PARTS DIAGRAM & PARTS LIST

Transcription

1 PARTS DIAGRAM & PARTS LIST ULTREX 80/112 LBS THRUST - 24/36 VOLT - 45 /52 /60 SHAFT The parts diagram and parts list provides Minn Kota WEEE compliance disassembly instructions. For more information about where you should dispose of your waste equipment for recycling and recovery and/or your European Union member state requirements, please contact your dealer or distributor from which your product was purchased. Tools required, but not limited to: flat head screwdriver, Phillips screwdriver, socket set, pliers, wire cutters. ULTREX MOTOR Motor Parts Diagram KK GG LL JJ Q CC DD 86 AA EE FF S U T 56 R BB 2016 Johnson Outdoors Marine Electronics, Inc volt volt 4 Y V W X Z minnkotamotors.com 51

2 Motor Parts List Assembly Part # Description Quantity Q CTR HSG ASY, CB 80#, FW 60" TUBE 1 R CTR HSG ASY, CB 112#, FW, 60" TUBE 1 S #/45" 24V MOTOR US2 *MOTOR & TUBE* 1 T #/52" 24V MOTOR US2 *MOTOR & TUBE* 1 U MTR/TUBE ASSY 80# 60" UTX/US2 *MOTOR & TUBE* 1 V MTR/TUBE ASSY 112# 45" UTX/US2 *MOTOR & TUBE* 1 W MTR/TUBE ASY 112# 52" TRRV/US2 *MOTOR & TUBE* 1 X MTR/TUBE ASY 112# 60" UTX/US2 *MOTOR & TUBE* 1 Y # THRUST SEAL KIT 1 Z # THRUST SEAL KIT 1 AA # THRUST PROP KIT 1 BB # THRUST PROP KIT 1 CC PLN END HSG/TRANSDUCER ASY " 1 DD PLN END HSG/TRANSDUCER ASY "/60" 1 EE PLN END HSG/TRANSDUCER ASY " 1 FF PLN END HSG/TRANSDUCER ASY "/60" 1 GG t MOTOR KIT IPLT 1.6 TRV, ULTREX 1 JJ t MOTOR KIT, IPLT 3.0 TRV, ULTREX 1 KK t COVER KIT, IPLT 1.6 TRV, ULTREX 1 LL t COVER KIT, IPLT 3.0 TRV, ULTREX WASHER-PROP (LARGE) NUT-PROP,NYLOC,LG,MX101 3/8 SS PIN-DRIVE 1" X 3/16" S/S PROP-WW2 (4") W/ADP.RING (SUB) PROP-WW2(4.5)W/ADP.RING FUSE HOLDER ASSEMBLY WIRE INSULATOR-LGE 1-3/4, BLUE CONTROL BOX, ULTREX, T SCREW-#8-18 X 5/8 THD* SS SCREW-#10-24 x 1-7/8 PPH SS INSERT-PLUG KNOB-SOFT GRIP,HG/DR,ZNC DEPTH COLLAR 1.3 X WASHER-FLAT,.3.75 NYLON NUT-HEX #10-24 UNC-2B NYL SS 1 52 minnkotamotors.com 2016 Johnson Outdoors Marine Electronics, Inc.

3 SEAL PAPER TUBE, SEAL BRUSH END HSG, 80# BEARING, FLANGE THRU BOLT WASHER, NYLATRON WASHER-STEEL THRUST SPACER, BRUSHPLATE BRUSH PLATE ASSY, 4" SPRING-TORSION BRUSH 4" BRUSH, SCREW-BRUSH PLATE O-RING, THRU BOLTS O-RING, END HOUSINGS ARMATURE ASSY BEARING - BALL SPACER, THRUST WASHER, SPRING BELLEVILLE 2 68 PLN END HSG-PNTD-4" US2.5 CB CABLE CLAMP, STEEL SCREW-#6 X 3/ THRU BOLT BEAD-FERRITE BRUSH PLATE ASSY, 4.5" SCREW-BRUSH PLATE, SPRING-TORSION 2 84 CTR HSG ASY 4.0" FW MGNTZ(SUB) 1 86 TUBE-COMP, BLK, 45", W 1/4" WALL 80# 1 TUBE-CMP, BLK 60" 1/4" WALL 80# 1 88 TUBE-COMP, BLK, 45", W 1/4" WALL 112# 1 TUBE-CMP, BLK 60" 1/4" WALL 112# O-RING, 103 MM X 3 MM O-RING, 98MM X 2MM 1 96 CTR HSG ASY 4.5" MAG FW CB TER ARMATURE ASSY BEARING - BALL Johnson Outdoors Marine Electronics, Inc. minnkotamotors.com 53

4 WASHER, SPRING BELLEVILLE WASHER, SHIM PLN END HSG 4.5" US2.5 PNT FW CLIP, RETAINING SHORT MOTOR WIRE, RED, 80#, 45" MOTOR WIRE, RED, 80#, 52" MOTOR WIRE, RED, 80#, 60" MOTOR WIRE, RED, 112#, 45" MOTOR WIRE, RED, 112#, 52" MOTOR WIRE, RED, 112#, 60" MOTOR WIRE, BLACK, 80#, 45" MOTOR WIRE, BLACK, 80#, 52" MOTOR WIRE, BLACK, 80#, 60" MOTOR WIRE, BLACK, 112#, 45" MOTOR WIRE, BLACK, 112#, 52" MOTOR WIRE, BLACK, 112#, 60" BONDING WIRE, BROWN, US2.0, 45" BONDING WIRE, BROWN, US2.0, 60" t REMOTE ASSY, IPILOT t REMOTE ASSY, IPILOT LINK *LINK ONLY* LANYARD, REMOTE W/ CARABEENER t ADAPTER, USB DC POWER *LINK ONLY* t CABLE, USB REMOTE CHARGER *LINK ONLY* t CABLE, ETHERNET, 30' * LINK ONLY* BRUSH END HSG, 112# SHRINK TUBE-1/4 OD X 1-3/ RETAINING RING DECAL, DOMED IPILOT FW 1 DECAL, DOMED IPILOT LINK FW DECAL - GENERIC, PUSH BTN TOP FW CVR, CTRL BX IP, UTX HEADING SENSOR ASSEMBLY CABLE-EXTENSION, PD/AP 110" 1 54 minnkotamotors.com 2016 Johnson Outdoors Marine Electronics, Inc.

5 ULTREX STEERING MODULE Steering Module Parts Diagram C J Johnson Outdoors Marine Electronics, Inc. minnkotamotors.com 55

6 Steering Module Parts List Assembly Part # Description Quantity J STEERING MODULE ASSEMBLY FW C BRACKET STABLZR ARM ASY (SUB) SEAL HOUSING, UPPER, PAINTED BUSHING SCREW-M4 X 8MM, FHP, SS GEAR-MOTOR PLATE, MOTOR BUSHING, DAMPENING NUT-PUSH, 1/4" ZP RETAINING RING, 1 3/4" SHAFT GEAR-CLUSTER, 35-48T MOTOR-DRIVE PIN-SPRING, 1/4 X 3/4, ZP TUBE-STEER, MACHINED BEARING HOUSING, LOWER, PAINTED SCREW-5/16-18 X 1" SHCS ZP BUSHING GEAR, CABLE CABLE CLAMP, 3/16", NYLON BEAD-FERRITE WIRE HARNESS, MOTOR,SHORT SCREW-#6-20 X 3/8 THD*(SS) SEAL, QUAD RING, 3/4" BUMPER STABILIZER STABILIZER ROD NYLON HEX NUT 3/4-10 UNC BRACKET VINYL CAP NUT 5/16-18 NYLOCS SS BOLT 5/16-18 X 1" SS /16 "ID X.457 OD HIGH COLLAR LOCK WASHER 2 56 minnkotamotors.com 2016 Johnson Outdoors Marine Electronics, Inc.

7 ULTREX FOOT PEDAL Foot Pedal Parts Diagram K L M P N Johnson Outdoors Marine Electronics, Inc. minnkotamotors.com 57

8 Foot Pedal Parts List Assembly Part # Description Quantity K V FOOT PEDAL ASSEMBLY 1 L V FOOT PEDAL ASSEMBLY 1 M FT PED CABLE, WIRE HARNESS, ASM 1 N CONTROL BOARD KIT, 36V ULTREX 1 P CONTROL BOARD KIT, 24V ULTREX PUSH BTTN/MAGNET ASSY (SUB) SPRING-LOWER PEDAL S/S [A CLIP, REED SENSOR E-RING TRU-ARC# [A FOOT PEDAL W/MAGNET CONTROL BOARD,SENSOR BOARD ACTUATOR-SENSOR, DIA..375 MAX CARRIER, ACTUATOR BACKER, CARRIER PULLEY, CABLE DRUM SCREW-1/4-20 X 1/2 SET, 316 SS BUTTON-SL, FOOT PEDAL BUTTON-AP, FOOT PEDAL BUTTON-PROP, FOOT PEDAL SPRING, BUTTON, FOOT PEDAL DECAL, INDICATOR LIGHTS SCREW-#4-24 X 1/4 PHCR SS TY B PIN-PIVOT A/T FT PDL SWITCH-POWER, ON/OFF FOOT PEDAL W/BASE ASM, 24V TENSION SCREW PLATE FTPEDAL PULLEY (FOOT PEDAL) ARM-SENSOR, PROP W/MAGNET COVER-PULLEY (STAMPING) PLATE-BOTTOM CONTROL BRD, 36V, ULTREX CONTROL BRD, 24V, ULTREX BUMPER PAD, FOOT PEDAL (N156) RIVET-POP,3/16 X 3/4 ALUM.SHNK 4 58 minnkotamotors.com 2016 Johnson Outdoors Marine Electronics, Inc.

9 SCREW-#10-32 X 1/2" ZP MACHINE ARM-SENSOR, AP W/MAGNET ARM-SENSOR, SL W/MAGNET BASE W/PIN, FOOT PEDAL INSULATING PAD(2.3 X 3.2) BRACKET-CONDUIT ADJUSTMEN [B KEEPER-NYLOCK SCREW-1/4-20 X 2" PPH SS/REI BOOT-FOOT PEDAL BASE [B COVER, COIL CORD BRACKET, CABLE ANCHOR SCREW-#8-18 X 3/8" THRD.CUT SS SCREW-#10-24 X.50 CRPH SS COVER, WRAP DRUM COVER, MOTOR CONNECTION COIL CORD ASSEMBLY KNOB-SPEED CONTROL LOWER-ROCKER, FOOT PEDAL CABLE ASSY-RIGHT (5') (SUB) CABLE ASSY-LEFT (5') (SUB) WIRE HARNESS, MOTOR, LONG CABLE JACKET (5') AT MODEL SCREW-#6-19 X.75 PPH HI-LO SCREW-#8-18 X 5/8 THD* (SS WASHER-MAXXUM FT PDL 18/8 SS SCREW-#6-20 X 3/8 THD*(SS) 4 p CABLE CLAMP, 3/16", NYLON 2 p SCREW-#8-18 X 1/2 (SS)* 2 p LOOM-WIRE, 1/4 X 4" TIE WRAP-5.5" BLACK [DO LEAD WIRE, FOOT PEDAL WASHER, FLAT 7/ Johnson Outdoors Marine Electronics, Inc. minnkotamotors.com 59

10 ULTREX MOUNT Mount Parts Diagram E F G H D A minnkotamotors.com 2016 Johnson Outdoors Marine Electronics, Inc.

11 Mount Parts List Assembly Part # Description Quantity E MOUNT ASM ULTREX FW 112# 45" 1 F MOUNT ASM ULTREX FW 80# 45" 1 G MOUNT ASM ULTREX FW 80# 52/60" 1 H MOUNT ASM ULTREX FW 112# 52/60" 1 D BAG ASSY, FORTREX MOUNT HDW 1 A INSTALLATION HARDWARE BAG ASSEMBLY SPACER, MOTOR REST PULL GRIP, SOFT, BOTTOM CABLE, PULL HANDLE, SS SPACER, INNER ARM PULL CABLE CLAMP & SCREW KIT WASHER-LOCK, 1/4" EXTERNAL SS WASHER-EYE SHAFT(.562 OD) SS LINK,BOWGUARD MOUNT,LEFT SCREW-5/16-18, SHCS, RIE, STEEL WASHER-5/16, M8 WEDGE LOCK ROPE GUIDE ASSEMBLY SPRING-TORSION, SS 112# 45" LATCH, SAFETY (SUB) PIN-SPRING, 3/32" (SUB) WASHER -7/16 NYLON PIN 7/16" X 4.80" SS BUSHING, UPPER PIN SCREW-1/4-20X 1/2 SS BHCS LINK, BOWGUARD MOUNT, RIGHT PIN 7/16" X 5.15" SS ASSY,INNER ARM,LONG,FW 80/112# 52/60" ASSY,INNER ARM,SHORT,FW 80/112# 45" SCREW-1/4-20 X.500" PFH SPACER, GAS SPRING, FORTREX PIN, UPPER SHOCK GAS SPRING (CYLINDER) (SUB) GAS SPRING (CYLINDER) 80# 45" 52/60" GAS SPRING (CYLINDER) 112# 45" PIN-KNURLED 5/16"X2 1/4"SS Johnson Outdoors Marine Electronics, Inc. minnkotamotors.com 61

12 LATCH BAR SCREW-#8-18 X 3/8" THRD.CUT SS WASHER-#8, NYLON BRACKET-LATCH/STRAP,ROPE PULL LATCH STRAP, LONG MNT SS 80/112# 52/60" LATCH STRAP, SHORT MNT SS 80/112# 45" SIDEPLATE ASSY,LONG,LEFT,FW 80/112# 52/60" SIDEPLATE ASSY,SHORT,LEFT,FW 80/112# 45" PLUG-SPACER,BASE EXTRUSION SCREW-1/4-20 X 7/8 PPH S/S RAMP-MOTOR FW PULL GRIP,SOFT, TOP BASE EXTRUSION-SHORT, MACH. 80/ 112# 45" BASE EXTRUSION-LONG, MACH. 80/112# 52/60" SIDEPLATE ASSY, LONG, RIGHT, FW 80/112# 52/60" SIDEPLATE ASSY, SHORT, RIGHT, FW80/112#045" DECAL, SIDEPLATE, ULTREX SCREW-1/4-20 X 1/2" MCH SS BRACKET, LATCH RIVET,SHLDR 5/16"X.159"SS BEARING,NYLINER 5/16" (5L1-FF) BUSHING-REAR PIVOT PIN 3/8" X 3 3/4" SS BRACKET-REAR PIVOT FW BEARING-I GLIDE 3/8 SHAFT E-RING 3/8 DIA. SHAFT* YOKE, FORTREX SCREW-1/4-20X1.00 FHS RIE TORX SCREW-SET 6/32 X.25" SS BEARING,NYLINER 7/16" (7L7-F) PIN-PIVOT, 7/16" X 3 1/8" SS SPRING-EXTENSION SS ARM-OUTER,SHORT,FW 80/112# 45" ARM-OUTER,LONG,FW 80/112# 52/60" E-RING 3/8 DIA. SHAFT* 2 p BAG-ZPLCK (4X6) 4ML CLEAR 1 p HANG TAG, WARNING, FORTREX /4-20 X 2.5" SS PPH SCREW /4-20 SS NYLOCK NUT /4 FLAT 18-8 SS WASHER 6 62 minnkotamotors.com 2016 Johnson Outdoors Marine Electronics, Inc.