Mfg. No: SPX2352, 52" 23 HP SPX Lawn Tractor

Transcription

1 Parts Manual Mfg. No: SPX5, 5" HP SPX Lawn Tractor Copyright Briggs and Stratton. All Rights reserved -Mar-08

2

3 Model Components Table Of Contents Page 46" & 5" Mower Deck - Clutch Group " & 5" Mower Deck - Height Adjustment Group " & 5" Mower Deck - Housing, Arbor & Blades Group Controls Group Decals Group - 4", 46" & 5" Deck Electrical Group Engine Group - 0, & HP Briggs & Stratton EFM Twin Professional Series Frame & Front Axle Group Hood, Grille & Dash Group Lift Group - Manual Seat Deck & Fuel Tank Group Steering Group Transmission Group - Hydro Gear T-CCHE-4XB-LX Transmission SERVICE PARTS - Hydro-Gear T-CCHE-4XB-LX Wheels & Tires Group Torque Specification Chart Copyright Briggs and Stratton. All Rights reserved -Mar-08

4 46" & 5" Mower Deck - Clutch Group Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved 4 -Mar-08

5 46" & 5" Mower Deck - Clutch Group REF NO PART NO QTY DESCRIPTION V-BELT, HA, " -(5" Models Only) SM V-BELT, HA, A-Wedge, 7" -(46" Ground Following Deck Models Only) V-BELT, HA, 7" -(46" Frame Hung Deck Models Only) SPRING, Extension, OD x 5-/4" Long PULLEY, Idler CAPSCREW, Hex Head, /8-6 x -/, G SM WASHER, /8 x OD NUT, Hex Flange Whiz Lock, / NUT, Hex Flange, / A ARM, Idler SPACER, /8 ID X -/ OD x -/ CAPSCREW, Hex Head, /8-6 x, G WASHER, /8 x -/ OD BMYP HANDLE, Idler Arm NUT, Center Lock, /8-6 YZ Footnotes: 0 Copyright Briggs and Stratton. All Rights reserved 5 -Mar-08

6 46" & 5" Mower Deck - Height Adjustment Group Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved 6 -Mar-08

7 46" & 5" Mower Deck - Height Adjustment Group REF NO PART NO QTY DESCRIPTION BMYP SUPPORT, Rear Cross AYP BRACKET, Rear Mower Pickup AYP BRACKET, Rear Mower Pickup SM 8 SCREW, Hex Washer Head, Taptite, 5/6-8 x BMYP HITCH, Front YP ROD, Front Bail AYP HANGER, Front Mower SM ROD, Latch SM RETAINER, Pin Spring SM SPACER, / SM NUT, Hex Lock, Esna Light, / BMYP / BRACKET, Gauge Wheel, Right -(Qty on Tuff Torque Model) BMYP / BRACKET, Gauge Wheel, Left -(Qty on Tuff Torque Model) SM /7 BOLT, Carriage, 5/6-8 x 7/8 G5 -(Qty on Tuff Torque Model) SM /9 NUT, Hex Flange, Whiz Lock, 5/6-8 -(Qty on Tuff Torque Model) YP 4/ WHEEL, Gauge -(Qty 4 on Tuff Torque Model) YP 4/ BOLT, Shoulder, /8-6 x -/ -(Qty 4 on Tuff Torque Model) SM 6/4 WASHER, / -(Qty 6 on Tuff Torque Model) SM 4/ NUT, Hex Flange, Esna, /8-6 -(Qty 4 on Tuff Torque Model) AYP UP STOP SM NUT, Hex Jam, / SM CLIP, Hair Pin BOLT, Carriage, 5/6-8 X /4 Copyright Briggs and Stratton. All Rights reserved 7 -Mar-08

8 46" & 5" Mower Deck - Housing, Arbor & Blades Group Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved 8 -Mar-08

9 46" & 5" Mower Deck - Housing, Arbor & Blades Group REF NO PART NO QTY DESCRIPTION D HOUSING, 5" D HOUSING, 46" HOUSING, W/Lube Fitting FITTING, Lubrication BEARING, Ball 0mm -(46" Models Only) SHAFT,Spindle, 0mm Dia. x 4.6mm SHIELD, Arbor, -/6 OD -(46" Models Only) SPACER, Bearing -(46" Models Only) RING, Self Locking -(46" Models Only) CAPSCREW, Hex Washer Head, Taptite, 5/6-8 x BLADE, Mower, 6-/8 Long -(46" Models Only) BLADE, Mower, 8-/ Long -(5" Models Only) WASHER, Spring, 5/ ID x -/4 OD CAPSCREW, Hex Head, 7/6-4 x, G PULLEY, 5-/ OD -(5" Models Only) PULLEY, 4-5/8 OD -(46" Models Only) SPACER, Lower Drive SPACER, Pulley WASHER, Belleville, 0.45 ID LOCKWSHER, Spring, 7/6 -(46" CE/Export Models Only) DEFLECTOR, Discharge A HINGE, Deflector -(5" Models Only) A PIVOT, Hinge -(46" Models Only) BOLT, Carriage, 5/6-8 x /4, G NUT, Hex Flange Whiz Lock, 5/ SPRING, Torsion, Deflector, -5/ -(46" Models Only) A PLATE, Deflector Closeoff ROD, Deflector PUSHNUT, 5/ CAPSCREW, Hex Head, 7/6-4 x /4, G A BRACKET, Belt Cover, Front A BRACKET, Belt Cover, Rear COVER, Belt, R.H COVER, Belt, L.H. -(46" Models Only) COVER, Belt, L.H. -(5" Models Only) CAPSCREW, Hex Washer Head, Taptite, 5/6-8 x / A BAFFLE, Pinchoff CAPSCREW, Hex Washer Head, Taptite, 5/6-8 x -/ WASHOUT PORT, Connector ADAPTER, Washout Port Copyright Briggs and Stratton. All Rights reserved 9 -Mar-08

10 Controls Group Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved 0 -Mar-08

11 Controls Group REF NO PART NO QTY DESCRIPTION SM ROD, Cruise Latch, 5/6 Dia. x -/6 Long SM LATCH, Cruise SM SPRING, Extension, 9/6 OD x 7-/4 LG,.049 Wire SM BOLT, 5/6-8 X.6, G5, Shoulder SM PULLEY, Idler, -/8 OD, /8 ID NUT, 5/6-8, Serrated Lock Flange, GR SM ROD, Brake Return, 5/6 Dia. x -5/8 Long HAIRPIN, Quick,.080 Wire,.9LG, Zinc/Clear SM PEDAL, Brake Rubber SM ROD, Brake, /8 Dia. x 5-/8 Long PIN, / X /4, GR5, Cotter, Zinc/Clear SM SPRING, Extension, 0.70 OD X 5.7 LG,.5Wire, BLK SM SPRING, Extension,.6 OD, 6.6" LG,.07 Wire, BLK NUT, /8-6, Hex Flange, ESNA, Zinc/Clear BOLT, 5/6-8 X.0, Short Neck Carriage, ZC/CL SM SPACER, Pivot, 0.0 ID,.76 OD,.7TH P MTL SM BRACKET, Idler SM PULLEY, Idler, -/8 OD, /8 ID SM SPRING,.98 OD X 7.5" LG,. Wire, Extension, Blk SM BOLT, Carriage /8-6X.500 G5 BLK SM PAD, Forward Foot Pedal, Black Rubber SM PAD, Reverse Foot Pedal, Black Rubber YP ROD, Parking Brake, /4 Dia. x 6-/8 Long YP ROD, Cruise, /4 Dia. x 7 Copyright Briggs and Stratton. All Rights reserved -Mar-08

12 Decals Group - 4", 46" & 5" Deck Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved -Mar-08

13 Decals Group - 4", 46" & 5" Deck REF NO PART NO QTY DESCRIPTION DECAL, Deck, 4" DECAL, Deck, 46" DECAL, Deck, 5" DECAL, Snapper, Turtle DECAL, Front Cover, SPX Series DECAL, Logo, Snapper 7-7/ DECAL, Snapper, Steeering Wheel Icon DECAL, Tunnel Danger Slopes DECAL, Transom Tow Release Lever DECAL, Replace Starter Insert DECAL, Danger Do Not Operate w/o Deflect DECAL, Height Of Cut GROMMET, Strip DECAL, Evap -(See Seat Deck & Fuel Tank Group) Copyright Briggs and Stratton. All Rights reserved -Mar-08

14 Electrical Group Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved 4 -Mar-08

15 Electrical Group REF NO PART NO QTY DESCRIPTION WIRING HARNESS -(4" Models Only) WIRING HARNESS -(46 & 5" Models Only) * FUSE, Mini, 0 Amp -(Included with Ref. No. 00) SCREW, Hex Washer Head, Taptite, 5/6-8 x 5/ BATTERY, Volt, 0 CCA SM HOLD DOWN, Battery SM BOLT, Carriage, /4-0 x 7/8, G SM WASHER, /4 x 7/, Flat, BZ RETAINER, /4", Pushnut NUT, /4-0, Nylock, GR A, Zinc/Clear YP SOLENOID, V, L-Bracket, -Spade SCREW, /4-0 X.500, Hex HD, Self-Tap, Zinc/Clear 05 76SM PLUG, Hole 7/ x -/ YP, PTO SM, RMO, Module Only YP, Light ASM SUPPORT, RMO Switch BOLT, Carriage, 5/6-8 x /4, G NUT, 5/6-8, Serrated Lock Flange, GR YP, DP, NO/NC, Snap-In SM CABLE, Two Ring, #6 x SM CABLE,#6 x SM CABLE, # 6 x SM LOCKWASHER, / SM NUT, Hex, Keps, 5/ CAPSCREW, Hex Head, /4-0 x /4, G WASHER, /4, Flat, GR SM NUT, Hex, / SM BOOT, Insulator Battery Terminal, Red TIE, Self Locking, 7-5/ YP TAG, Battery Charging Warranty SM, Push Button, NO, Black NUT, Hex Flange Whiz Lock, / SM KEY, No Mow Module (Yellow) SM CLIP, Panel , Starter (Without Key, see 0690 below) -(46 & 5" Models Only) YP PANEL, Control, Push Button -(46 & 5" Models Only) YP ASSEMBLY, Push Button -(46 & 5" Models Only) YP PLUG, Dash, No Hourmeter SM RELAY, Single Pole, Double Throw -(46 & 5" Models Only) SM FASTENER, Panel -(46 & 5" Models Only) YP, Push Button, NC, Gray SM PLUG, Hole, 7/8 Dia. Footnotes: Note* See your local hardware store for replacement fuses. Copyright Briggs and Stratton. All Rights reserved 5 -Mar-08

16 Electrical Group Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved 6 -Mar-08

17 Electrical Group REF NO PART NO QTY DESCRIPTION YP, Ignition (Without key) (Key Blister Pack #750464) -(Used on 6900) YP KEY, Ignition Switch, Trombetta Snap-in Switch (Blister Pack contains keys) -(Used on 6900) YP HARNESS, Headlight, Led Lights -(Used on 6900) YP PLUG, Starter Insert -(4" Models Only) YP KEY, Starter Insert Blister Pack, US (Includes #7864) -(46 & 5" Models Only) YP KEY, Starter Insert Blister Pack, Canada/CE (Includes #7954) -(46 & 5" Models Only) Footnotes: Note* See your local hardware store for replacement fuses. Copyright Briggs and Stratton. All Rights reserved 7 -Mar-08

18 Engine Group - 0, & HP Briggs & Stratton EFM Twin Professional Series Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved 8 -Mar-08

19 Engine Group - 0, & HP Briggs & Stratton EFM Twin Professional Series REF NO PART NO QTY DESCRIPTION 000 M G5 * ENGINE, 0 HP Pro Series, Twin -(Engine Model: M G5, 4" Models Only) H G5 * ENGINE, Gross HP Briggs & Stratton Pro Series, Twin -(Engine Model: 40H G5, 46" Models Only) L G5 * ENGINE, Gross HP Briggs & Stratton Pro Series, VS Twin -(Engine Model: 44L G5, 5" Models Only) A HEAT SHIELD, Engine CAPSCREW, Hex Flange Washer Head, Taptite, 5/6-8 x 5/ A SHIELD, Heat B&S Twin 0GA - & HP Only MUFFLER, B&S Twin Regent & HP Only A SUPPORT, Heat Shield, Muffler PIPE, Exhaust With Flange, RH, -/4OD - & HP Only PIPE, Exhaust With Flange, LH, -/4OD - & HP Only SCREW-HEX WSHR HD TAPTT /4-0X0.500 BLK CLIP, Wire, /8 Dia CONTROL, Throttle (Choke-A-Matic) Control, Throttle, Choke-A-Matic, Twin - & HP Only Clamp, Hose (Green) HOSE, Fuel, Low Perm, /4ID x /OD x 55.5 Lg CLIP, Hose, Plastic Push In, / Dia CAPSCREW, Hex Washer Head, Taptite, /8-6 x WASHER, Locking, External Teeth, / Flatwasher, / PULLEY & HUB ASSEMBLY, Engine TIE, Self Locking,.84 Wide 7. Long A GUIDE, Belt Retainer, Clutch CLUTCH, Electric, Mid Ogura WASHER, Hex,.45 I.D. x -/" YP WASHER, Belleville CAPSCREW, Hex Head, 7/6-0 x -/, 0HP GASKET, Exhaust B&S Reg (No Chre) CAPSCREW, Hex Washer Head, Taptite, /8-6 x -/ Screw, Sem Hex Head (Used On Electric Start Engines) NUT, Hex Flange Whiz Lock, 5/6-8 all Black PIVOT, Hood BOLT, 5/6-8 x " Round Head Short Square Neck, GR 5 Zinc A SUPPORT, Muffler & Hood Pivot PIPE, Exhaust, W/ Flange, -/8OD, Single -0HP Only A SHIELD, Heat Single Cycle 0GA -0HP Only MUFFLER, B&S Single -0HP Only Footnotes: Note* To verify your specific engine model, please reference the ID Tag located on your engine. See your local Briggs & Stratton distributor for parts and service. Copyright Briggs and Stratton. All Rights reserved 9 -Mar-08

20 Frame & Front Axle Group Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved 0 -Mar-08

21 Frame & Front Axle Group REF NO PART NO QTY DESCRIPTION CAP, Hub,.48 ID x.6 Long RING, Klipring, /4 Dia WASHER, /4 x -5/8 OD x /6 Thick AXLE, Front -(Includes Ref. No ) FITTING, Zerk BUSHING, Axle Pivot HOOK, Mower, Hitch CAPSCREW, Hex, Whiz Lock, 7/6-4 x -/ PLATE, Axle Support NUT, Hex Flange, Two Way, 5/ NUT, Hex Flange, Whiz Lock, 5/ CAPSCREW, Hex Head, /8-6 x -/4, G BUSHING, /8 ID x 5/8 OD x 9/6 Long TIE ROD, Flat WASHER, Flat, 5/ WHEEL SPINDLE ASSEMBLY, R.H NUT, Hex Flange, Two Way, Locking, / WHEEL SPINDLE ASSEMBLY, L.H FRAME SUPPORT, Front Footrest, R.H SUPPORT, Rear Frame CAPSCREW, Hex Washer Head, Taptite, 5/6-8 x 5/ CAPSCREW, Hex, Whiz Lock, 5/6-8 x / SUPPORT, Front Footrest, L.H WASHER, 5/8 x -/4 OD CAPSCREW, Hex Head, 5/8- x -/4, G LINK, Drag (with Bearing), 5/ PEDAL ASSEMBLY, Brake LATCH, Brake Lock BOLT, Shoulder, 5/6-8 x 5/, G SPACER, Pivot,/ ID -/4 OD PEDAL ASSEMBLY, Forward PEDAL, Reverse BOLT, Carriage, 5/6-8 x -/4, G SPACER, Foot Pedal ACTUATOR, RMO Switch BRACKET, Pedal Pivot PLATE, Bearing SUPPORT, Battery LIFT SHAFT ASSEMBLY BRACKET, Sector Support GEAR, Steering SPACER, Sector Gear, /8 ID x -/4 OD CAPSCREW, Hex, Whiz Lock, /8-6 x NUT, Hex Flange, Whiz Lock, / SUPPORT, Transmission CAPSCREW, Hex Head, 5/6-8 x -/4, G WASHER, Flat, 5/ NUT, Hex Flange, Two Way Lock, 5/6-8 Copyright Briggs and Stratton. All Rights reserved -Mar-08

22 Hood, Grille & Dash Group Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved -Mar-08

23 Hood, Grille & Dash Group REF NO PART NO QTY DESCRIPTION D HOOD, One Piece, Center Emboss AIR DUCT GRILLE, Front A HINGE, Hood, LH A HINGE, Hood, RH BOLT, Carriage, 5/6 x, G SCREW, 7mm x 6mm DASH, Nxt - Black KNOB, Parking Brake KNOB, Cruise SCREW, Hex Washer Head Taptite, 5/6-8 x / WASHER, 5/6 x COVER, Steering Shaft HEADLIGHT, Led, LH SCREW, Pan Head Phillips, #0-4 x 7/ ROD, Dash Support, /4 Dia. x 0" NUT,Ny-Lock HEADLIGHT, Led, RH BM BUMPER, Front NUT, Hex Flange, 5/6-8, ESNA WASHER, /4 x 7/ OD TRIM, Protective SCREW, 7mm Dia. x 6mm Copyright Briggs and Stratton. All Rights reserved -Mar-08

24 Lift Group - Manual Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved 4 -Mar-08

25 Lift Group - Manual REF NO PART NO QTY DESCRIPTION 7064 DECAL, Height Of Cut 9605 BOLT, Carriage, /4-0 x 5/8 G A QUADRANT, Lift Height NUT, Hex Flange Whiz, / GRIP ROD, Lift Handle E-Coat, 7.7 LG 7 9 CAPSCREW, Hex Head, 5/6-8 x WASHER, Plain, /64 x -/ SPRING, Torsion,. LG Black A CLEVIS, Lift 7795 SPACER, Pivot Powdered Metal 977 NUT, Hex, Flange Whizlock, 5/ A PLATE, Bearing SCREW, Taptite, 5/6-8 x 5/ CLIP, Spring WASHER, / 7 75 PIN, Threaded Shoulder 8 747A ARM, Lift Rear 0GA NUT, Hex, Flange, Whizlock, 5/6-8 x / DECAL, CAUTION! Pinch Point 746 BOLT, Shoulder NUT, Hex Flange, ESNA, / SPACER (Used on 8" & 4" Mower Decks) SPACER (Used on 44" & 50" Mower Decks) TRUNNION, Powdered Metal ROD, Lower Lift, 0.00 LG A SHAFT ASSEMBLY, Lift ROD, Lift, 5.4 LG SPRING, Extension 5.0 LG Black (Used on 44" & 50" Mower Decks) Copyright Briggs and Stratton. All Rights reserved 5 -Mar-08

26 Seat Deck & Fuel Tank Group Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved 6 -Mar-08

27 Seat Deck & Fuel Tank Group REF NO PART NO QTY DESCRIPTION D DECK, Seat, Regent BOLT, Carriage, 5/6-8 x /4 G NUT, Hex Flange Whiz Lock, 5/ PAD, Footrest RH PAD, Footrest LH FUEL K, Without Fuel Sender FITTING & HOSE ASSEMBLY BUSHING, Fuel Tank DROP TUBE GROMMET REMOTE, Vent Assembly, No Valve CAP. Fuel, -/" POD, LH SPACER, /40 OD A SUPPORT, Seat BM LATCH, Seat SCREW, Hex Flange Wiz Lock, 5/6 x -/ WASHER, 5/6 x OD COVER, Spring Idx -/ NUT, Hex Flange, 5/6-8, ESNA WASHER, Spring, /64 x -/4 OD SPRING, Compression, 9/ x BOLT, Carriage, 5/6-8 x /4, G A PIVOT, Seat SCREW, Hex Washr Head Taptite, 5/6-8 x 5/ Bolt-Shldr 5/6-8.5Lg.50Sh.9L G POD, RH SCREW, Hex Washr Head, /4 x / A SUPPORT, Seat Deck BOLT, Carriage, 5/6-8 x 7/8, G SEAT, 5" Back GRIP, Handle CANISTER, Carbon, 00cc HOSE, Vapor, 5mm BM BRACKET, Canister Mounting TIE, Self Locking,5" DECAL, EVAP Copyright Briggs and Stratton. All Rights reserved 7 -Mar-08

28 Steering Group Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved 8 -Mar-08

29 Steering Group REF NO PART NO QTY DESCRIPTION SM SHAFT, Steering Gear & Spline, Yellow WASHER,.766 ID X.06 OD X.07, Flat, Zinc/Clear SM BUSHING, Steering, /4 ID SM STEERING WHEEL, Aluminum Insert -(4" & 46" Models Only) YP STEERING WHEEL, UV- -(5" Models Only) SM NUT, 5/8-8, Hex Lock, Thin ESNA Light, Black SM CAP, Steering Wheel, Plain SM RING-Klip,.750 Dia. Shaft,.06 Thk., Ext., Blk SCREW, 5/6-8 X.65, Hex Washer Head, Thread Roll, Zinc/Clear AYP TOWER, Steering Copyright Briggs and Stratton. All Rights reserved 9 -Mar-08

30 Transmission Group - Hydro Gear T-CCHE-4XB-LX Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved 0 -Mar-08

31 Transmission Group - Hydro Gear T-CCHE-4XB-LX REF NO PART NO QTY DESCRIPTION YP * TRANSMISSION, Hydro Gear, T-HP SM 4 SCREW, 5/6-8 x -/, Hex Flange Whiz Lock, Black NUT, 5/6-8, Serrated Lock Flange, GR YP ROD, Free Wheel HAIRPIN, Quick,.080 Wire,.9LG, Zinc/Clear YP ROD, Speed Control, T-HP SCREW, 5/6-8 X.5, Torx Pan Head, GR 5, Zinc/Clear YP SPRING, Extension,.9" LG,.8 OD,.40 Wire SM SPRING, Extension,.6 OD, 6.6" LG,.07 Wire, BLK YP SPACER,. ID,.0 OD,.660 THK, Two Step AYP STRAP, Torque SCREW, 5/6-8 X.0, Hex Head Cap, GR 5, Zinc/Clear SCREW, 5/6-8 X.750, Washer Head Taptite YP V-BELT, Drive Belt, HA, NUT, Flange Nylock, 5/ WASHER, 5/6 (.4 ID X OD X. THK) GR5, Zinc/Clear SM CLIP, Hair Pin, 5/8 Dia. x -5/6 Lg NUT, Hex Center Lock, 5/6-8 Footnotes: *Note: See your local authorized dealership for parts and warranty. Copyright Briggs and Stratton. All Rights reserved -Mar-08

32 Transmission SERVICE PARTS - Hydro-Gear T-CCHE-4XB-LX Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved -Mar-08

33 Transmission SERVICE PARTS - Hydro-Gear T-CCHE-4XB-LX REF NO PART NO QTY DESCRIPTION 000 * MAIN HOUSING 000 * SIDE HOUSING 0070 ** SEAL, Lip, / x x / * SCREW, Hex Washer, /4-0 x -/8 00 * PLUG, 9/ * BEARING, Journal 00 * BOLT, Hex Flange, / * PLATE, Bypass 040 * CHECK PLUG & WASHER ASSEMBLY, * CHECK PLUG & WASHER ASSEMBLY 060 * BASE, Filter 070 * COVER, Filter 080 * RING, Magnet 090 * DEFLECTOR 000 ** SEAL, Lip, /8 x /4 x /4 00 ** RING, Retainer, /8 00 * ROD, Actuator Bypass 00 ** RING, Retainer, /4 040 * ARM, Bypass 050 ** RING, Retainer, / * TRUNNION, Swash Plate 040 ** SCREW, 5/6-8 x YP SHAFT INPUT HYDRO GEAR # SM BALL BEARING, 5 x 5 x SM ** RING, Retaining Wire,.5 ID SM * WASHER, Spacer, -5/64 x 9/ SM ** SEAL, Lip, 5 x 5 x ** RING, Retainer, -9/6, INT 0700 * KIT, Block, 7 Piston, 8cc 0740 * BEARING, Thrust Ball, 7 x 47 x * PISTON BLOCK ASSEMBLY BEARING, Thrust Ball, 0 x 5 x 0800 ** RING, Retainer, /, EXT 080 * GEAR, T Pinion 080 * SHAFT, Motor 080 * WASHER,.60 x 0900 * GEAR, 0T / 48T 090 * GEAR, Jackshaft, 0T 090 * JACKSHAFT, Pin SM WASHER, 7/6 x x / 000 ** RING, Retainer, Spiral, 5/8, EXT 00 * GEAR, Bevel, T, Spline OD 00 * GEAR, Bevel, T, / OD 00 * SHAFT, Axle, Keyed, -9/64 x /4 040 * SHAFT, Axle, Keyed, 7-/4 x /4 050 * BUSHING, Inboard 060 * BUSHING, Outboard 070 * GEAR, 54T, Bull Footnotes: Note** Not a serviceable part, order seal kit, ref # 050 Note* See your local authorized dealership for parts and warranty or contact Hydro Gear at (U.S Int'l (0) 670 6) Copyright Briggs and Stratton. All Rights reserved -Mar-08

34 Transmission SERVICE PARTS - Hydro-Gear T-CCHE-4XB-LX Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved 4 -Mar-08

35 Transmission SERVICE PARTS - Hydro-Gear T-CCHE-4XB-LX REF NO PART NO QTY DESCRIPTION 080 * PIN, Differential 090 ** RING, Retainer, INT, Axle 00 ** SEAL, Lip, /4 x -/8 x / SM PUCK, Brake 0 * ROTOR, Brake SM PLATE, Brake Puck 40 * YOKE, Brake SM PIN, Brake, 5/6 x / SM SPACER, Brake Torsion Spring, /4 x 9/6 70 * SCREW, Patch, /4-0 x SM SCREW, /4-0 x, W/Patch 90 * SPRING, Compression, Brake, Anti-Drag 00 * ARM, Brake 0 * WASHER, / x 7/ SM NUT, 5/6-4, Hex Castle 0 ** PIN, Cotter, / x /4 40 * SPRING, Brake Arm 400 * FITTING, Hydraulic, O-Ring Adapter, 5/6 40 * HOSE 40 ** O-Ring,.0 x.99 ID 600 * ARM, Control 60 * BOLT, Hex Flange Head 60 * WASHER, / x 7/8 (Duplicate of #) 640 * ROTATION ASSEMBLY 650 * NEUTRAL ARM ASSEMBLY 660 * BUSHING 670 * SPRING, Extension YP CLIP, Spring, Housing Thrust YP KIT, E-Tank -(Includes ref # 00-4, 00-44, & 00-46) 00-4 K EXPANSION -(Not a serviceable part, order kit #00) BOLT, 0- x / -(Not a serviceable part, order kit #00) TUBE -(Not a serviceable part, order kit #00) CAP, Barbed Vent -(Not a serviceable part, order kit #00) YP FAN & PULLEY KIT -(Includes ref # , 040-5, 040-5, & ) * FAN, 7", 0 Blade -(Not a serviceable part, order kit #040) * PULLEY, 4.4" -(Not a serviceable part, order kit #040) * NUT, Nylock, /-0 -(Not a serviceable part, order kit #040) * WASHER, OD Slotted -(Not a serviceable part, order kit #040) * HUB, Pulley, -9/6 -(Not a serviceable part, order kit #040) YP SEAL KIT -(Includes items marked with **) Footnotes: Note** Not a serviceable part, order seal kit, ref # 050 Note* See your local authorized dealership for parts and warranty or contact Hydro Gear at (U.S Int'l (0) 670 6) Copyright Briggs and Stratton. All Rights reserved 5 -Mar-08

36 Wheels & Tires Group Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved 6 -Mar-08

37 Wheels & Tires Group REF NO PART NO QTY DESCRIPTION SM WASHER, /4 x -5/8 OD x /8 Thick SM WHEEL & TIRE ASSEMBLY, Front 5" X K58 Tread SM FITTING, Lube,.50-8 Taper Thread YP BUSHING, Flanged, /4" ID x.80" OD, Front Wheels (Per Wheel) SM VALVE STEM & CAP, Air.45 Dia 0.88 Long WHEEL & BUSHINGS ASSEMBLY, Front SM TIRE, 5 X Turf Rider, Kenda SM TUBE, Tire, 4.0/ YP WHEEL & TIRE ASSEMBLY, X (5" Models Only) YP WHEEL & TIRE ASSEMBLY, 0 x (4", 46" & 48" Models) YP WHEEL & TIRE ASSEMBLY, 0 x (4" Models Only) YP TIRE, x 9.50-, Ply K58 -(5" Models Only) YP TIRE, 0 x 0-8, Ply K58 -(4", 46" & 48" Models) YP TIRE, Turf 0 X K58 Ply Tubeless -(4" Models Only) RIM -(All Models) SM VALVE STEM & CAP, Air.45 Dia 0.88 Long -(All Models) SM TUBE, Tire, 0 X (5" Models Only) SM TUBE, Tire, 6 X (4" & 46" Models Only) MA 4 HUB CAP XMA 4 E-RING,.750 ID,.050 Thk X95MA 4 WASHER,.765 ID,.8 OD,.0598 Thk, Flat ZP X60MA 4 WASHER,.76 X.5 X 6 GA, Flat SM SPACER, 0.77 ID x -/4 OD x.65 LG PM, Black MA KEY, Square, /6 x /6 x Footnotes: Note* Not a serviceable part, service wheel complete Copyright Briggs and Stratton. All Rights reserved 7 -Mar-08

38 ENGINE CONNECTOR STARTER SOLENOID /WHT ALTERNATOR MAGNETO FUEL SHUTOFF STARTER INSERT N.C. PUSH BUTTON BOX BOX -V CHASSIS GRND -STARTER INSERT IN -PUSH BUTTON IN 4-V + IN 5-STARTER SOLENOID V 6-OPEN (.V/LED FUTURE) 7-OPEN (PROGRAM.UART Rx) 8-PTO/BRAKE V START 9-OPEN (PROGRAM.UART TX) 0-SEAT SENDSOR -MAGNETO KILL -V LOAD RELAY Powering Up / On BLU/WHT 6 WHITE BROWN /YEL BLUE BLUE Not for PTO ELECTRIC CLUTCH YELLOW/ HEADLIGHT HEADLIGHTS GRN/WHT GRN/WHT YELLOW N.O. MAINTENANCE MINDER ORANGE REVERSE PEDAL GRAY (N.O.) SPLICE C ORANGE SPLICE A ENGINE BOLT SPLICE D ENGINE BOLT ORANGE - + YELLOW BATTERY SPLICE "E" FUEL SENDER SOLENOID /PUR SEAT (SEAT UNOCCUPIED) SPLICE B SPLICE "F" N.C. N.O. N.O. N.C. BLUE ORANGE PEDAL ES (PEDAL UP) BLUE DASH DASH PLUG HEIGHT OF CUT GAGE PTO INTERLOCK (PTO DISENGAGED) Y/R BLK BLK Y/R /WHITE 0 AMP FUSE N.C. GREEN/WHITE HEIGHT OF CUT SENSOR GREEN B S STARTER NO-MOW MODULE A SHORTING CONNECTOR IS USED ON THE SEAT CONNECTOR GREEN START RUN PTO RUN START GREEN N.O. AUXILARY V CONNECTOR ELECTRIC HEIGHT OF CUT - CONNECTION FOR EHOC A BATTERY+ -BATTERY- -IGN. POWER 4-MOWER SENSOR 5-FUEL SENSOR 6-CHASSIS GRND 7-BLANK 8-BLANK 9-SPEED INPUT 0-BLANK -RMO -BLANK RELAY FOR WIRING HARNESS

39 BLU/WHT WHITE /YEL BROWN GRN/WHT GRN/WHT Not for YELLOW/ MAINTENANCE MINDER ENGINE CONNECTOR PUSH BUTTON BOX BLUE HEADLIGHT HEADLIGHTS YELLOW N.O. YELLOW ORANGE ORANGE REVERSE PEDAL PTO ELECTRIC CLUTCH GRAY (N.O.) SPLICE C ORANGE SPLICE A ENGINE BOLT SPLICE D ENGINE BOLT ORANGE - + BATTERY SPLICE "E" FUEL SENDER SOLENOID /PUR SEAT (SEAT UNOCCUPIED) SPLICE B SPLICE "F" N.C. BLUE N.O. N.O. ORANGE PEDAL ES (PEDAL UP) N.C. BLUE DASH PLUG HEIGHT OF CUT GAGE PTO INTERLOCK (PTO DISENGAGED) HEIGHT OF CUT SENSOR GREEN/WHITE FUEL SHUTOFF BLUE /WHITE DASH Y/R BLK BLK Y/R 0 AMP FUSE N.C. GREEN STARTER SOLENOID /WHT ALTERNATOR MAGNETO STARTER INSERT N.C. 0 5 BOX -V CHASSIS GRND -STARTER INSERT IN -PUSH BUTTON IN 4-V + IN 5-STARTER SOLENOID V 6-OPEN (.V/LED FUTURE) 7-OPEN (PROGRAM.UART Rx) 8-PTO/BRAKE V START 9-OPEN (PROGRAM.UART TX) 0-SEAT SENDSOR -MAGNETO KILL -V LOAD RELAY B S STARTER GREEN GREEN NO-MOW MODULE CONNECTION FOR EHOC A SHORTING CONNECTOR IS USED ON THE SEAT CONNECTOR START RUN PTO RUN START N.O. AUXILARY V CONNECTOR ELECTRIC HEIGHT OF CUT A BATTERY+ -BATTERY- -IGN. POWER 4-MOWER SENSOR 5-FUEL SENSOR 6-CHASSIS GRND 7-BLANK 8-BLANK 9-SPEED INPUT 0-BLANK -RMO -BLANK RELAY Charging Circuit FOR WIRING HARNESS

40 /WHT GRN/WHT GRN/WHT Not for YELLOW/ MAINTENANCE MINDER ENGINE CONNECTOR PUSH BUTTON BOX PTO ELECTRIC CLUTCH SPLICE C ORANGE SPLICE D ENGINE BOLT ORANGE - + BATTERY SPLICE "E" SOLENOID HEADLIGHT HEADLIGHTS N.O. ORANGE REVERSE PEDAL GRAY (N.O.) SPLICE A ENGINE BOLT FUEL SENDER /PUR SEAT (SEAT UNOCCUPIED) SPLICE B SPLICE "F" BLUE N.C. RUN N.O. PTO ORANGE N.O. PEDAL ES (PEDAL UP) N.C. DASH DASH PLUG HEIGHT OF CUT GAGE PTO INTERLOCK (PTO DISENGAGED) HEIGHT OF CUT SENSOR GREEN/WHITE STARTER SOLENOID ALTERNATOR MAGNETO FUEL SHUTOFF STARTER INSERT N.C. BLU/WHT WHITE BOX -V CHASSIS GRND -STARTER INSERT IN -PUSH BUTTON IN 4-V + IN 5-STARTER SOLENOID V 6-OPEN (.V/LED FUTURE) 7-OPEN (PROGRAM.UART Rx) 8-PTO/BRAKE V START 9-OPEN (PROGRAM.UART TX) 0-SEAT SENDSOR -MAGNETO KILL -V LOAD RELAY BLUE 0 AMP FUSE B S STARTER /WHITE Y/R BLK BLK Y/R N.C. NO-MOW MODULE AUXILARY V CONNECTOR A 87 0 RELAY CONNECTION FOR EHOC A SHORTING CONNECTOR IS USED ON THE SEAT CONNECTOR START RUN START N.O ELECTRIC HEIGHT OF CUT -BATTERY+ -BATTERY- -IGN. POWER 4-MOWER SENSOR 5-FUEL SENSOR 6-CHASSIS GRND 7-BLANK 8-BLANK 9-SPEED INPUT 0-BLANK -RMO -BLANK FOR WIRING HARNESS BROWN /YEL BLUE YELLOW GREEN YELLOW GREEN GREEN BLUE Cranking Circuit

41 ENGINE CONNECTOR STARTER SOLENOID /WHT ALTERNATOR FUEL SHUTOFF MAGNETO STARTER INSERT N.C. PUSH BUTTON BLU/WHT BOX BOX -V CHASSIS GRND -STARTER INSERT IN -PUSH BUTTON IN 4-V + IN 5-STARTER SOLENOID V 6-OPEN (.V/LED FUTURE) 7-OPEN (PROGRAM.UART Rx) 8-PTO/BRAKE V START 9-OPEN (PROGRAM.UART TX) 0-SEAT SENDSOR -MAGNETO KILL -V LOAD RELAY Ignition / Shutdown Circuit WHITE BROWN /YEL BLUE BLUE Not for PTO ELECTRIC CLUTCH SPLICE C ORANGE SPLICE D YELLOW/ ENGINE BOLT ORANGE - + YELLOW 0 AMP FUSE BATTERY SPLICE "E" SOLENOID SEAT (SEAT UNOCCUPIED) SPLICE B YELLOW N.C. N.O. N.O. N.C. N.O. BLUE ORANGE PEDAL ES (PEDAL UP) HEADLIGHT HEADLIGHTS GRN/WHT GRN/WHT MAINTENANCE MINDER ORANGE PTO INTERLOCK (PTO DISENGAGED) BLUE B N.C. REVERSE PEDAL GRAY (N.O.) SPLICE A ENGINE BOLT /WHITE FUEL SENDER DASH Y/R BLK BLK Y/R /PUR DASH PLUG HEIGHT OF CUT GAGE SPLICE "F" GREEN/WHITE HEIGHT OF CUT SENSOR GREEN S STARTER GREEN NO-MOW MODULE AUXILARY V CONNECTOR - + RELAY A SHORTING CONNECTOR IS USED ON THE SEAT CONNECTOR START RUN PTO RUN START GREEN A 87 0 N.O ELECTRIC HEIGHT OF CUT CONNECTION FOR EHOC -BATTERY+ -BATTERY- -IGN. POWER 4-MOWER SENSOR 5-FUEL SENSOR 6-CHASSIS GRND 7-BLANK 8-BLANK 9-SPEED INPUT 0-BLANK -RMO -BLANK FOR WIRING HARNESS

42 /WHT BLU/WHT WHITE /YEL GRN/WHT GRN/WHT Not for YELLOW/ MAINTENANCE MINDER ENGINE CONNECTOR PUSH BUTTON BOX BLUE YELLOW BLUE PTO ELECTRIC CLUTCH SPLICE C SPLICE D ENGINE BOLT - + BATTERY SPLICE "E" SOLENOID REVERSE PEDAL GRAY HEADLIGHT (N.O.) HEADLIGHTS SPLICE A ENGINE BOLT FUEL SENDER /PUR SEAT (SEAT UNOCCUPIED) SPLICE B N.C. N.O. N.O. BLUE PEDAL ES (PEDAL UP) N.C. YELLOW N.O. SPLICE "F" DASH DASH PLUG PTO INTERLOCK (PTO DISENGAGED) FUEL SHUTOFF BLUE 0 AMP FUSE /WHITE HEIGHT OF CUT GAGE HEIGHT OF CUT SENSOR GREEN/WHITE Y/R BLK BLK Y/R N.C. GREEN STARTER SOLENOID ALTERNATOR MAGNETO STARTER INSERT N.C. 0 5 BOX -V CHASSIS GRND -STARTER INSERT IN -PUSH BUTTON IN 4-V + IN 5-STARTER SOLENOID V 6-OPEN (.V/LED FUTURE) 7-OPEN (PROGRAM.UART Rx) 8-PTO/BRAKE V START 9-OPEN (PROGRAM.UART TX) 0-SEAT SENDSOR -MAGNETO KILL -V LOAD RELAY BROWN B S STARTER GREEN GREEN NO-MOW MODULE AUXILARY V CONNECTOR A 87 0 RELAY CONNECTION FOR EHOC A SHORTING CONNECTOR IS USED ON THE SEAT CONNECTOR START RUN PTO RUN START N.O ELECTRIC HEIGHT OF CUT -BATTERY+ -BATTERY- -IGN. POWER 4-MOWER SENSOR 5-FUEL SENSOR 6-CHASSIS GRND 7-BLANK 8-BLANK 9-SPEED INPUT 0-BLANK -RMO -BLANK PTO Clutch Circuit FOR WIRING HARNESS ORANGE ORANGE ORANGE ORANGE

43 Hardware Identification & Torque Specifications Torque Specification Chart FOR SDARD METRIC MACHINE HARDWARE (Tolerance ± 0%) Property Class 5.6 Class Class 8.8 Class 0.9 Class.9 Size Of in/lbs in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. M M M M M M M M M M M M M M M M M M M The guides and ruler furnished below are designed to help you select the appropriate hardware Inside Diameter (in) Nut, /-6 /4 / / /4 / / Thread Diameter (mm) Body Diameter Screw, /- 6 x /4 / / Body Diameter Nut, M8 Screw, M8-.5 x 5 Thread Diameter (mm) Threads per inch Body Length Distance between threads (mm) Threads per inch /4 / /4 Body Length (mm) Body Length (in) 4 Torque Specification Chart FOR SDARD MACHINE HARDWARE (Tolerance ± 0%) Hardware Grade No Marks SAE Grade SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm / / / / / / / / / / / / / / / / / / , ,000,60.0 NOTES. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews.. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques. b. for flange whizlock nuts and screws - use 5% of grade 5 torques.. Unless otherwise noted on assembly drawings, all torque values must meet this specification. Common Hardware Types Hex Head Capscrew Washer Standard Hardware Sizing When a washer or nut is identified as / (M8), this is the Nominal size, meaning the inside diameter is / inch (8mm metric thread diameter); if a second number is present it represents the threads per inch (distance between threads). Carriage Bolt Wrench & Fastener Size Guide Lockwasher Hex Nut When bolt or capscrew is identified as / - 6 x (M8 -.5 x 50), this means the Nominal size, or body diameter is / inch (8mm metric thread diameter), the second number,6, represents the threads per inch, (distance between threads). The final number is the body length of the bolt or screw, inches (50mm). /4 Bolt or Nut Wrench 7/6 M6 Bolt or Nut Wrench 0mm 5/6 Bolt or Nut Wrench / M8 Bolt or Nut Wrench mm /8 Bolt or Nut Wrench 9/6 M0 Bolt or Nut Wrench 7mm 7/6 Bolt or Nut Wrench (Bolt) 5/8 Wrench (Nut) /6 M Bolt or Nut Wrench 9mm / Bolt or Nut Wrench /4 M4 Bolt or Nut Wrench mm

44 Copyright Briggs and Stratton. All Rights reserved -Mar-08