WESTERN-CULLEN-HAYES, INC. 120 VOLT ELDO ELECTRIC LOCK DERAIL OPERATOR INSTALLATION INSTRUCTIONS
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1 WESTERN-CULLEN-HAYES, INC. 0 VOLT ELDO ELECTRIC LOCK DERAIL OPERATOR INSTALLATION INSTRUCTIONS THIS MANUAL COVERS THE INSTALLATION OF: PART NUMBER ELDO FOR FAR RAIL APPLICATON AND PART NUMBER ELDO FOR NEAR RAIL APPLICATION REVISED 9/88
2 A. Check t be sure that the materials received are correct for you r apllication:. Eldo For Far Rail Application: a. Part Number , Far Rail Eldo Derail Operator b. Part Number , 7" Offset Connecting rod. Eldo For Near Rail Application a. Part Number , Near Rail Eldo Derail Operator b. Part Number , 55" Offset Connecting Rod 3. Derail: Be sure that the derail to be operated is Hayes sliding derail of the HB series. This series includes the HB, HPB, HBX and the HBPX 4. Common components required to complete the derail station: a. Part Number , Derail position target mount with colored day targets. Colors as required b. Part Number , 96" Far Rail offset connecting rod or Part Number , 84" Near Rail offset connecting rod c. Part Number (X), aluminum switch lamp with colored lens and day targets. 83-5, 0V-8W lamp bulb. colors as required. d. Part Number 8-6, terminal housing with 3' of " sealtite for connecting to the eldo unit and cable grip for the switch lamp cable. B. Pre Instalation Check: e. A Western-Cullen-Hayes, 50 series, eldo family control system enclosure. Consult Western-Cullen-Hayes control engineering department for system controls taylored to your application.. Make certain that the ties are in sound condition and of the proper 3'-6" lenght and ballast has been cleared from the connecting rod area between the ties.. If using other than a Western-Cullen-Hayes eldo family control system enclosure, make certain that a fused safety disconnect for the power service to the eldo operator has been provided. 3. Make certain that the terminal housing is properly installed so that only the terminal box itself is above ground, and that the conductors that have been run to the terminal housing from the control enclosure re: a. For 5 VAC solenoid power and readback circuits: #4 thhn/thwn min. runs of 0 to 500 feet. # thhn/thwn min, runs of 500 to 000 feet. #0 thhn/thwn min. for runs of 000 to 000 feet.
3 C. Derail Installation: b. For low voltage interlock and readback circuits: #0 thhn/thwn min. for runs of 0 to 500 feet. # 8 thhn/thwn min. for runs fo 500 to 000 feet. # 6 thhn/thwn min. for runs of 000 to 000 feet. The derail must be properly installed for safe operation. Please refer to the Hayes, sliding derail installation instructions included in this booklet. Also refer to Western- Cullen-Hayes derail installation, inspection and mintenance booklet included seperatly. The following points are especially important:. Measure the vertical distance from the top of the rail to the mounting tie on which the derail is secured. Be sure to include the thicknes of the tie plate in this measuremen. This distance must be in even inches and match the derail size as stamped on the derail nameplate. If the rail height is not the same as the size number of the derail, adjustment for height may be made by placing steel plates under the derail, or by adzing the mounting tie deirectly under the derail only. The limit of this adjustment should be no more than / inch in either direction. Example: a. If using a size 6 derail on a rail and tie plate that measures a total of 5-/", the mounting tie would need to be adzed to a total of /". This would lower the derail to achieve the proper height. This adjustment could also be made by installing /" steel plate between the rail, or tie plate if installed, and the mounting ties. This would raise the derail to achieve the proper height. b. If using a size 6 derail on a rail and tie plate that measures a total of 6-/ ", a /" steel plate wuld need to be installed between the bottom of the two derail mounting flanges and the surface ties to which the derail wil be mounted to. This would raise the derail to achieve the proper height. Failure to observe this fundamental requirement will result in the inability of the derail block to seal properly. This condition can result in a non-derailment or may cause damage to the derail operator during a derailment.. Be certain that the derail is secured to the mounting surface. Install a lag screw, spike or bolt in each mounting hole. 5/6" x 4" lag bolts are prefered. 3. Be certain that the derail box fits snugly against the web of the derail. If height installation instructions have been carefully followed, and the derail is snug against the rail, the derailing surface will cover the 3" ball of the rail and will overhang by approximately /".
4 D. Eldo Installation: 4. If connecting to an existing derail, be certain that the above requirements are true and that the derail is in good operating condition. Refering to typical installation drawing #DSL-00 for near rail application or drawing #DSL-00 for rail application:. Place the derail in the off rail position without any connecting rods attatched.. Set the derail and target mount connecting rods between this ties in the approximate positions. Set clevis ends on the derail rod to the center of their travel. 3. Set the eldo unit in position. 4. Place the eldo in the off-rail position. The ram will be retracted if using a near rail configuration. The ram will be extended if using a far rail configuration. 5. Connect derail connecting rod to the eldo and the derail and install the clevis pins. Do not install the cotter pins at this time. 6. Align the eldo operator to it's final position being sure it is aligned 90 degrees to the rail and at the proper distance from the rail. Adjust clevis ends if necessary to achieve this dimension. 7. Secure the eldo operator to the tie using 4 lag screws. 8. Operate the eldo operator to the on-rail position. If necessary, adjust the clevis ends to enable the derailing surface of the derail to properly seat atop the ball of the rail as described in section C After all adjustments are complete, install the cotter pins in the clevis pins and spread, and tighten the jam nuts against the cleves. 0. Connect the target mount connecting rod to the derail and install washer and cotter pin.. With the derail in the on rail position, position the target mount so the target and/or switch lamp restrictive movement colors are displayed parallel to the track, while the thru colors are directed to the field at right angels to the track. Adjust the eye bolt in the target mount until the end of the connecting rod fits easily into it, when it is at the far end of its travel. Check final positioning and secure the target mount to the tie using 3 lag screws or spikes. Operate derail and be sure that the targets rotate to their proper position, and that the connecting rod does not bind in the eye bolt or rub against the eld derail operator housing.
5 E. Wiring:. Refill the space between the ties with ballast up to apx. " below the connecting rods. 3. Lubricate the derail slide and operate the eldo station to check for proper final operation. When using Western-Cullen-Hayes eldo family system control, he sequence of operation and the field wiring and innerconnect diagrams will be included on the control system enclosure diagrams. Internal wiring for eldo # , for far rail application, is shown on drawing # , rev.c. internal wiring for eldo # , for near rail application, is shown on drawing # , rev. B. these drawings are included in this manual, and also shown typical field wiring when using W-C-H # , basic remote operators station.. Run conductor #4 so cable from the terminal housing to the switch lamp> (Cable supplied by others) Final Eldo Derail Station Check List. Derail fits snug against the web of th rail, derailing shoesits flat atop the ball of the rail and overhangs apx. /".. Derial is lubricated and operates freely Connecting rods are parallel to the ties, cotter pins are spread and clevis lock-nuts are tightened. Derail, eldo nad target mount are secured to the ties using all mounting holes provided. 5. All wire terminations are tight at the terminal housing and eldo terminal strips. 6. All wires are run and secured away from any moving parts inside of the eldo. 7. All conduit connectors are properly sealed where entering the terminal housing and eldo. 8. All covers are closed and securelly fastened. Padlocks installed to secure eldo cover and latch if reuired.
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9 ITEM PART NUMBER ElLDO, 5V AC, FAR RAIL DESCRIPTION PIECES PIPE PLUG PLASTIC RND HD TAMPER PROOF MACH SCREW HOSE CLAMP PROTECTOR BOOT AMP FUSE COVER PIN WEATHERSTRIP IN CHASSIS ASSEMBLY MICRO SWITCH ASSY HANDLE MACHINING CAM CASE ASSEMBLY TUBE ASSEMBLY SHEFT ASSEMBLY CAM FOLLOWER HANDLE TUBE ASSY V, NR ELDO LOCK ASSY CASE COVER ASSY W/LATCH MOUNTING BLOCK SPRING WINDOW ELECTRICAL CONNECTION DIAGRAM VENTILATOR ASSEMBLY BISON GREASE.0 OZ NAME PLATE 7 WW-00-AZ /6 X 3/8 LG STL ROLL PIN 8 MC GREASE FIT STRAIGHT /8 NPT 8 AA-0-AA X -/4 RHMS 4 30 RR-00-AF-3 # 6 LOCK WASHER 3 AS-0-AF # 6 X /4 DRIVE SCREW 3 DD-48-DD X /4 HEX S.CUP PT. S. SCR 33 A A--EE /4-0 X 7/8 LG H.H.M.S. 34 AA--EE-EE-3-05 /4-0 X -/4 LG H.H.C. S 35 JJ--EE-3 /4-0 HEX NUT 3 36 AA--GG /6-8 X / H.H. MACH SCR STL 37 AA--GG /6-8 X 5/8 HEX HD SCREW 38 CC-33-HH /6-4 X 3/4 PT HD BOLT STL 0 39 WW-00-AK-3-0 5/6 X ROLL PIN STL 40 RR-00-AK-3 5/6SPLIT LOCKWASHER 4 AT-00-AK-3 5/6 PUSHNUT 4 PP-00-AM-3 3/8" PLAIN STEEL WASHER 4 43 AA--JJ /8-6 X / H.H.M.S. ZINC PL 4 44 DD-38-JJ /8-6 X 5/8 S.H.F.P. ST SC ZP 45 MC CARPLUG PIPE PLUG 4X PLASTIC S,C.B.B. LAMP 0V-0W 47 MC SILASTIC COMPOUND RTV-0.0 OZ 48 A A-0-AA X RD, HD.M.S BLOCK 5 SS-00-AF-3 # 6 INT TOOTH LOCKWASHER STEEL 4 5 JJ--AM HEX NUT 8
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11 CHESSIS ASSEMBLY ITEM PART NUMBER DESCRIPTION PIECES TERMINAL BLOCK END BLOCK MOUNTING FRAME VOLT FUSE BLK SINGLE POLE RETAINING CLIP CHASSIS JUMPER MICRO SWITCH ASSY VINYL INSULATION RING TERMINAL INSULATOR 585-N-7 TERMINAL TERMINAL CABLE TIE SOCKET 6 AA-0-BG X 7/6 RD HD MACH SCREW 7 AA-0-AA X RD.HD.M.S 8 SS-00-AF-3 #6 INT TOOTH LOCKWASHER STEEL 9 AA-0-BB X 5/6 RD.HD. M.S 0 PP-00-AG-3 #8 PLAIN STEEL WASHER AA-0-DD X 3/8 RD MACH SCR STL #4 MACHINE TOOL WIRE - YELLOW ELECTRICAL CONNECTION DIAGRAM #4 MACHINE TOOL WIRE - BLACK
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13 FR ELDO LOCK ASSY ITEM PART NUMBER DESCRIPTION PIECES LUBRICATING OIL CAP SCREW LOCKING BRACKET BASE FOR ELECTRIC LOCK SOLENOID LINK PIN PIN PIN SPACER SPRING SPRING BISON GREASE 4 VV-00-AZ /6 X / STL COTTER PIN 5 AA-0-BB X 5/6 RD.HD.M.S 6 PP-00-AG-3 #8 PLAIN STEEL WASHER 7 RR-00-AG-3 #8 SPLIT LOCKWASHER 8 AA-0-DD #0-3 X 5/6 RD HD MACH SCR 9 PP-00-AH-3 #0 PL STEEL WASHER 0 RR-00-AH-3 #0 SPLIT LOCKWASHER KK--EE-3 /4-0 HEX JAM NUT STL
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15 ElLDO, 5V AC, NEAR RAIL ITEM PART NUMBER DESCRIPTION PIECES PIPE PLUG PLASTIC RND HD TAMPER PROOF MACH SCREW HOSE CLAMP PROTECTOR BOOT AMP FUSE COVER PIN WEATHERSTRIP IN CHASSIS ASSEMBLY MICRO SWITCH ASSY HANDLE MACHINING CAM CASE ASSEMBLY TUBE ASSEMBLY SHEFT ASSEMBLY CAM FOLLOWER HANDLE TUBE ASSY V, NR ELDO LOCK ASSY CASE COVER ASSY W/LATCH MOUNTING BLOCK SPRING WINDOW ELECTRICAL CONNECTION DIAGRAM VENTILATOR ASSEMBLY BISON GREASE.0 OZ NAME PLATE
16 ElLDO, 5V AC, NEAR RAIL (CONTINUED) ITEM PART NUMBER DESCRIPTION PIECES 7 WW-00-AZ /6 X 3/8 LG STL ROLL PIN 8 MC GREASE FIT STRAIGHT /8 NPT 8 AA-0-AA X -/4 RHMS 4 30 RR-00-AF-3 #6 LOCK WASHER 3 AS-0-AF #6 X /4 DRIVE SCREW 3 DD-48-DD X /4 HEX S.CUP PT. S. SCR 33 AA--EE /4-0 X 7/8 LG H.H.M.S. 34 AA--EE-EE-3-05 /4-0 X -/4 LG H.H.C.S 35 JJ--EE-3 /4-0 HEX NUT 3 36 AA--GG /6-8 X / H.H. MACH SCR STL 37 AA--GG /6-8 X 5/8 HEX HD SCREW 38 CC-33-HH /6-4 X 3/4 PT HD BOLT STL 0 39 WW-00-AK-3-0 5/6 X ROLL PIN STL 40 RR-00-AK-3 5/6SPLIT LOCKWASHER 4 AT-00-AK-3 5/6 PUSHNUT 4 PP-00-AM-3 3/8" PLAIN STEEL WASHER 4 43 AA--JJ /8-6 X / H.H.M.S. ZINC PL 4 44 DD-38-JJ /8-6 X 5/8 S.H.F.P. ST SC ZP 45 MC CARPLUG PIPE PLUG 4X PLASTIC S,C.B.B. LAMP 0V-0W 47 MC SILASTIC COMPOUND RTV-0.0 OZ 48 AA-0-AA X RD, HD.M.S BLOCK 5 SS-00-AF-3 #6 INT TOOTH LOCKWASHER STEEL 4 5 JJ--AM HEX NUT 8
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