER GASKET STOP PLATE PLATE-DEFLECTOR SEAL SCREW CAP PLUG SCREW PLATE-COVER PLUG

58 CLUTCH ASSEMBLY KV+K1 FROM SERIAL NO. A DRAWING NO. P7875

59 CLUTCH ASSEMBLY KV+K1 FROM SERIAL NO. A AXLE O RING RING-PISTON STUD NUT SHIM (2.00 MM) SHIM (1.80 MM) SHIM (1.60 MM) SHIM (2.20 MM) SHIM (2.40 MM) SHIM (2.60 MM) SHIM (0.40 MM) SHIM (0.60 MM) SHIM (0.80 MM) SHIM (1.00 MM) SHIM (1.20 MM) SHIM (1.40 MM) SHIM (2.80 MM) GEAR-SPUR SHEET SCREW WASHER-THRUST BEARING SHIM-END PISTON SEAL WASHER-THRUST SEAL SPRING RING-GUIDE RING RING-GUIDE BUSHING BUSHING RING-SNAP WASHER-THRUST GEAR-SPUR RING-RETAINING SHIM (0.9 MM) SHIM (1.60 MM) CLUTCH ASSEMBLY KV+K1 FROM SERIAL NO. A SHIM (1.60 MM) SHIM (0.30 MM) SHIM (0.50 MM) SHIM (1.00 MM) CAGE BUSHING BALL ROLLER-CYLINDER SETSCREW BEARING CIRCLIP THRUST PLATE AXLE THRUST WASHER CIRCLIP DISC DISC (2.50 MM) DISC (1.50 MM) DISC (2.00 MM) DISC PLATE DISC (2.00 MM) DISC (2.50 MM) DISC (2.00 MM) DISC (2.50 MM)

60 CLUTCH ASSEMBLY KR+K2 FROM SERIAL NO. A DRAWING NO. P7876

61 CLUTCH ASSEMBLY KR+K2 FROM SERIAL NO. A AXLE ASSY O RING RING-PISTON STUD NUT SHIM (1.80 MM) SHIM (2.00 MM) SHIM (2.20 MM) SHIM (2.40 MM) SHIM (2.60 MM) SHIM (2.80 MM) SHIM (1.60 MM) SHIM (0.40 MM) SHIM (0.60 MM) SHIM (0.80 MM) SHIM (1.00 MM) SHIM (1.20 MM) SHIM (1.40 MM) WASHER-THRUST WASHER-THRUST GEAR-SPUR SHEET SCREW WASHER-THRUST CAGE SHIM-END PISTON SEAL WASHER-THRUST SEAL SPRING RING-GUIDE RING RING-GUIDE BUSHING BUSHING RING-SNAP WASHER-THRUST GEAR-SPUR CAGE CLUTCH ASSEMBLY KR+K2 FROM SERIAL NO. A RING-ANGLE DISC-CARRIER DISC DISC (2.50 MM) DISC (2.00 MM) DISC (1.50 MM) DISC PLATE DISC (2.00 MM) DISC (2.50 MM) DISC (2.00 MM) DISC (2.50 MM)

62 CLUTCH ASSEMBLY K4+K3 FROM SERIAL NO. A DRAWING NO. P7877

63 CLUTCH ASSEMBLY K4+K3 FROM SERIAL NO. A AXLE O RING RING-PISTON STUD NUT SHIM (2.20 MM) SHIM (2.00 MM) SHIM (1.80 MM) SHIM (2.40 MM) SHIM (2.60 MM) SHIM (2.80 MM) SHIM (1.60 MM) SHIM (0.40 MM) SHIM (0.60 MM) SHIM (0.80 MM) SHIM (1.00 MM) SHIM (1.40 MM) SHIM (1.20 MM) GEAR-SPUR WASHER-THRUST BEARING PLATE PISTON PISTON SEAL WASHER-THRUST SEAL SPRING RING-GUIDE RING RING-GUIDE BUSHING BUSHING RING-SNAP WASHER-THRUST GEAR-SPUR CAGE ROLLER CARRIER DISC CLUTCH ASSEMBLY K4+K3 FROM SERIAL NO. A PLATE DISC (1.50 MM) DISC (2.50 MM) DISC (1.50 MM) DISC DISC (1.50 MM) DISC (2.00 MM) DISC (2.50 MM) DISC (2.00 MM) DISC (2.00 MM) DISC (1.50 MM) DISC (2.50 MM)

64 PTO MAIN HYDRAULIC PUMP FROM SERIAL NO. A DRAWING NO. P7244

65 PTO MAIN HYDRAULIC PUMP FROM SERIAL NO. A DRIVE BEARING RING-SNAP CIRCLIP GASKET SCREW STUD NUT HOUSING GEAR-DRIVE RING-SNAP BUSHING RING-SNAP GASKET

66 PTO STEERING PUMP FROM SERIAL NO. A DRAWING NO. P7878

67 PTO STEERING PUMP FROM SERIAL NO. A DRIVE GEAR-DRIVE RING-SNAP BUSHING RING-SNAP BEARING RING-SNAP CIRCLIP FLANGE-PUMP GASKET BOLT M X HOSE PIPE SCREW SEAL GASKET

68 DRIVE ASSEMBLY FROM SERIAL NO. A DRAWING NO. P7879

69 DRIVE ASSEMBLY FROM SERIAL NO. A SHAFT-INPUT PIN PIN BEARING SHIM (1.40 MM) SHIM (1.30 MM) SHIM (1.20 MM) SHIM (0.30 MM) SHIM (0.50 MM) SHIM (0.60 MM) SHIM (0.70 MM) SHIM (0.80 MM) SHIM (0.90 MM) SHIM (1.00 MM) SHIM (1.10 MM) CIRCLIP GEAR-SPUR WASHER BEARING RING FLANGE-OIL FEED SPRING BALL GASKET BEARING GASKET SCREW RING BUSHING SEAL-SHAFT SHAFT-OUTPUT SEAL GASKET GEAR-PUMP KEY BEARING BEARING WASHER (0.6MM) WASHER (0.7MM) WASHER (0.8 MM) DRIVE ASSEMBLY FROM SERIAL NO. A WASHER WASHER (0.5MM) WASHER (0.1 MM) WASHER (0.2 MM) WASHER (0.3 MM) WASHER (0.4 MM) SCREW SCREW CIRCLIP

70 LAYSHAFT GEARING FROM SERIAL NO. A DRAWING NO. P7880

71 LAYSHAFT GEARING FROM SERIAL NO. A AXLE O RING GEAR-IDLER CAPSCREW BEARING SHIM WASHER

72 DIFFERENTIAL FROM SERIAL NO. A DRAWING NO. P7250

73 DIFFERENTIAL FROM SERIAL NO. A SHAFT-OUTPUT GEAR O/P RACE WASHER BOLT LOCKPLATE SEAL BEARING CIRCLIP SHIM (1.80 MM) SHIM (1.50 MM) SHIM (1.10 MM) SHIM (1.30 MM) SHIM (1.20 MM) SHIM (1.40 MM) SHIM (1.00 MM) SHIM (1.60 MM) SHIM (1.70 MM) SHIM (0.20 MM) SHIM (0.30 MM) SHIM (0.50 MM) PINION PIN WASHER-THRUST PIN ROLLER WASHER-THRUST WASHER-THRUST SHIM-SUPPORT CAPSCREW TUBE-SUPPORT SCREW CAPSCREW BEARING SHAFT-OUTPUT SHAFT-QUILL BUSHING HOUSING SHIM (5.20 MM) GASKET DIFFERENTIAL FROM SERIAL NO. A CIRCLIP BLOCK-THRUST SHAFT SETSCREW SEAL-SHAFT DISC SLEEVE-SLIDING CAPSCREW BALL RETAINER SPRING SEAL LEVER-CONTROL SCREW SEAL-SHAFT CAPSCREW BUSHING BUSHING RING-SNAP BUSHING RACE DISC SLEEVE DISC CARRIER-PLANETARY SUN GEAR FLANGE-OUTPUT FLANGE-OUTPUT PIN-CYLINDRICAL SHIM (0.50 MM) SHIM (0.20 MM)

74 FRONT DRIVELINE FROM SERIAL NO. A DRAWING NO. P P9203 ENGINE TRANSMISSION 7 1,2 8 FRONT AXLE TO TRAILER 3,4 9 5,6

75 FRONT DRIVELINE FROM SERIAL NO. A DRIVELINE-ENG/TRANS KIT-MECHANICS DRIVELINE-TRANS/DIFF CROSS DRIVELINE-TRANS/OSC CROSS BOLT CAPSCREW BOLT PLATE BOLT WASHER LOCKNUT NI LOCTITE 242

76 AXLE COMPLETE-FRONT FROM SERIAL NO. A DRAWING NO. P9562 P9562 TRANSMISSION SEC FRONT 1 2 FRONT FRAME 3 4 AXLE

77 AXLE COMPLETE-FRONT FROM SERIAL NO. A A AXLE ASSY-FRONT ELBOW-ADAPTOR 003 ASR TUBE-NYLON 4MM ADAPTOR NOTES: A FRONT AXLE PARTS ARE LISTED ON , , AND

78 AXLE GROUP-FRONT FROM SERIAL NO. A DRAWING NO. P7663 P

79 AXLE GROUP-FRONT FROM SERIAL NO. A HOUSING-AXLE DUSTCAP PLUG SEAL PLUG SEAL PLATE PIN-GROOVED LOCK SCRE PIN PIN SHAFT-LONG 1061 MM SHAFT-SHORT 981 MM

80 PLANETARY GEARING-FRONT FROM SERIAL NO. A DRAWING NO. P7590 P ,

81 PLANETARY GEARING-FRONT FROM SERIAL NO. A CARRIER-HUB NUT 003 ASR CAPSCREW CAPSCREW WASHER NUT BEARING BEARING ASSY SEAL HUB BOLT-WHEEL NUT-WHEEL LOCKWASHER WASHER-TAB SCREW RING-GEAR SHAFT-SUN GEAR CARRIER GEAR-PLANETARY RING-RETAINER 021 ASR WASHER (1.90 MM) 021 ASR WASHER (1.70 MM) 021 ASR WASHER (1.80 MM) 021 ASR WASHER (3.30 MM) 021 ASR WASHER (3.10 MM) 021 ASR WASHER (2.90 MM) 021 ASR WASHER (2.70 MM) 021 ASR WASHER (3.70 MM) 021 ASR WASHER (5.00 MM) 021 ASR WASHER (6.00 MM) 021 ASR WASHER (6.30 MM) 021 ASR WASHER (6.50 MM) 021 ASR WASHER (3.50 MM) 021 ASR WASHER (3.90 MM) 021 ASR WASHER (5.40 MM) 021 ASR WASHER (5.60 MM) 021 ASR WASHER (7.50 MM) 021 ASR WASHER (5.20 MM) 021 ASR WASHER (4.80 MM) 021 ASR WASHER (4.10 MM) PLANETARY GEARING-FRONT FROM SERIAL NO. A SCREW O RING PLUG DRIVE WASHER-THRUST PIN-GROOVED SCREW PLUG O RING SHIM (1.90 MM) SHIM (1.85 MM) SHIM (1.80 MM) SHIM (1.75 MM) SHIM (1.95 MM) SHIM (2.00 MM) NLA SHIM (2.05 MM) SHIM (2.10 MM) SHIM (2.15 MM) SHIM (1.25 MM) SHIM (1.20 MM) SHIM (1.15 MM) SHIM (1.10 MM) SHIM (1.05 MM) SHIM (1.00 MM) SHIM (0.95 MM) SHIM (0.90 MM) SHIM (0.85 MM) SHIM (1.70 MM) SHIM (1.65 MM) SHIM (1.60 MM) SHIM (1.55 MM) SHIM (1.50 MM) SHIM (1.30 MM) SHIM (1.35 MM) SHIM (1.40 MM) SHIM (1.45 MM)

82 WHEEL, RIM AND TYRE-FRONT FROM SERIAL NO. A DRAWING NO. P8688 P

83 WHEEL, RIM AND TYRE-FRONT FROM SERIAL NO. A A RIM & DISC A LOCKRING A BAND-BEAD SEAT A FLANGE O RING VALVE ASSY CORE CAP B ADAPTER B CAP-VALVE NOTES: A RIM PARTS FROM DIFFERENT MANUFACTURERS MUST NOT BE INTERMIXED B LOCATED ON FRONT LH WHEEL, FOR USE WITH NORMAL COMMERCIAL AIR LINE.

84 DIFFERENTIAL-FRONT FROM SERIAL NO. A DRAWING NO. P9263A P

85 DIFFERENTIAL-FRONT FROM SERIAL NO. A DRAWING NO. P9263B P

86 DIFFERENTIAL-FRONT FROM SERIAL NO. A CARRIER ASSY-DIFF HOUSING-DIFF BEARING 004 ASR SPACER (0.10 MM) 004 ASR SPACER (0.25 MM) 004 ASR SPACER (0.50 MM) 005 ASR SPACER (8.30 MM) 005 ASR SPACER (8.90 MM) 005 ASR SPACER (9.10 MM) 005 ASR SPACER (9.20 MM) 005 ASR SPACER (9.30 MM) 005 ASR SPACER (9.40 MM) 005 ASR SPACER (8.40 MM) 005 ASR SPACER (8.80 MM) 005 ASR SPACER (8.70 MM) 005 ASR SPACER (8.60 MM) 005 ASR SPACER (8.50 MM) BEARING WASHER BEARING NUT-ADJUSTER SCREW SEAL LOCKPLATE NUT-CASTLE SCREW-LOCKING PIN-SPLIT FLANGE DUSTCAP BEVEL GEAR SET BEARING LIMITED SLIP ASSY HOUSING DISC RING-THRUST GEAR PINION DIFFERENTIAL COVER BOLT DIFFERENTIAL-FRONT FROM SERIAL NO. A WASHER-THRUST DISC (2.90 MM) DISC (3.00 MM) DISC (3.10 MM)

87 THIS PAGE IS INTENTIONALLY LEFT BLANK

88 BRAKE PARTS-AXLES FROM SERIAL NO. A DRAWING NO. P P

89 BRAKE PARTS-AXLES FROM SERIAL NO. A A BRAKE HEAD ASSY VALVE-BLEEDER SCREW PIN CARRIER-LINING SET PIN BOLT WASHER PLATE PLUG PISTON KIT-SEAL DUSTCAP PLATE-ANCHOR SCREW WASHER SCREW WASHER DISC PIN PIN SPLASH GUARD BOLT LOCKWASHER NOTES: A QUANTITIES SHOWN ARE FOR ONE BRAKE HEAD ONLY

90 FRONT SUSPENSION FROM SERIAL NO. A DRAWING NO. P P , A B C D E F ,38 37,38,39 37,38, , ,

91 FRONT SUSPENSION FROM SERIAL NO. A SHOCK ABSORBER BOLT WASHER LOCKNUT ROD JOINT-RUBBER WASHER BOLT NUT SUSPENSION FRAME BOLT NUT PIN-MOUNTING WASHER-WEAR SHIM BEARING BOLT LOCKWASHER FITTING-GREASE PIN-DOWEL SHIM SPRING ASSY-AIR BELLOWS RING-CLAMP PLATE-CLAMP PLATE RING BUMPSTOP NUT NUT HEX NYLON WASHER NUT BOLT PLATE-BENT CHAIN LOCKWASHER VALVE-LEVELLING GASKET ADAPTOR ADAPTOR ELBOW-ADAPTOR FRONT SUSPENSION FROM SERIAL NO. A WASHER-HARDENED 042 ASR TUBE-NYLON 4MM

92 TERMINALS FROM SERIAL NO. A DRAWING NO. P9336A P

93 TERMINALS FROM SERIAL NO. A DRAWING NO. P9336B P

94 TERMINALS FROM SERIAL NO. A DRAWING NO. P9336C P

95 TERMINALS FROM SERIAL NO. A DRAWING NO. P9336D P

96 CONNECTORS FROM SERIAL NO. A DRAWING NO. P9337A P

97 CONNECTORS FROM SERIAL NO. A DRAWING NO. P9337B P

98 CONNECTORS FROM SERIAL NO. A DRAWING NO. P9337C P

99 CONNECTORS FROM SERIAL NO. A DRAWING NO. P9337D P

100 CONNECTORS FROM SERIAL NO. A DRAWING NO. P9337E P

101 CONNECTORS FROM SERIAL NO. A DRAWING NO. P9337F P

102 CABLES/HARNESSES-CAB FROM SERIAL NO. A DRAWING NO. P8772A P CONNECTOR TO FRAME POWER HARNESS 1 TO BUSBAR TO BUSBAR TO EARTH CONNECTOR TO FRAME HARNESS CONNECTOR TO TRANSMISSION HARNESS CONNECTOR TO ENGINE HARNESS FUSE BANK RELAY BANK CONNECTOR TO BRAKE HARNESS CONNECTOR TO DDEC SUPP. HARNESS TO ALARM TO BUSBAR 2 SHEET CONNECTOR TO DDEC SUPP. HARNESS

103 CABLES/HARNESSES-CAB FROM SERIAL NO. A DRAWING NO. P8772B P8772 CONNECTOR TO RADIO SPEAKERS HARNESS CONNECTOR TO RADIO CONVERTOR SUPPLY CONNECTOR TO TRANSMISSION ELECTRONIC HARNESS CONNECTOR TO TRANSMISSION ELECTRONIC HARNESS CONNECTOR TO TRANSMISSION ELECTRONIC HARNESS CONNECTOR TO RADIO CONVERTOR EARTH CONNECTOR TO COLUMN SWITCH CONNECTOR TO COLUMN SWITCH TO FUSE BANK 3 (SEE SHEET 1) TO RELAY BANK 1 (SEE SHEET 1) TO RELAY BANK 2 (SEE SHEET 1) 2 SHEET 2

104 CABLES/HARNESSES-CAB FROM SERIAL NO. A DRAWING NO. P8772C ALARM DIODE BLOCK TEST DIODE BLOCK 1 TEST DIODE BLOCK 2 TEST DIODE BLOCK 3 TEST DIODE BLOCK 4 INDICATOR DIODE BLOCK DIFFLOCK DIODE BLOCK RAD. FAN DIODE BLOCK P8772 CONNECTOR TO PANEL / W.L. HARNESS CONNECTOR TO FRONT WIPER MOTOR 2 TO RELAY BANK 3 (SEE SHEET 1) 2 SHEET 3 TO HAZARDS LIGHT HAZARDS SWITCH CONNECTOR DIFFLOCKS SWITCH LIGHT DIFFLOCKS SWITCH CONNECTOR ROTATING BEACON SW. LIGHT ROTATING BEACON SW. CONNECTOR TEST SWITCH LIGHT TEST SWITCH CONNECTOR