Control Head Parts Diagram

Transcription

1 ULTREX - 80/112 LBS THRUST - 24/36 VOLT - 45 /52 /60 SHAFT The parts diagram and parts list provides Minn Kota WEEE compliance disassembly instructions. For more information about where you should dispose of your waste equipment for recycling and recovery and/or your European Union member state requirements, please contact your dealer or distributor from which your product was purchased. Tools required, but not limited to: flat head screwdriver, Phillips screwdriver, socket set, pliers, wire cutters. ULTREX CONTROL HEAD Control Head Parts Diagram KK GG LL JJ minnkotamotors.com

2 Control Head Parts List Assembly Part # Description Quantity GG t I-PILOT CONTROLLET 1.6 TRV, UTX *I-PILOT* *COMPLETE ASSEMBLY* 1 JJ t I-LINK CONTROLLER 3.0 TRV, ULTX *I-PILOT LINK* *COMPLETE ASSEMBLY* 1 KK t COVER KIT, IPLT 1.6 TRV, ULTREX *I-PILOT* *COVER & DECALS ONLY* 1 LL t COVER KIT, IPLT 3.0 TRV, ULTREX *I-PILOT LINK* *COVER & DECALS ONLY* 1 p SEAL, BUNG LOWER 1 p SEAL, BUNG UPPER FUSE HOLDER ASSEMBLY WIRE INSULATOR-LGE 1-3/4, BLUE CONTROL BOX, ULTREX, T SCREW-#8-18 X 5/8 THD* SS SCREW-#10-24 x 1-7/8 PPH SS INSERT-PLUG KNOB SOFT GRIP 4LOBE DEPTH COLLAR 1.3 X WASHER-FLAT,.3.75 NYLON SCREW #6 X 3/8 PLASTITE NUT-HEX #10-24 UNC-2B NYL SS CLAMP CABLE 3-16 IN CLAMP CAMBLE 1/4 IN *MDI* t REMOTE ASSY, IPILOT t REMOTE ASSY, IPILOT LINK *LINK ONLY* LANYARD, W/ CARABEENER, IP REMOTE t ADAPTER, USB DC POWER *LINK ONLY* t CABLE, USB REMOTE CHARGER *LINK ONLY* t CABLE, ETHERNET, 30' * LINK ONLY* SHRINK TUBE-1/4 OD X 1-3/ DECAL, DOMED IPILOT FW DECAL, DOMED IPILOT LINK FW DECAL, PUSH BTN TOP, UTX 80# FW DECAL, PUSH BTN TOP, UTX 112# FW 1 44 CVR, CTRL BX IP, UTX *SEE KK OR LL* HEADING SENSOR ASSEMBLY CABLE-EXTENSION, PD/AP 110" *US2* CABLE, ADP-INT MDI 14 M12-120" *MDI* 1 minnkotamotors.com 57

3 p MANUAL DISCLAIMER DOWNLOAD INFO 1 p QUICK REF, INSTALL GUIDE ULTREX 1 p MANUAL, ULTREX 1 p MANUAL ipilot p GUIDE, QUICK REF ipilot p MANUAL ipilot LINK p GUIDE, QUICK REFERENCE LINK minnkotamotors.com

4 ULTREX 24 VOLT 4 MOTOR 24 Volt 4 Motor Parts Diagram Q AA Y TT 96 UU S T U CC DD B HH MM minnkotamotors.com 59

5 24 Volt 4 Motor Parts List Assembly Part # Description Quantity Q CTR HSG ASY, CB 80#, FW 60" TUBE *CENTER SECTION & TUBE* *CUT TO LENGTH* *NOT FOR M SKU* 1 S #/45" 24V MOTOR US2 *MOTOR & TUBE* 1 T #/52" 24V MOTOR US2 *MOTOR & TUBE* 1 U MTR/TUBE ASSY 80# 60" UTX/US2 *MOTOR & TUBE* 1 TT MTR/TUBE ASM 80# 52" UTX/US2-M *MOTOR & TUBE* *M SKU* 1 UU MTR/TUBE ASM 80# 60" UTX/US2-M *MOTOR & TUBE* *M SKU* 1 Y # THRUST SEAL KIT 1 AA # THRUST PROP KIT 1 CC PLN END HSG/TRANSDUCER ASY " *80#* *NOT FOR M SKU* 1 DD PLN END HSG/TRANSDUCER ASY "/60" *80#* *NOT FOR M SKU* 1 B MTR/TUBE ASM 80# 60" UTX/MDI BT *60"* *MDI* 1 HH MTR/TUBE ASM 80# 52" UTX/MDI BT *52"* *MDI* 1 MM MTR/TUBE ASM 80# 45" UTX/MDI BT *45"* *MDI* WASHER-PROP (LARGE) 1 62 BEAD-FERRITE NUT-PROP,NYLOC,LG,MX101 3/8 SS PIN-DRIVE 1" X 3/16" S/S PROP-WW2 (4") W/ADP.RING (SUB) *80#* SEAL *80 LB* PAPER TUBE, SEAL BRUSH END HSG, 80# BEARING, FLANGE THRU BOLT WASHER, NYLATRON WASHER-STEEL THRUST SPACER, BRUSHPLATE BRUSH PLATE ASSY, 4" SPRING-TORSION *80LB* BRUSH 4" SCREW-BRUSH PLATE SCREW-5/16-18 X 5/8 SHCS SS O-RING, THRU BOLTS O-RING, END HOUSINGS ARMATURE ASSY *80#* *24V* 1 60 minnkotamotors.com

6 BEARING - BALL SPACER, THRUST *80LB* WASHER, SPRING BELLEVILLE PLN END HSG-PNTD-4" US2.5 CB *SEE CC OR DD* PLAIN END HOUSING PAINTED 4.0 MDI *SEE B, HH OR MM* CABLE CLAMP, STEEL *US2* CABLE CLAMP *MDI* SCREW-#6 X 3/ CTR HSG ASY 4.0" FW MGNTZ(SUB) *SEE Q* *NA FOR MDI AND M SKU* 1 TUBE-COMP, BLK, 45", W 1/4" WALL 80# *SEE Q* *NA FOR MDI AND M SKU* TUBE-CMP, BLK 60" 1/4" WALL 80# *SEE Q* *NA FOR MDI AND M SKU* 1 TUBE-CMP, BLK 54" 1/4" WALL 80# *M SKU* *NA FOR MDI AND M SKU* 1 TUBE-CMP, BLK 60" 1/4" WALL 80# *M SKU* *NA FOR MDI AND M SKU* SCREW X 5/8 SHCS SS GUARD TRANSDUCER, PNT 4.0 DI CLIP, RETAINING SHORT MOTOR WIRE, RED, 80#, 45" MOTOR WIRE, RED, 80#, 52" MOTOR WIRE, RED, 80#, 60" MOTOR WIRE, BLACK, 80#, 45" MOTOR WIRE, BLACK, 80#, 52" MOTOR WIRE, BLACK, 80#, 60" BONDING WIRE, BROWN, US2.0, 45" BONDING WIRE, BROWN, US2.0, 60" RETAINING RING 1 minnkotamotors.com 61

7 ULTREX 36 VOLT 4.5 MOTOR 36 Volt 4.5 Motor Parts Diagram R BB Z V W 190 X XX YY EE 164 FF ZZ NN QQ RR 62 minnkotamotors.com

8 36 Volt 4.5 Motor Parts List Assembly Part # Description Quantity R CTR HSG ASY, CB 112#, FW, 60" TUBE *CENTER SECTION & TUBE* *CUT TO LENGTH* 1 V MTR/TUBE ASSY 112# 45" UTX/US2 *MOTOR & TUBE* 1 W MTR/TUBE ASY 112# 52" TRRV/US2 *MOTOR & TUBE* 1 X MTR/TUBE ASY 112# 60" UTX/US2 *MOTOR & TUBE* 1 Z # THRUST SEAL KIT 1 BB # THRUST PROP KIT 1 EE PLN END HSG/TRANSDUCER ASY " *112#* *US2* 1 FF PLN END HSG/TRANSDUCER ASY "/60" *112#* *US2* 1 NN MTR/TUBE ASM 112# 60" UTX/MDI BT *MDI* *60"* 1 QQ MTR/TUBE ASM 112# 52" UTX/MDI BT *MDI* *52"* 1 RR MTR/TUBE ASM 112# 45" UTX/MDI BT *MDI* *45"* 1 XX PLN END HSG/TRANSDUCER ASY " *112#* *45"* *MDI* 1 YY PLN END HSG/TRANSDUCER ASY " *112#* *52"* *MDI* 1 ZZ PLN END HSG/TRANSDUCER ASY " *112#* *60"* *MDI* WASHER-PROP (LARGE) NUT-PROP,NYLOC,LG,MX101 3/8 SS PIN-DRIVE 1" X 3/16" S/S PROP-WW2(4.5)W/ADP.RING *112#* SEAL *112 LB* PAPER TUBE, SEAL BEARING, FLANGE WASHER, NYLATRON WASHER-STEEL THRUST BRUSH, O-RING, THRU BOLTS CABLE CLAMP, STEEL *US2* CABLE CLAMP *MDI* SCREW-#6 X 3/ THRU BOLT BEAD-FERRITE BRUSH PLATE ASSY, 4.5" SCREW-BRUSH PLATE, SPRING-TORSION SCREW X 5/8 SHCS SS 2 minnkotamotors.com 63

9 180 TUBE-COMP, BLK, 45", W 1/4" WALL 112# *SEE R* 1 TUBE-CMP, BLK 60" 1/4" WALL 112# *SEE R* PLAIN END HOUSING, PNT 4.5 DI *SEE XX,YY AND ZZ* GUARD TRANSDUCER, PNT 4.5 DI O-RING, 103 MM X 3 MM O-RING, 98MM X 2MM CTR HSG ASY 4.5" MAG FW CB TER *SEE R* ARMATURE ASSY *112#* *36V* BEARING - BALL WASHER, SPRING BELLEVILLE WASHER, SHIM PLN END HSG 4.5" US2.5 PNT FW *SEE EE OR FF* CLIP, RETAINING LONG *112LB* MOTOR WIRE, RED, 112#, 60" LEADWIRE RED 10AWG 60 1/2" G *112# 45"* MOTOR WIRE, RED, 112#, 52" MOTOR WIRE, BLACK, 112#, 45" MOTOR WIRE, BLACK, 112#, 52" MOTOR WIRE, BLACK, 112#, 60" BONDING WIRE, BROWN, US2.0, 45", 52" BONDING WIRE, BROWN, US2.0, 60" BRUSH END HSG, 112# RETAINING RING 1 64 minnkotamotors.com

10 ULTREX STEERING MODULE Steering Module Parts Diagram C J minnkotamotors.com 65

11 Steering Module Parts List Assembly Part # Description Quantity C BRACKET STABLZR ARM ASY 1 J STEERING MODULE ASSEMBLY FW SEAL *SEE J* HOUSING, UPPER, PAINTED *SEE J* BUSHING *SEE J* SCREW-M4 X 8MM, FHP, SS *SEE J* GEAR-MOTOR *SEE J* PLATE, MOTOR *SEE J* BUSHING, DAMPENING *SEE J* NUT-PUSH, 1/4" ZP *SEE J* RETAINING RING, 1 3/4" SHAFT *SEE J* GEAR-CLUSTER, 35-48T *SEE J* MOTOR-DRIVE *SEE J* PIN-SPRING, 1/4 X 3/4, ZP *SEE J* TUBE-STEER, MACHINED *SEE J* BEARING *SEE J* HOUSING, LOWER, PAINTED *SEE J* SCREW-5/16-18 X 1" SHCS ZP *SEE J* BUSHING *SEE J* GEAR, CABLE *SEE J* CABLE CLAMP, 3/16", NYLON *SEE J* BEAD-FERRITE *SEE J* WIRE HARNESS, MOTOR,SHORT *SEE J* SCREW-#6-20 X 3/8 THD*(SS) *SEE J* SEAL, QUAD RING, 3/4" *SEE J* BUMPER STABILIZER STABILIZER ROD NYLON HEX NUT 3/4-10 UNC BRACKET VINYL CAP NUT 5/16-18 NYLOCS SS BOLT 5/16-18 X 1" SS /16 "ID X.457 OD HIGH COLLAR LOCK WASHER 2 66 minnkotamotors.com

12 ULTREX FOOT PEDAL Foot Pedal Parts Diagram K L W W V V M P N SS minnkotamotors.com 67

13 Foot Pedal Parts List Assembly Part # Description Quantity K V FOOT PEDAL ASSEMBLY 1 L V FOOT PEDAL ASSEMBLY 1 WW M 24V FOOT PEDAL ASSEMBLY *M SKU* 1 M FT PED CABLE, WIRE HARNESS, ASM 1 VV FT PED CABLE, WIRE HARNESS, ASM *M SKU* 1 N CONTROL BOARD KIT, 36V ULTREX 1 P CONTROL BOARD KIT, 24V ULTREX 1 SS ULTREX FOOT PEDAL PLATE ASM PUSH BTTN/MAGNET ASSY BEAD-FERRITE *M SKU* SPRING-LOWER PEDAL S/S SHRINK TUBE-1/4OD X 1-3/4 *M SKU* CLIP, REED SENSOR CONNECTOR BUTT *M SKU* E-RING TRU-ARC# FOOT PEDAL W/MAGNET CONTROL BOARD,SENSOR BOARD ACTUATOR-SENSOR, DIA..375 MAX CARRIER, ACTUATOR BACKER, CARRIER PULLEY, CABLE DRUM SCREW-1/4-20 X 1/2 SET, 316 SS BUTTON-SL, FOOT PEDAL BUTTON-AP, FOOT PEDAL BUTTON-PROP, FOOT PEDAL SPRING, BUTTON, FOOT PEDAL DECAL, INDICATOR LIGHTS SCREW-#4-24 X 1/4 PHCR SS TY B PIN-PIVOT A/T FT PDL SWITCH-POWER, ON/OFF TENSION SCREW PLATE FTPEDAL PULLEY (FOOT PEDAL) ARM-SENSOR, PROP W/MAGNET COVER-PULLEY (STAMPING) PLATE-BOTTOM 1 68 minnkotamotors.com

14 CONTROL BRD, 36V, ULTREX CONTROL BRD, 24V, ULTREX BUMPER PAD, FOOT PEDAL (N156) RIVET-POP,3/16 X 3/4 ALUM.SHNK SCREW-#10-32 X 1/2" ZP MACHINE ARM-SENSOR, AP W/MAGNET ARM-SENSOR, SL W/MAGNET BASE W/PIN, FOOT PEDAL INSULATING PAD(2.3 X 3.2) BRACKET-CONDUIT ADJUSTMEN [B KEEPER-NYLOCK SCREW-1/4-20 X 2" PPH SS/REI BOOT-FOOT PEDAL BASE [B COVER, COIL CORD BRACKET, CABLE ANCHOR SCREW-#8-18 X 3/8" THRD.CUT SS SCREW-#10-24 X.50 CRPH SS COVER, WRAP DRUM SCREW-#6-32 X.625 PPH SS COVER, MOTOR CONNECTION COIL CORD ASSEMBLY KNOB-SPEED CONTROL LOWER-ROCKER, FOOT PEDAL CABLE ASSY-RIGHT (5') CABLE ASSY-LEFT (5') WIRE HARNESS, MOTOR, LONG CABLE JACKET (5') AT MODEL SCREW-#6-19 X.75 PPH HI-LO SCREW-#8-18 X 5/8 THD* (SS WASHER-MAXXUM FT PDL 18/8 SS SCREW-#6-20 X 3/8 THD*(SS) 4 p CABLE CLAMP, 3/16", NYLON 2 p SCREW-#8-18 X 1/2 (SS)* 2 p LOOM-WIRE, 1/4 X 4" TIE WRAP-5.5" BLACK [DO LEAD WIRE, FOOT PEDAL WASHER, FLAT 7/ TIE WRAP, PANEL MOUNT 1 minnkotamotors.com 69

15 ULTREX MOUNT Mount Parts Diagram E F G H A AAA 514 BBB 520 PP D PP minnkotamotors.com

16 Mount Parts List Assembly Part # Description Quantity E MOUNT ASM ULTREX FW 112# 45" 1 F MOUNT ASM ULTREX FW 80# 45" 1 G MOUNT ASM ULTREX FW 80# 52/60" 1 H MOUNT ASM ULTREX FW 112# 52/60" 1 D BAG ASSY, FORTREX MOUNT HDW 1 A INSTALLATION HARDWARE BAG ASSEMBLY 1 PP RAIL COVER KIT, MOTOR REST 1 AAA LATCH STRAP, ASSY LONG MNT 80/112# 52/60" 1 BBB LATCH STRAP, ASSY SHORT MNT 80/112# 45" ROPE GUIDE ASSEMBLY SPRING-TORSION, SS 112# 45" LATCH, SAFETY (SUB) PIN-SPRING, 3/32" WASHER -7/16 NYLON PIN 7/16" X 4.80" SS BUSHING, UPPER PIN SCREW-1/4-20X 1/2 SS BHCS LINK, BOWGUARD MOUNT, RIGHT END LINK ASM, RIGHT *112# 52"/60" ONLY* PIN 7/16" X 5.15" SS PIN, BOW GUARD, LOWER *112# 52"/60" ONLY* ASSY,INNER ARM,LONG,FW 80/112# 52/60" ASSY,INNER ARM,SHORT,FW 80/112# 45" SCREW-1/4-20 X.500" PFH SPACER, GAS SPRING, FORTREX PIN, UPPER SHOCK GAS SPRING (CYLINDER) (SUB) GAS SPRING (CYLINDER) 80# 45" 52/60" GAS SPRING (CYLINDER) 112# 45" PIN-KNURLED 5/16"X2 1/4"SS LATCH BAR LATCH BAR *112LB 52"/60"* SCREW-#8-18 X 3/8" THRD.CUT SS WASHER-#8, NYLON BRACKET-LATCH/STRAP,ROPE PULL 1 minnkotamotors.com 71

17 460 LATCH STRAP, LONG MNT SS 80/112# 52/60" 2 LATCH STRAP, SHORT MNT SS 80/112# 45" SIDEPLATE, LEFT, LONG, FW *52"/60"* SIDEPLATE, LEFT, SHORT, FW *45"* PLUG-SPACER,BASE EXTRUSION SCREW-1/4-20 X 7/8 PPH S/S RAMP-MOTOR FW PULL GRIP,SOFT, TOP BASE EXTRUSION-SHORT, MACH. 80/ 112# 45" BASE EXTRUSION-LONG, MACH. 80/112# 52/60" SIDEPLATE, RIGHT, LONG, FW *52"/60"* SIDEPLATE, RIGHT, SHORT, FW *45"* SPACER, MOTOR REST SCREW-1/4-20 X 1/2" MCH SS BRACKET, LATCH RIVET,SHLDR 5/16"X.159"SS BEARING,NYLINER 5/16" (5L1-FF) BUSHING-REAR PIVOT PIN 3/8" X 3 3/4" SS BRACKET-REAR PIVOT FW BEARING-I GLIDE 3/8 SHAFT E-RING 3/8 DIA. SHAFT* YOKE, FORTREX SCREW-1/4-20X1.00 FHS RIE TORX SCREW-SET 6/32 X.25" SS BEARING,NYLINER 7/16" (7L7-F) PIN-PIVOT, 7/16" X 3 1/8" SS SPRING-EXTENSION SS ARM-OUTER,SHORT,FW 80/112# 45" ARM-OUTER,LONG,FW 80/112# 52/60" E-RING 3/8 DIA. SHAFT* 2 p BAG-ZPLCK (4X6) 4ML CLEAR 1 p HANG TAG, WARNING, FORTREX /4-20 X 2.5" SS PPH SCREW /4-20 SS NYLOCK NUT /4 FLAT 18-8 SS WASHER RAIL, MACH, MOTOR REST SCREW - 1/4-20 X 1/2" T-L ZP STRAP, HOLD DOWN 1 72 minnkotamotors.com

18 PULL GRIP, SOFT, BOTTOM CABLE, PULL HANDLE, SS SPACER, INNER ARM PULL CABLE CLAMP & SCREW KIT WASHER-LOCK, 1/4" EXTERNAL SS LINK,BOWGUARD MOUNT,LEFT END LINK ASM, LEFT *112# 52"/60" ONLY* SCREW-5/16-18, SHCS, RIE, STEEL WASHER-5/16, M8 WEDGE LOCK 1 minnkotamotors.com 73