Parts Manual. Manual Part No Revision A Rev. Date: 1/14/2010

Transcription

1 Parts Manual Manual Part No Revision A Rev. Date: 1/14/2010

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3 Table Of Contents PRODUCT COMPONENTS PAGES Handles and Controls Group... 4 Engine & Frame Group... 8 Auger Drive Group Auger Housing Assembly Traction Drive Wheels and Tires Group Decals Discharge Chute Torque Specification Chart... Inside Back Cover

4 Handles and Controls Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 4

5 Handles and Controls Group REF NO PART NO. QTY SM AYP YP SM MA SM SM YP SM SM SM YP SM SM SM YP MA SM YP MA SM SM SM SM YP SM SM MA YP AYP SM YP SM SM YP SM YP ASM ASM SM AYP SM YP 1 DESCRIPTION CAPSCREW, Hex Head, 3/8-16 x 2 BRACKET, Light Mount LEVER, Deflector Control WASHER, 3/8 SPRING, 3/4 WASHER, 3/8 NUT, Hex Lock, Esna Light, 3/8-16 LEVER, Clutch, Left BUSHING ROD & BRACKET ASSEMBLY, Speed CAPSCREW, Hex Head, 1/4-20 x 1-3/4 BRACKET, Controls ROD, 25 Inch NUT, Hex Flange, Whiz Lock, 5/16-18 NUT, Hex, 5/16-24 BRACKET, Mounting, Panel, Left BALLJOINT, Steel LOCKWASHER, Spring, 5/16 WIRE HARNESS, Headlights BUSHING, Chute Crank BOLT, Carriage, 1/4-20 x 2 (Grade 5) NUT, Hex Lock, Esna Light, 1/4-20 SCREW, Hex Washer Head, Taptite, 1/4-20 x 5/8 KNOB, Internal Thread, 3/8-16 COVER ASSEMBLY, Panel SCREW, Pan Head, Torx,1/4-20 x 3/4 CAPSCREW, Hex Head, 1/4-20 x 1-1/2 (Grade 5) BOLT, Carriage, 5/16-18 x 3/4 BRACKET, Mounting, Panel, Right SUPPORT, Dash Panel ASSEMBLY, Cable and Spring, Auger Drive, Right LEVER, Clutch, Right NUT, Hex Centerlock, 1/4-20 GRIP SPACER, Stepped SPACER BRACKET, Rod Support HANDLE, Upper, Right HANDLE, Upper, Left BOLT, Carriage, 5/16-18 x 2-1/2 (Grade 5) HANDLE, Lower NUT, Hex Flange, Esna, 5/16-18 HEAD LIGHT ASSEMBLY Footnotes 5

6 Handles and Controls Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 6

7 Handles and Controls Group REF NO PART NO. QTY SM MA MA MA ASM SM SM SM SM YP SM SM SM MA SM SM SM SM SM SM MA 2 DESCRIPTION SCREW, Hex Washer Head, Taptite, 5/16-18 x 3/4 BRACKET, Cable Adjusting BOOT, Spring End Cover, 4 Inch CABLE, Front Drive BRACKET, Free Hand Control SPACER, 1/4ID x 3/8OD x 1/8 ROD AND SPRING ASSEMBLY SPRING, Compression WASHER, 1/4 ROD, HOLDDOWN TIE, Self Locking KNOB, Slot Speed WASHER, 1/4 SCREW, Hex Washer Head, #10 x 5/8 SCREW, Phillips, #10-24 x 3/4 NUT, Hex Lock, BOLT, Carriage, 5/16-18 x 1-3/4 (Grade 5) SCREW, Self Tap, 1/4-15 x 3/4 NUT, Hex Flange, Two Way Lock, 5/16-18 CAPSCREW, Hex Head, 5/16-18 x 1 (Grade 5) WASHER, Flat Footnotes 7

8 Engine & Frame Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 8

9 Engine & Frame Group REF NO PART NO. QTY M E MA X97MA X76MA SM MA SM SM SM MA SM SM SM YZMA MA MA MA SM MA YZMA MA SM SM MA YP ASM SM X159MA ZMA ZYP SM SM MA X306MA MA SM SM SM SM 1 DESCRIPTION * ENGINE, 9T 110V 60W CORD, 10FT BOLT, Carriage, 5/16-18 x 1-1/2 NUT, Push, 1/4 Dia. NUT, Hex Flange, 5/16-18 Whiz-Lock, SM YEL PULLEY, Engine WASHER, 5/16 CAPSCREW, Hex Head, 3/8-24 x 1-1/4 G8 V-BELT, 3L, BELT, AUGER V 4L STOP, Belt, 3 LOCKWASHER, Spring, 5/16 CAPSCREW, Hex-Head, 5/16-24X0.750 G5 BRACKET, Idler BUSHING, Idler Bracket SPRING, External Idler IDLER, Plastic Ball Bearing NUT, Hex, Centerlock, 3/8-16 BOLT, Carriage, 3/8-16 x 1-1/4 G5 ASSEMBLY, Auger Idler SPACER, Auger BRACKET GRAY PLASTIC 1.61L WASHER, 1/2 ARM-CONTROL 2008 WB SNOW P'MTL YEL PIN, Hair 3/8 x 1-5/8 PIN, CLEVIS PANEL, Bottom SCREW, Hex-Washer head, Taptite, 1/4-20 X 5/8 SPRING, External, Auger, Idler FRAME BOX PLATE, Engine Mount SCREW, Hex-Washer head, Taptite, 5/16-18 x 1/2 SCREW, Hex-Washer head, Taptite, 5/16-18 x 3/4 COVER, BELT SCREW, Self-Tapping, 1/4 x 3/4 BOLT, Hex, 5/16-24 x 1.00 YZ PIN, Cotter, Self Locking, 1/4" LOCKWASHER, Spring 3/8 WASHER, Flat, 3/8 WASHER,.375 x.875 x.083 Flat Footnotes Note* See your local Briggs & Stratton distributor for parts and service. 9

10 Auger Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 10

11 Auger Drive Group REF NO PART NO. QTY MA MA MA MA MA MA MA MA MA MA MA MA MA MA MA MA MA MA MA MA AYP BCYP BCYP MA MA MA MA MA YP X112MA 1 DESCRIPTION WASHER, FLAT BEARING, Roll, 3/4ID x 1-1/4OD BEARING, FLANGE CASE, GEAR, LH CASE, GEAR, RH SHAFT, AUGER OUTPUT KEY, WOODRUFF #91 WORM GEAR WORMGEAR, 1-3/4OD x 1-9/16 GASKET, GEAR BOX RING, QUAD ID KEY BEARING, SLEEVE BEARING, SLEEVE SEAL, OIL PLUG, PIPE WASHER, FLAT NUT, 5/16-24 SCREW, 5/16-24 x 1.00 SCREW, 5/16-24 x 1.50 WELD, IMPELLER AUGER, ASSEMBLY, LH AUGER, ASSEMBLY, RH SCREW, 1/4-20 X 1.75 SPACER, SLEEVE NUT, Hex 1/4-20 SPACER, Friction Pulley KEY, SQUARE 3/16 X 3/4 PULLEY ASSEMBLY NUT, HEX FLANGE Footnotes 11

12 Auger Housing Assembly NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 12

13 Auger Housing Assembly REF NO PART NO. QTY ZYP YP SM X146MA YP MA SM MA SM MA AYP AYP YZMA SM X45MA MA SM 4 DESCRIPTION HOUSING, ASSEMBLY CLAMP, SPRING SCREW, Truss Head Torx, #10-24 x 3/8 NUT, Nylock, 10 x 24 BRUSH, CLEANOUT BEARING, FLANGE SCREW, Hex-Washer head, Taptite, 5/16-18 x 3/4 BOLT, 5/16-18 X.75 NUT, Hex Flange, 3/8-16 NUT, Hex Flange Serrated Lock, 5/16-18 SKID, Height Adjust BLADE, SCRAPER RETAINER, Ball Bearing BEARING, Ball, 11/16 x 1-9/16 x 15/32 BOLT, Hex, 5/16-18 x 5/8 PLUG, PANEL BOLT, Carriage, 5/16-18 x 5/8 Footnotes 13

14 Traction Drive NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 14

15 Traction Drive REF NO PART NO. QTY MA MA SM MA X30MA YZMA YP MA SM YZMA MA X193MA MA MA MA MA MA SM SM SM X114MA YZMA MA MA YZMA MA SM SM MA YZMA MA 1 DESCRIPTION CHAIN, Roller RETAINER & BUSHING ASSEMBLY SCREW, Hex Washer Head Taptite, 5/16-18 x 1/2 CHAIN, Roller RETAINER, Ring 7/16 SPRING LINK ASSEMBLY SPRING, Extension SPROCKET, Set WASHER, 1/2 AXLE, Swing Plate AXLE, Bushing BOLT, Hex 1/4-20 x 1-3/4 G8 SPROCKET, Axle BEARING, Axle D-Hole HEX SHAFT & SPROCKET ASSEMBLY HUB, Friction Wheel & Bearing WHEEL, Friction CAPSCREW, Hex Head 1/4-20 x 5/8 G5 NUT, Hex KEPS 1/4-20 RING, Retaining Extension NUT, 3/8-24 Flange Lock PLATE, Swinging SPACER, Friction Pulley FRICTION PULLEY ASSEMBLY SPEED SELECT ASSEMBLY BEARING, Flange NUT, Hex Lock ESNA Light 1/4-20 CAPSCREW, Hex Head, 1/4-20 x 1-1/2 G5 SPOOL CABLE, Auger Control BRACKET, Cable Spool CABLE, Front Drive Lower All Footnotes 15

16 Wheels and Tires Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 16

17 Wheels and Tires Group REF NO PART NO. QTY YP SM SM SM YP SM SM SM SM MA MA MA X145MA EMA MA YZMA X34MA MA MA MA X5600MA SM 1 DESCRIPTION WHEEL ASSEMBLY, Left *RIM, 16 X 6.5-8, L.H. VALVE STEM & CAP TIRE, X-TRAC TL, 16 x TUBE, Tire WHEEL ASSEMBLY, Right *RIM, 16 X 6.5-8, R.H. VALVE STEM & CAP TIRE, X-TRAC TL, 16 x TUBE, Tire RING, Retaining WASHER, Flat, 3/4 BUSHING, Wheel SCREW, 1/4-20 x 1-3/4 NUT, 1/4-20 HEX NYLOCK DISC, Wheel Lock SCREW, Hex, 3/8-16 x 1/2 PIN, Wheel Lock SPRING, Compression HUB, Wheel Lock KNOB, Wheel Lock SCREW, Hex Head, 1/4-20 x 2-1/4 G8 DECAL, Wheel Lock NUT, Hex Lock, Esna Light, 1/4-20 Footnotes *Not a servicable part. Order Complete Wheel & Tire Assembly 17

18 Decals NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 18

19 Decals REF NO PART NO. QTY YP YP YP YP YP YP YP YP YP 1 DESCRIPTION DECAL, DANGER CHUTE DECAL, ISO AUGER FR/EN DECAL, AUGER CLUTCH DECAL, DRIVE CLUTCH DECAL, CONTROLS DECAL, SHIFT DECAL, BRUTE DASH DECAL, BRUTE AUGER DECAL, BRUTE AUGER HOUSING 29" Footnotes 19

20 Discharge Chute NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 20

21 Discharge Chute REF NO PART NO. QTY ASM SM YP AYP YP SM SM YP SM SM SM SM ASM SM YP SM MA MA SM SM AYP SM SM SM SM SM X101MA SM SM YP YP MA MA MA SM MA SM SM 2 DESCRIPTION ROD, Spring SPRING, Compression NUT, Hex Flange ESNA, 5/16-18 DISCHARGE CHUTE ASSEMBLY GEAR & SUPPORT ASSEMBLY, Chute SCREW, Truss Head, 1/4-20 x 3/4 BOLT, Carriage, 5/16-18 x 3/4 GR5 GUIDE, CHUTE RING WASHER, Nylon,.388 x 1.12 x.030 WASHER, Powdered Metal BOLT, Shoulder 5/16-18 G5 NUT, Hex KEPS 5/16-18 Conical Washer SUPPORT, Gear & Chute 10GA CAPSCREW, Hex Head 5/16-18 x 1-3/4 G5 SUPPORT, Worm "U" 10GA WORM, Chute L.H. PIN, Hair Chute Gear PIN, HAIR NUT, Hex Lock Jam ESNA Lite 3/8-24 WASHER, Cup CHUTE SUPPORT ASSEMBLY COVER, Gears NUT, Hex Flange 5/16-18 Two Way Lock NUT, Push for.312 DIA Stud Capped.625OD CARRIAGE BOLT, 5/16-18 x 1 G5 CAPSCREW, Hex-Flange, 1/4-20 x.687 NUT, 1/4-20 HEX NYLOCK FLANGE BOLT, CARRIAGE x 0.75 NUT, Push Pal 5/16 Diameter Stud Capped KNOB, SPINNER CRANK ROD CHUTE, CRANK PIN, UNIVERSAL JOINT HOUSING, UNIVERSAL PIN, COTTER YOKE ADAPTER ASSEMBLY PIN, CLEVIS CABLE & SPRING ASSEMBLY NUT, Hex Flange Two-Way Lock, 5/16-18 Footnotes 21

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24 12/07 BRITISH COLUMBIA ALBERTA SASKATCHEWAN MANITOBA ONTARIO QUEBEC Small Engine Clinic HAWAII INCLUDES TRUST ISLANDS WITH UNITED STATES ZIPCODES Magneto Power (800) Atlantic Power (800) MWE (800) Preferred Power (800) Power Source Canada (905) Central Power SEDCO (800) (800)

25 Briggs & Stratton Corporation INTEGRATED DISTRIBUTOR NETWORK Midwest Engines 700 Enterprise Rd Aurora, IL (800) Central Power Systems 3700 Paragon Dr Columbus, OH (800) Atlantic Power 20 Empire Stat Rd Castleton, NY (800) Preferred Power Inc 6509-A Northpark Blvd Charlotte, NC (800) Central Power Systems 3700 Paragon Dr Columbus, OH (800) Magneto Power LLC 1000 W. Donges Bay Rd Suite 100 Mequon, WI (800) Sedco, Inc 225 Henry D. Robinson Blvd Pendergrass, GA (800) Power Source Canada, LTD 2815 Bristol Circle, Unit 1 Oakville, ON L6H 6X5 (905)

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27 Hardware Identification & Torque Specifications Torque Specification Chart FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%) Property Class 5.6 Class Class 8.8 Class 10.9 Class 12.9 Size Of in/lbs in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. M M M M M M M M M M M M M M M M M M M The guides and ruler furnished below are designed to help you select the appropriate hardware Inside Diameter (in) Nut, 1/2-16 1/4 1/2 3/ /4 1/2 3/ Thread Diameter (mm) Body Diameter 2 Screw, 1/2-16 x 2 1/4 1/2 3/ Body Diameter Nut, M8 Screw, M x 25 Thread Diameter (mm) Threads per inch Body Length Distance between threads (mm) Threads per inch /4 1/2 3/4 Body Length (mm) Body Length (in) 4 Torque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) Hardware Grade No Marks SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm / / / / / / / / / / / / / / / / / / , ,000 1,360.0 NOTES 1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews. 2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques. b. for flange whizlock nuts and screws - use 135% of grade 5 torques. 3. Unless otherwise noted on assembly drawings, all torque values must meet this specification. Common Hardware Types Hex Head Capscrew Washer Standard Hardware Sizing When a washer or nut is identified as 1/2 (M8), this is the Nominal size, meaning the inside diameter is 1/2 inch (8mm metric thread diameter); if a second number is present it represents the threads per inch (distance between threads). Carriage Bolt Wrench & Fastener Size Guide Lockwasher Hex Nut When bolt or capscrew is identified as 1/2-16 x 2 (M x 50 ), this means the Nominal size, or body diameter is 1/2 inch (8mm metric thread diameter), the second number,16, represents the threads per inch, (1.25 thread diameter). The final number is the body length of the bolt or screw, 2 inches (50mm). 1/4 Bolt or Nut Wrench 7/16 M6 Bolt or Nut Wrench 10mm 5/16 Bolt or Nut Wrench 1/2 M8 Bolt or Nut Wrench 13mm 3/8 Bolt or Nut Wrench 9/16 M10 Bolt or Nut Wrench 17mm 7/16 Bolt or Nut Wrench (Bolt) 5/8 Wrench (Nut) 11/16 M12 Bolt or Nut Wrench 19mm 1/2 Bolt or Nut Wrench 3/4 M14 Bolt or Nut Wrench 22 mm

28 IT IS THE POLICY OF BRIGGS & STRATTON CORP. TO IMPROVE ITS PRODUCTS WHENEVER IT IS POSSIBLE AND PRACTICAL TO DO SO. WE RESERVE THE RIGHT TO MAKE CHANGES OR ADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY OBLIGATION TO MAKE SUCH CHANGES ON PRODUCTS. BRUTE is a trademark of Briggs & Stratton Yard Power Products. Copyright 2008 Briggs & Stratton Power Products Group. All rights reserved. No part of this page can be reproduced or transmitted in any form by any means without the express written permission of Briggs & Stratton Power Products Group. Briggs & Stratton Yard Power Products Group 3515 N. 124 Street / PO Box 702 Wauwatosa, WI USA Copyright 2010 by Briggs & Stratton Corporation