Parts Manual Vermeer/ McLaughlin V1200 AIR/WATER Vacuum Machine Part #E (SERIAL #12AW PRESENT)

Transcription

1 2006 Perimeter Road. Greenville, SC Toll Free: 800/ Phone: 864/ Fax: 864/ Website address: address: mmole@mightymole.com Parts Manual Vermeer/ McLaughlin V1200 AIR/WATER Vacuum Machine Part #E (SERIAL #12AW PRESENT) 2009 by McLaughlin Group, Inc All rights reserved. No part of this manual may be reproduced in any form, or by any means without prior written permission of McLaughlin Group, Inc. 1

2 2

3 Table of Contents PARTS SPOIL TANK AND FILTRATION HYDRAULIC DOOR... 4 FILTRATION... 6 ENGINE COMPARTMENT ENCLOSURE... 8 ENGINE BLOWER WATER PUMP REGULATOR ELECTRICAL HYDRAULIC PUMP AIR COMPRESSOR WATER TANK AND ACCESSORIES WATER TANKS GALLON SADDLE ANTIFREEZE HOSE REEL TRAILER AND SKID ASSEMBLY SKID ASSEMBLY HYDRAULIC JACK OPTION SURGE BREAK OPTION TOOLS HOSES TOOL RACK REDUCTION TOOL VACUUM TOOL WASH WAND VALVE BOX CLEAN OUT TOOL LAWN SWEEPER SURFACE CLEANER OPTIONS AUXILLARY HYDRAULICS BOOM HOT BOX ARROW BOARD ELECTRICAL SCHEMATICS VACUUM DIESEL ENGINE BOOM HOT BOX ARROW BOARD HYDRAULIC SCHEMATICS TANK AND OPTIONAL JACK BOOM MAINTENANCE MANUALS ROOTS BLOWER KUBOTA ENGINE WARRANTY

4 Tank and Door Assembly V E VACASSY020

5 Tank and Door Assembly V1200 ITEM# QTY NUMBER DESCRIPTION TANK SAFETY BRACE 2 1 X STRAIN RELIEF, 1/ HIGH LEVEL FLOAT SWITCH TUBE V HIGH LEVEL FLOAT SWITCH HYD. DOOR - PIN WELDMENT 1 DIA X BUSHING BRONZE 1.25 X 1.00 X.75 LG SHORT LINKAGE WELDMENT DOOR HYD. LONG LINKAGE SS WELDMENT OUTER BEARING PLATE LINKAGE CROSS TUBE WELDMENT BUSHING BRONZE FLANGED 1 1/ STROBE LIGHT DOOR HYD. LONG LINKAGE WELDMENT HITCH PIN, 1 X 4 1/ STROBE LIGHT BRACKET LIGHT CLEARANCE 3 BAR WORKLIGHT SNAP RING DOOR HINGE ROD ROD END WITH BRONZE BUSHING GASKET, 4 COUPLER SIGHT GLASS SIGHT GLASS PLATE SIGHT GLASS HAND WHEEL FEMALE COUPLER CLOSE NIPPLE GATE VALVE /1200 HYD LOCK DOOR DOOR SEAL 54 DIA TANK TANK PIVOT ROD GROMMET 1 ID - 1 1/4 DOG - 1/4 WO DOOR CAPTURE PIN HYD. CYLINDER - 8 STROKE TANK ROD WELDMENT HYD LOCK DOOR EXHAUST ELBOW 4 - WELDMENT TANK - WELDMENT (54 ) E VACASSY020 5

6 HD Reverse Flow Filtration VACASSY363 6

7 HD Reverse Flow Filtration 1025 ITEM QTY PART # DESCRIPTION HD CYCLONE SEPERATOR HOUSING - REVERSE FLOW 2 U SCREW,HC 3/8-16X U WASHER,FLAT 3/8" 2 U NUT,HEX NYLOCK 3/ EYEBOLT 1/2-13X HANDLE, WING 1/ HD CYCLONE SEAL - REVERSE FLOW HD CYCLONE DOME DOOR - REVERSE FLOW HD CYCLONE DOOR LATCH - REVERSE FLOW 1 U WASHER, FLAT U NUT, HEX NYLOCK HD AIR FILTER HOUSING - REVERSE FLOW 2 U SCREW,HC 3/8-16X U WASHER,FLAT 3/8" HD AIR FILTER SEAL - REVERSE FLOW HD AIR FILTER DOME DOOR - REVERSE FLOW HD AIR FILTER DOOR LATCH - REVERSE FLOW 1 U WASHER, FLAT HD AIR FILTER ELEMENT THREADED ROD, AIR FILTER HSG 13 1 U WASHER,FLAT 1/2" 14 1 U NUT, WING 1/ (V500) TANK TO CYCLONE HOSE AG SUCTION (V800) TANK TO CYCLONE HOSE AG SUCTION CLAMP HOSE T-BOLT CYCLONE TO AIR FILTER HOSE AG SUCTION CLAMP HOSE T-BOLT (V500) AIR FILTER TO U-PIPE AG SUCTION (V500) U-PIPE TO HEADER PIPE AG SUCTION (V800) AIR FILTER TO VACUUM BREAK AG SUCTION (V800) VACUUM BREAK TO HEADER PIPE AG SUCTION CLAMP HOSE T-BOLT ELBOW 30 DEG 4 ID-OD CLAMP BAND VACASSY363 7

8 Enclosure Assembly 87 HP VACASSY411 8

9 Enclosure Assembly 87 HP ITEM QTY PART # DESCRIPTION PANEL SIDE LOWER DOOR PANEL SEALED LEVER LATCH KEY DOOR SOUTHCO LATCH OFFSET HINGE TYPE A 8 U SCREW,HSH #10-32 X 3/8" PANEL SIDE UPPER PANEL SIDE VERTICAL EXHAUST PIPE EXHAUST CLAMP PLATE RAIN CAP 3 SILENT RADIATOR ACCESS COVER SWELL LATCH 2 U NUT,FLANGED LOCK 5/ PANEL FRONT OFFSET HINGE TYPE B 8 U SCREW,HSH #10-32 X 3/8" PANEL SIDE VERTICAL CONTROL 15 1 E MANUAL BOX PANEL SIDE LOWER FOR GAUGES PANEL DOOR FOR MANUAL BOX PANEL TOP PANEL REAR AIR INLET BOX MAIN PLATE * 36 U SCREW,HC 1/4-20X1 * 36 U SCREW,HC 1/4-20X1/2 * 128 U WASHER,FLAT 1/4 * 52 U NUT,HEX LOCK 1/4 * HANDLE 2 U SCREW,HSH 1/4-20X U WASHER,FLAT 1/4 2 U NUT,HEX LOCK 1/4-20 * DOOR SEAL VERTICAL * NOT SHOWN VACASSY411 9

10 Engine Kubota V3300T ` VACASSY854 10

11 Engine Kubota V3300T ITEM QTY NUMBER DESCRIPTION 1 1 1C STARTER OIL PRESSURE SWITCH 3 1 1G FAN BELT WATER TEMPERTURE SWITCH UPPER RADIATOR HOSE OIL FILTER 7 1 fm44 LOWER RADIATOR HOSE 8 1 1C ALTERNATOR 9 1 1K FAN C FUEL SHUTOFF SOLENOID OVERFLOW TANK OVERFLOW TANK CAP (Sold With Tank) RADIATOR CAP C THERMOSTAT MUFFLER 15 1 Go AIR FILTER HOUSING * AIR FILTER ELEMENT (INNER) * AIR FILTER ELEMENT (OUTER) SHEAVE, BLOWER 8.35 OD 2517 TL BUSHING, TL / KEYWAY RETAINER SHEAVE, WATERPUMP 3.95 OD QT 2-GROOVE BUSHING, 1 7/16 QT * FUEL FILTER * 1 NA FUEL PUMP * 1 T RADIATOR DRAIN FITTING VACASSY854 11

12 Blower Assembly 73HD REV FLOW E VACASSY211 12

13 Blower Assembly 73HD REV FLOW ITEM QTY PART NO. DESCRIPTION SILENCER, 1025 CFM, COWL BAND CLAMP IN ELBOW ID-OD 8 LG EXHAUST TUBE ADAPTER WELD T FILTER AIR CFM PRESSURE RELIEF SHEAVE 7.75 DIA 2 GROOVE * SHEAVE 6.15OD SDS 2-GROOVE (OPTIONAL JETTER) BUSHING 1 1/8 SDS 1 U KEY 1/4 X 1/4 X 2 3/ BELT, BX KUNKLE VALVE, 1025 CFM BLOWER (MODEL 59) 4 U SCREW, HC 1/2-13 X 1 4 U WASHER, LOCK 1/2 4 U WASHER, FLAT 1/ REV FLOW 4 HEADER NIP ASSY 11 1 T ELBOW, 4MP - 4MJ T FITTING, HOSE 4HO - 4FJ REV FLOW SKID HEADER WELD T HOSE ASSY VAC 4-96 ST-ST CLAMP T-BOLT 4 (450) EXHAUST ELBOW TANK PIVOT IN 4-WAY VALVE AIR RELEASE ELBOW W/FLANGE GASKET 4-WAY VALVE ELBOW 90 OD-FLANGE (3 RAD) HOSE ASSY VAC 4-25 ST-ST AIR RELEASE ELBOW CONNECTOR ELBOW, 4 (4.5 RAD, OD-OD) HANDLE 4"REV FLOW (W/O GRIP) (TRAILER UNIT) REV FLOW HANDLE (SKID UNIT) REV FLOW FACEPLATE BRACKET (TRAILER UNIT) REV FLOW FACEPLATE BRACKET (SKID UNIT) 26 1 W FLANGE BEARING - 2 BOLT (1 BORE) REV FLOW SHAFT EXT (SHORT) WELD T REV FLOW SHAFT EXT (LONG) WELD T HOSE ASSY VAC 4-73 ST UNION 4FP-4MJ WATER PRESSURE GAUGE 1/4NPT BRACKET 4 ID - 4 OD W/FLANGE HOSE ASSY VAC 4-22 ST-ST ELBOW 90 WELD T ID-OD E VACASSY211 13

14 14 Assembly of URAI DSL Blowers with Splash Lubricated Drive End 3-5 Gear Diameter

15 URAI-DSL Splash Lubricated Blowers 4" Gear Diameter Item # Qty Part # Description Headplate Gear End Headplate Drive End Gearbox Timing Gears Gasket, Gear Box, DE Cover Cylinder Impeller & Shaft Drive Impeller & shaft Driven Bearing, Ball Bearing, Roller Pin, Dowel Gear Nut Key Plug, Pipe Screw Hex Breather (Plug Vent) 26 * Screw, Hex Seal, Lip Bearing Screw, Hex, Nylock Screw, Hex Seal Lip Drive Clamp Plate Foot Washer Mounting Screw Socket Screw Hex DE Oil Slinger Set Screw Drive End Cover Drive End Oil Slinger Oil Sight Glass *Quantities vary by blower. 15

16 Water Pump Assembly TS PRESSURE SUPPLY HOSE SHOWN IN WATER TANK ASSEMBLY BYPASS TO WATER TANK SHOWN IN WATER TANK ASSEMBLY SUCTION SUPPLY HOSE SHOWN IN WATER TANK ASSEMBLY ANTIFREEZE HOSE SHOWN IN WATER TANK ASSEMBLY E VACASSY302 16

17 Water Pump Assembly TS2021 ITEM QTY PART NO. DESCRIPTION WATER PUMP 4 U SCREW, HC 3/8-16 X 1 4 U WASHER, LOCK 3/8 4 U WASHER, FLAT 3/ WATER PUMP CLUTCH 1 U KEY 5/16 X 5/16 X 1 3/ SAFETY RELIEF VALVE 6GPM 4 1 T REDUCER 12MP-8MJ HOSE VAC PUSH / FITTING, HOSE #12FJ PUSH LOCK VALVE, UNLOADER, PULSAR T ELBOW, 90 1/2"MP-1/2"MJ 8 1 T REDUCER, 3/8MP-1/2FJ 9 1 T UNION, 3/8 MP - 3/8 MP FLOW SWITCH 11 1 T ELBOW, 90 6MJ-6MP 12 1 T TEE 6MJ 6MJ 6FJ 13 1 T REDUCER, 6MP 8MJ 14 1 T ELBOW, 90 3/4 MJ - 1/2 MJ 15 1 T TEE, 3/4FP-3/4FP-3/4FP 16 2 T REDUCER, 12MP 8MJ 17 1 T UNION, 12MP 12MJ WATER PUMP FILTER BRACKET ROD TIGHTENER WELD T TENSIONER BLOCK, ADJUSTING 21 1 T UNION, 1/4FP-1/4MJ WATER PRESSURE GAUGE 1/4NPT HOSE VAC PUMP TO GAUGE 4-24 ST-90 * BELT, AX 47 (67/73HP) BELT, AX 39 (36HP) BELT, AX 48 (99HP COMP 1025 CFM) BELT, AX 45 (49HP) * NOT SHOWN E VACASSY302 17

18 Water Pump TS2021 TORQUE SPECS* *Decrease torque by 20% if threads are lubricated Position Ft. Lbs. N-M VACASSY325

19 Water Pump TS2021 ITEM QTY. PART # DESCRIPTION Manifold Screw, M8 x Washer, M8 x O-ring,.674 x Seat, Valve Plate, Valve Spring Guide, Valve O-ring,.797x Cap Valve Assembly Screw, M8 x Cover, Crankcase O-ring, x Bearing, Roller Seal, Oil Bushing Crankcase Oil Dip Stick O-ring, Cover Crankshaft Ring, Snap Key Pin, Wrist Guide, Plunger Rod, Connecting Screw, M6 x Cover, Crankcase Oil Indicator Cap O-ring,.426x Screw, M8 x Washer, M Washer, M Plunger (20 mm) Washer Screw, Plunger Cover, Crankcase Shim Seal, Oil O-ring, 1.364x Retainer, Packing Packing Ring, Head, M Intermed. Ring Testop Ring Pump Feet Screw, M10 x Washer, M Cap Washer, M Cap Washer, M Seal,Low Press,20mm ITEM # S NO. OF ASSY NO. OF CYL KIT KIT # INCL D IN KIT IN KIT WILL SERVICE KIT1 4, 5, 6, 7, 8 (11) KIT KIT KIT4 9, KIT5 9, KIT6 31, , 37, KIT KIT10 42, KIT28 42, 43, 44, , 45, 47, KIT69 44, 47, KIT71 46, VACASSY325 19

20 Unloader Valve YU2140 YU Y UNLOADER VALVE YU Y UNLOADER VALVE Description Kit Qty. 1 Outlet Connection 1 1 Spring 1 1 Check Valve 1 1 Seat * 1 0 S.S. Ball * 1 1 Spring 1 1 Inlet Connection 1 1 O-Ring * 3 1 O-Ring * 1 5 Valve Housing 1 1 Plug 1 0 Back Ring * 2 No. Part No. Description Kit Qty. 14 Y O-Ring * 1 15 Y O-Ring * 1 16 Y Back Ring * 1 17 Y Nut 2 18 Y Spring Guide 1 19 Y Spring-Yellow YU Y Spring-Green YU Y Piston Housing 1 21 Y Pin 1 22 Y Piston 1 25 Y O-Ring * 1 * YKITU2121 Repair Kit VACASSY326

21 Unloader Valve YU2140 ITEM QTY PART # DESCRIPTION OUTLET CONNECTION SPRING CHECK VALVE SEAT SS BALL SPRING INLET CONNECTION O-RING O-RING VALVE HOUSING PLUG BACK RING O-RING O-RING BACK RING NUT SPRING GUIDE SPRING-GREEN (YU2140) PISTON HOUSING PIN PISTON O-RING VACASSY326 21

22 Electrical Control Bracket VACASSY550 22

23 Electrical Control Bracket ITEM QTY PART NO. DESCRIPTION 1 1 X BUSSMAN VEC 7 X FUSE 5A 2 X FUSE 10A 2 X FUSE 20A 3 X FUSE 30A 1 X CIRCUIT BREAKER 20A 1 X CIRCUIT BREAKER 30A 6 X RELAY 35A/25A 5 X DIODE 6A SWITCH, DELAY RELAY 3 1 X RELAY TIME 30 SECOND CONTROL PANEL - HARNESS MTG PLATE 5 1 X BATTERY, 31-MHD WORKAHOLIC BATTERY HOLD DOWN ROD ASSY FUSE HOLDER AMG FUSE 250A AMG BATTERY HOLD DOWN * 1 X HARNESS VAC CONTROL * 1 X BATTERY GROUND CABLE * 1 X BATTERY HOT CABLE 18" * 1 X ENGINE TO FUSE HOT 1GA 60" * 1 X HYD PUMP TO FUSE HOT 1GA 36" * 1 X ELEC CONTROL BOX TO FUSE HOT 1GA 36" * 1 X ELEC CONTROL BOX GROUND 1GA 18" * 1 X ENGINE GROUND 1GA 21" * 1 X HYD PUMP GROUND 1GA 24" * NOT SHOWN VACASSY550 23

24 Control Panel E VACASSY504 24

25 Control Panel ITEM QTY PART NO. DESCRIPTION CONTROL PANEL - MAIN PLATE 2 1 J DECAL - CONTROL PANEL 3 3 X LIGHT LED DUAL PANEL 4 1 X E-STOP 5 1 X ROCKER SWITCH SPST (ON) NONE -OFF 6 1 X ROCKER SWITCH DPST (ON) NONE -ON 7 1 X ROCKER SWITCH DPDT (ON) OFF (ON) 8 1 X FUEL GAUGE 9 1 X HOUR METER IGNITION SWITCH 11 1 X ROCKER SWITCH DPST ON - ON 12 2 X ROCKER SWITCH SPST ON -OFF 13 1 X ROCKER SWITCH SPST ON -OFF 1 X ROCKER SWITCH DPST ON -ON 14 1 X ROCKER SWITCH PLUG 1 X ROCKER SWITCH DPDT (HYD. JACK OPTION) * KEY, IGNITION - KUBOTA * NOT SHOWN E VACASSY504 25

26 Hydraulic Pump w/ Bracket C1 C2 #6 SAE PORTS OPTIONAL P.C. ORIFICE (CAVITY STD.) (SPECIFY FLOW) P T Schematic E VACASSY250 26

27 Hydraulic Pump w/ Bracket ITEM QTY NUMBER DESCRIPTION HYDRAULIC PUMP 12V 3QT HYDRAULIC PUMP 12V 6QT (HYDRAULIC DOOR OPTION) 2 U SCREW, HC 3/8"-16 X 1 2 U WASHER, LOCK 3/8" 2 U WASHER, FLAT 3/8" 2 T UNION 6MB-6MJR HOSE ASSY VAC 6-20 ST-90 2 T BULKHEAD 6MP 6MP VALVE, 4 WAY - 2 POSITION (12V) COIL, 10 VDC GROUNDED W/DEUTSCH CONN CARTRIDGE, 4 WAY - 2 POSITION VALVE, 2 WAY - 2 POSITION (12V) GROUNDED COIL, 10 VDC, 2 WAY-2 POS GRND W/DEUTSCH CONN VALVE 12V HYD 2 WAY-2 POS STRAP, MOTOR SOLENOID CONNECTING SCREW, RND HD MACH X 1/4" SWITCH, SOLENOID 12VDC, 3 POST GRND PUMP ASSY O-RING INDUST 3-5/8 X 3-7/8 X 1/ PARTS KIT-VALVE ASSY, POPPET/BALL CHECK PLUG SEAL PLUG, #8 SAE VALVE, PRESS, COMP ORIFICE PARTS KIT, RELIEF VALVE MOTOR, ELECTRIC 12 VDC BEARING, BASE, MOTOR NUT, HEX 5/ WASHER, LOCK 5/16" SCREW, HEX HEAD, 1/4-20 X 1-3/8" PLUG, 3/8" NPTF TUBE, RETURN (1/8") SCREEN, FILTER (SUCTION) TUBE, FILTER SUCTION 3/8 NPT 90 DEG QT RESEVOIR POLY * QT RESEVOIR POLY * QT RESEVOIR POLY PLUG, VENT, 3/8" NPT CLAMP, HOSE WORM GEAR (IN SERIES) * 1 X HYDRAULIC PUMP WIRE HARNESS * HYDRAULIC PUMP MOUNT HYDRAULIC PUMP MOUNT (REVERSE FLOW) HYDRAULIC PUMP MOUNT (412 BLOWER) * NOT SHOWN E VACASSY250 27

28 Compressor Assembly E 28 VACASSY221

29 Compressor Assembly 17 SHOULD BE PLUGGED ARROW POINT DOWN E VACASSY221 29

30 Compressor Assembly E VACASSY221 30

31 Compressor Assembly ITEM QTY PART NO. DESCRIPTION BRACKET AIR COMPRESSOR REGULATOR BLOWOFF AND BYPASS SOL VALVE REGULATOR COMPRESSOR 3 1 T TEE, 1/4MP 1/4MP 1/4MP 4 4 T UNION 4MJ - 4MP 5 2 T NIPPLE, CLOSE 1/4MP VALVE SHUTTLE 1/4FP 1/4FP 1/4FP VALVE BLOWDOWN COMPRESSOR 8 2 T UNION 4FP - 4MJ 9 2 T TEE, 4MJ 4MJ 4MP ORIFICE 4MJ -4FJ VALVE SOLENOID AIR 3-WAY PARKER COMPRESSOR MOUNTING BRACKET COMPRESSOR AIR FILTER BRACKET COMPRESSOR (POWERTECH MODEL) ELBOW RUBBER COMPRESSOR INTAKE COMPRESSOR AIR FILTER HSG FILTER, AIR ELEMENT HOSE ASSY VAC 4-13 ST-ST HOSE ASSY VAC 4-13 ST HOSE ASSY VAC 4-20 ST HOSE ASSY VAC 4-10 ST HOSE ASSY VAC 4-25 ST-ST HOSE ASSY VAC 1 1/2-25 ST-ST HOSE ASSY VAC 4-76 ST-ST HOSE ASSY VAC ST-ST HOSE ASSY VAC 4-33 ST-ST HOSE ASSY VAC /2 ST SWITCH TEMP OIL COMP 165F 29 1 T ELBOW, 90 1/8 MP - 1/4 MJ VALVE, INLINE CHECK 1/8P 31 1 T /8 CLOSE NIPPLE 32 1 T ELBOW, 90 1/4 MB X 1/4 MJ 33 1 T ELBOW, 3/4MB - 3/4MJ ELBOW, 1/8MP X 1/4MJ W/CHECK AND ORIFICE 35 2 T UNION, 1 1/2MP - 1 1/2MB 36 1 T TEE, 1 1/2FP - 1/2FP - 1 1/2FP E VACASSY221 31

32 Compressor Tank Assembly E VACASSY222 32

33 Compressor Tank Assembly E VACASSY222 33

34 Compressor Tank Assembly ITEM QTY PART NO. DESCRIPTION TANK RECEIVER 2 1 T TEE, PIPE GALV 1 1/2"FP GLASS, SIGHT OIL LEVEL 1 1`/2 4 2 T ELBOW,90 3/4"MP-3/4MJ CLAMP BAND 6 3 T ELBOW,90 1/4"MP-1/4"MJ 7 1 T TEE, 1"FP-1/4"FP-1"FP 8 1 T TEE, 1/4"MJ-1/4"MJ-1/4"MP ORIFICE, HEX.047 DIA TUBE SEPARATOR DRAIN W/FITT HOSE ASSY VAC /2 ST HOSE ASSY VAC 4-76 ST HOSE ASSY VAC 1 1/2-66 ST HOSE ASSY VAC 4-60 ST HOSE ASSY VAC ST-ST VALVE, RELIEF 175 PSI 1/2 NPT VALVE PRESSURE MINIMUM AIR 18 1 T NIPPLE,HEX RED 1 1/4 X T REDUCER, 1 1/4 MP - 3/4 MP 20 1 T UNION, 3/4"MP-3/4"MJ 21 1 T NIPPLE,CLOSE 1/4"MP 22 1 T UNION, 1-1/2"MP-1-1/2"MJ 23 1 T ELBOW,90 1-1/2"FP PIPE FILTER OIL COMPRESSOR SPIN-ON ELBOW, PIPE STREET GALV 1/ COMPRESSOR COOLER BRACKET COMPRESSOR COOLER BRACKET HOSE ASSY VAC ST T TEE,3/4"FP-3/4"FP-3/4"FP SWITCH TEMP OIL COMP 165F 31 1 T COUPLING, FEMALE 3/4 FNPT 32 1 T ELBOW,90 3/4"FJ-3/4"MJ HOSE ASSY VAC ST OIL COOLER SHROUD * OIL COOLER FAN * OIL COOLER 35 1 T REDUCER, 3/4"MP-1/2"FP 36 1 T NIPPLE, PIPE GALV 1" X 2 1/2" PLUG, O-RING 1 1/4 SAE E VACASSY222 34

35 Water Tank Assembly 205 Gallon Saddle Tanks E VACASSY612 35

36 Water Tank Assembly 205 Gallon Saddle Tanks ITEM QTY NUMBER DESCRIPTION TANK, WATER 205 GAL. POLY. * /2 BULKHEAD 45 DEG HOSE VAC CLEAR VINLY 1 1/ FITTING HOSE BARB 20HB-20MP REDUCER, 1 1/4 MP - 1/2 FP GALV ADAPTER, FEMALE Y-STRAINER, BALL VALVE, BANJO 1 1/2 ID BALL VALVE TO TANK CLEAN OUT HOSE #6-215 ST-90 2 T FITTING, HOSE 6HO-6FJ 9 4 T ELBOW, 6MJ-6MP 10 4 U /2 CLAMP HOOK 1/4-20 THD STEEL BALL VALVE, 3/8 NPT BALL VALVE BRACKET 13 8 U NUT, LOCK FLANGED G2 8 U WASHER, FLAT 1/ T TEE, 6MJ-6MJ-6FJ UNION, 4FP-6FJ FILTER, WATER HIGH PRESSURE BALL VALVE TO WATER PUMP HOSE #6-36 ST HOSE REEL TO BALL VALVE HOSE #6-140 ST-ST 2 T FITTING, HOSE 6HO-6FJ COUPLING, 2 ALUM MP X FCAMLOCK QUICK FILL 205 GAL HOSE VAC CLEAR VINLY CLAMP VAC CLEAR HOSE HOSE VAC CLEAR VINLY CLAMP VAC CLEAR HOSE T HOSE BARB HOSE REEL WATER HOSE VALVE BRACKET SWITCH, WATER TANK BOTTOM LONG * NOT SHOWN E VACASSY612 36

37 Antifreeze Assembly VACASSY943 37

38 Antifreeze Assembly ITEM QTY PART NO. DESCRIPTION ANTI-FREEZE TANK 4 GAL. 4 U SCREW, HC X U WASHER, FLAT 5/16 4 U WASHER, LOCK 5/ T REDUCER, 20MP-12FP 3 1 T UNION, 12MP-12MP 4 1 T BALL VALVE, BRASS 3/4 FP VACASSY943 38

39 Hose Reel Assembly Kit 230 Hose reel handle with screws and nuts Kit 380 Locking latch and spring Kit 382 Hose guide Kit 383 Screw, washer, bolt set Kit 384 Base Kit 385 Bushings (2) Kit 386 Breaking spring Kit 387 Reel Kit 388 Hose clamp and screw set Kit 389 Inlet hose 3/8 Kit 390 Swivel mounting collar Kit 15-3/8 HP 3/8 High Pressure Swivel 5000 psi VACASSY751 39

40 Hose Reel Assembly ITEM QTY NUMBER DESCRIPTION HOSE REEL, SP 3/8" X 150' KIT-HOSE REEL HANDLE W/HARDWARE KIT-LOCKING LATCH AND SPRING KIT-HOSE GUIDE KIT-SCREW, WASHER, BOLT SET KIT-BASE KIT-BUSHINGS (2) KIT-BREAKING SPRING KIT-REEL KIT-HOSE CLAMP AND SCREW SET HOSE VAC ASSY 6-33 ST-ST FNPT KIT-SWIVEL MOUNTING COLLAR KIT-3/8" HIGH PRESSURE SWIVEL 5000 PSI VACASSY751

41 Skid Assembly V1200AW VACASSY869 41

42 Skid Assembly V1200AW ITEM QTY PART # DESCRIPTION ISOLATOR 840LB. 4 U SCREW, HC 3/8-16 X WASHER, SNUBBLING 4 U NUT, LOCK 3/ U SCREW, HC 3/8-16 X 1 24 U WASHER, FLAT 3/8 8 U WASHER, LOCK 3/8 8 U NUT, HEX 3/ U-BOLT MOUNTING BLOCK U-BOLT, 1/2-13 X 10 LG - 1 5/8 GAP GR WASHER, 1/ NUT, 1/ WATER TANK ANGLE 125GAL HOSE ASSY VAC 4-70 ST-ST CLAMP, T-BOLT 4 (450) EXHAUST ELBOW TANK PIVOT PLASTIC STRIP 1/4 X 1/2 X 30 6 U SCREW SOCKET FLAT HEAD 1/4-20 X 3/ GROMMET 2 ID 3 OD 1/4 WOG TRAILER SLOT MODEL GROMMET 1 ID - 1 1/4 DOG - 1/4 WO TRAILER SKID - 500HD W/SADDLE TANK VACASSY869 42

43 Hydraulic Jack Option VACASSY956 43

44 Hydraulic Jack Option ITEM QTY PART # DESCRIPTION HYDRAULIC JACK CYLINDER 2 2 T ELBOW 90 DEG 3/8"MJ - 1/4"FJ HOSE ASSY VAC 6-66 ST HOSE ASSY VAC 6-60 ST T BULKHEAD, 3/8"MJ - 3/8"MJ HOSE ASSY VAC 6-20 ST T UNION, 3/8"MB - 3/8"MJ SOLENOID VALVE UNION, 3/8"MB - 3/8"FJ * 1 X SWITCH ROCKER DPDT * NOT SHOWN VACASSY956 44

45 Surge Brake Option V500 er ) d) er d) ** **11 10 ** Outer Case Without Mounts and Channel Down Slider Tube Shown, See Page 15 for Other Options (OPTIONAL) FREE BACKING VACASSY948 45

46 Surge Brake Option V500 ITEM QTY NUMBER DESCRIPTION INNER SLIDER TUBE CHAN. DOWN TOP WEAR PAD BOTTOM WEAR PAD SPACER BLOCK DAMPER SHOCK FRONT SHOCK PIN (ZINC PLATED) OUTER CASE CONNECTING PIN (ZINC PLATED) /32" X 1-1/4" COTTER PIN REAR SHOCK PIN (ZINC PLATED) EMERGENCY LEVER SPRING (ZINC PLATED) /16" EXTERNAL TOOTH LOCK WASHER /16"-18 UNC X 5/8" HEX HEAD BOLT GR /4"-20 UNC X 2" HEX HEAD BOLT GR /4" LOCK WASHER EMERGENCY LEVER (ZINC PLATED) PUSH ROD ASSEMBLY COMPOSITE MASTER CYLINDER (DRUM BRAKES) REPLACEMENT MASTER CYL. GASKET ONLY /8" PIPE-3/16" FITTING W/ORIFICE (DRUM) MASTER CYLINDER CAP W/DIAPHRAGM AND O-RING /32" CABLE WITH HOOKS (BOTH ENDS) LEVER GUIDE (ZINC PLATED) MASTER CYL. PROTECTIVE BOOT /4"-20 UNC HEX NUTS VACASSY948 46

47 HOSES E VACASSY945 47

48 HOSES ITEM QTY PART NO. DESCRIPTION PVC STORAGE TUBE 10 LG END CAP LANYARD CABLE HOSE STORAGE CLAMP 4 U WASHER. FLAT 3/8 4 U NUT, HEX 3/ HOSE STORAGE RETAINING ROD 1 R R-CLIP, 1 5/8 SHANK HOSE VAC KANAFLEX CAMLOCK, 3 AL FCAM X MBARB CAMLOCK, 3 AL MCAM X MBARB CLAMP, 4"PUNCHLOCK P16-S HOSE VAC KANAFLEX CAMLOCK, 4 AL FCAM X MBARB CAMLOCK, 4 AL MCAM X MBARB CLAMP,4.5"PUNCHLOKP18-S E VACASSY945 48

49 Tool Rack Assembly HD I-BEAM TRAILER SKID UNIT E VACASSY758 49

50 Tool Rack Assembly ITEM QTY PART NO. DESCRIPTION TOOL RACK WELDMENT, HD TOOL RACK CLOSURE, HD 1 R R CLIP 7/ STRAP, LANYARD CABLE CLEVIS PIN 1/2 DIA. 3/ ANTIFREEZE BRACKET (I-BEAM TRAILER) 4 U SCREW, HC 5/16-18 X U SCREW, HC 5/16-18 X U WASHER, FLAT 5/16 8 U NUT, LOCK, NY 5/ TOOL RACK BRACKET (I-BEAM TRAILER) 3 U SCREW, HC X U NUT, LOCK U WASHER, FLAT ENCLOSURE STIFFENER BRACE (SKID UNITS) 4 U SCREW, HC 1/4-20 X U WASHER, FLAT U NUT, LOCK TOOL RACK BRACKET - VK (SKID UNITS) 4 U SCREW, HC X U WASHER, FLAT U NUT, LOCK U SCREW, HC 1/4-20 X U WASHER, FLAT U NUT, LOCK E VACASSY758 50

51 Tools (Option) HD Reduction Tool VACASSY707 51

52 Tools (Option) HD Reduction Tool ITEM QTY PART NO. DESCRIPTION TOOL VAC REDUCTION HD COMPLETE TOOL VAC HEAD ASSY STRAIGHT SPRAY GUN TOOL VAC REDUCTION PVC 3" X 48" 4 1 T UNION 6MP 4FP WATER QD 1/4 MNPT SS 6 2 T FITTING, HOSE 4HO 4FJ HOSE ASSEMBLY REDUCTION TOOL VAC CLAMP BAND 3 1/2" PUNCHLOCK VAC CLAMP BAND 3 1/2" PUNCHLOCK TOOL VAC REDUCTION HD LOWER ASSY VAC WATER SUPPLY TUBE 12 1 T UNION 1/4" MP-1/4" MJ STRAIGHT VAC FITT 1/4" FF-S BANJO 3" MALE 3" FNPT 15 1 T ELBOW, 3/8 MP - 3/8 FP 16 1 T ELBOW 4MP 4MJ 90 * REDUCTION TOOL NOZZLE * REDUCTION TOOL NOZZLE 45 DEG * NOT SHOWN VACASSY707 52

53 Tools 4 Suction Tool VACASSY710 53

54 Tools 4 Suction Tool ITEM QTY NUMBER DESCRIPTION TOOL VAC SUCTION 4" COMPLETE TOOL VAC HANDLE ASSEMBLY 4" PVC VACUUM TUBE 4" CLAMP, 4.5" PUNCHLOK COUPLING, 4" BANJO VACASSY710 54

55 Tools Wash Wand E VACASSY711 55

56 Tools Wash Wand Item Qty Number Description TOOL VAC SPRAY WAND COMPLETE TRIGGER ASSEMBLY WAND NOZZLE,#6 40 DEGREE FOR WAND E VACASSY711 56

57 Valve Box Cleanout Tool VACASSY714 57

58 Valve Box Cleanout Tool ITEM QTY PART NO. DESCRIPTION REDUCTION TOOL HEAD WELD T STRAIGHT SPRAY GUN BANJO 3" MALE FNPT 4 1 T ELBOW 4MP 4MJ T ELBOW, 3/8 MP - 3/8 FP 6 1 T REDUCER 6MP 4FP WATER QD 1/4 MNPT SS CLAMP HOSE T-BOLT CLAMP HOSE T-BOLT PVC 3" DIA X 9" LONG REDUCER PVC 3" TO 2" SLIP ON 12 1 U U-BOLT 1_4-20 X 3_4 WIDE X 2 1_4 LONG PVC 2" DIA X 42.5" LG NOZZLE,.100 X 0 DEG 15 1 T COUPLING 1/4"FP 16 1 U UNION, 1/4" MP - 1/4" MJ HOSE ASSY VALVE BOX CLEANOUT TOOL 18 2 U CLAMP, BAND 3.00" X VACASSY714

59 Tools Lawn Sweeper VACASSY713 59

60 Tools Lawn Sweeper 3 ITEM QTY PART # DESCRIPTION " HOSE X 3" MNPT ADAPTER BANJO 3" MALE 3" FNPT CLAMP T-BOLT 3" (350) WHEEL 6" PNEUMATIC DUCKBILL 3" ALUMINUM LS WHEEL WELDMENT WHEEL ADJUSTERS (1 LEFT/1 RIGHT) LS HANDLE WELDMENT 9 2 J HANDLE GRIP PVC 3 X VACASSY713 60

61 Surface Cleaner E VACASSY715 61

62 Surface Cleaner ITEM QTY PART NO. DESCRIPTION SURFACE CLEANER - HEAD ASSY HANDLE ASSY ROTARY RETAINER HANDLE ADJ. TUBE ROTARY HEAD STRAIGHT SPRAY GUN GUN CAPTURE BRACKET SQUEEGEE FLEXIBLE BRUSH ROTARY ARM 11 1 J GRIPHANDLE NOZZLE, # DEG 13 2 U SCREW, HC 3/8-16 X U WASHER, FLAT 3/8" 15 2 U NUT, HEX 3/ SWIVEL CASTER 1 5/8" WHEEL 6" PNEUMATIC SURFACE CLEANER REAR WHEEL SPACER 19 1 U SCREW, HC 1/2-13 X U WASHER, FLAT 1/2" 21 1 U NUT, LOCK 1/ GROMMET 1"ID- 1 1/4"DOG-1/4"WO WATER QD 1/4 MNPT SS 24 1 T ELBOW 4MP 4MJ T FITTING, HOSE 4HO 4FJ ADAPTER M2" F THREAD FITTING, QD WATER 1/4"F-1/4"FP 28 1 T FITTING, HOSE 4HO 4MP HOSE VAC SURFACE CLEANER ADAPTER M2" F THREAD REDUCER COUPLER 2"F 90 DEG - 3"M REDUCER COUPLER 2" X 3" ADAPTER HOSE VAC CLEAR 2" * CLAMP VAC CLEAR HOSE 2" * 4 U PIN, U-LOCK 3/8 X E VACASSY715 62

63 Auxillary Hydraulics 36 HP VACASSY953 63

64 Auxillary Hydydraulics 36 HP ITEM QTY PART DESCRIPTION AUX. HYD PUMP 2 1 T ELBOW 90 DEG 3/8"MP - 1/2"MJ SUPPLY HOSE ASSY VAC ST-ST RETURN HOSE ASSY VAC ST HYDRAULIC TANK 6 1 T UNION, HEX 12MP - 12MP 7 1 T FILTER, HYD ASSY 1 T FILTER ELEMENT 8 2 T PLUG, 3/4"MP CAP ASSY HYD TANK 10 1 T GUAGE, SIGHT, HYD OIL SUCTION STRAINER 100 MESH HOSE FITTING 1 NPT - 1 HOSE BARB CLAMP T-BOLT SUCTION HOSE VAC HYDSUC ELBOW 45 DEG 1 HOSE BARB - 3/4 MNPT 1 T REDUCER 3/4 FNPT - 1/2 MNPT 16 1 T UNION, 1/2"MP - 1/2"MP RELIEF VALVE 18 1 T TEE, 1/2"MJ - 1/2"MP - 1/2"MJ 19 2 T TEE, 1/2"FJ - 1/2"MJ - 1/2"MJ 20 2 T REDUCER, 1/2"FJ - 1/4"MJ 21 1 T ELBOW, 1/2"MP - 1/2"MJ 22 1 T SELECTOR VALVE 23 2 T UNION, 1/2"MP - 1/2"MJ 24 1 T TEE, 1/2"MP - 1/2"FP - 1/2"FP HOSE ASSY VAC 8-18 ST HOSE ASSY VAC 4-18 ST Q.D. MALE DRIPLESS 1/2" Q.D. FEMALE DRIPLESS 1/2" AUX HYD CONSOLE - MTG PLATE 30 1 HM00092 PRESSURE GUAGE 31 2 T BULKHEAD, 1/2"MP - 1/2"MJ 32 1 T ELBOW 90 DEG 3/4 MNPT - 1/2 MJ * 1 J DECAL SHEET * NOT SHOWN VACASSY953

65 EXTENSION ARM BOOM E VACASSY970 65

66 EXTENSION ARM BOOM ITEM QTY NUMBER DESCRIPTION " FEMALE COUPLER UNION EXHAUST 4 OD-MNPT CLAMP T-BOLT HOSE VAC AG SUCTION EXTENSION ARM PACKING RING PLASTIC SLEEVE PACKING GLAND 9 2 U SCREW HC 1/2-13 X U WASHER FLAT 1/2" 2 U WASHER LOCK 1/2" 2 U NUT HEX 1/ " PVC TUBE X 60" LONG " PVC FLANGE GASKET 13 8 U SCREW HC 5/8-11 X U WASHER FLAT 5/8" 8 U WASHER LOCK 5/8" 8 U NUT HEX 5/ BOOM HANDLE RUBBER STRIP CAPTURE PIN 2 R R CLIP LANYARD CABLE E VACASSY970

67 PIVOT ARM BOOM E VACASSY969 67

68 PIVOT ARM BOOM ITEM QTY NUMBER DESCRIPTION PIVOT ARM 2 6 U WASHER FLAT BUSHING BRONZE 1.25"X1.00"X0.50" PLN 4 10 U PIN LINCH 3/16 X 1-9/ PIN BUSHING BRONZE 1.25"X1.00"X0.63" FLG GLIDE SHEET 8 16 U SCREW SFH X W ROLLER 11 8 U NUT,JAM NYLON LOCK U SCREW HC X U WASHER FLAT 3/8" CYLINDER RETAINER 15 2 U WASHER LOCK 3/8" 16 2 U NUT HEX T GREASE FITTING 18 2 U SCREW HC X U WASHER FLAT 1/2" WHEEL 21 2 U WASHER FLAT 1/2" 22 2 U WASHER FLAT 1/2" 23 2 U NUT LOCK CRADLE, V500 (11 1/4 ) CRADLE, V800-V1200 (8 3/8 ) E VACASSY969 68

69 TURRET BOOM MANUAL ROTATION E VACASSY984 69

70 TURRET ITEM QTY PART # DESCRIPTION BOOM GUARD 2 1 T REDUCER 12MP-4MJ 3 2 T UNION 6MB-6MJ PUMP HYD. 12V 6QT MANIFOLD ASSY BOOM BOOM - RC RECEIVER 6-RELAY * BOOM - RC RECEIVER 8-RELAY BOOM CABLE TUBE WELDMENT BOOM CABLE TUBE VERTICAL WELDMENT STROBE LIGHT BOOM - TURRET STROBE LIGHT PLATE BOOM - FLANGE GASKET BOOM - FLEX HOSE ADAPTER WELDMENT HOSE AG SUCTION HOSE CLAMP 6IN T-BOLT CYLINDER, HYD. 3 X 20 VAC S HYD. HOSE EXTEND 6-77 ST HYD. HOSE RETRACT ST BOOM - EXT. CYLINDER BASE PIN 2 U PIN LINCH 3/16 X 1 9/ T ELBOW, 90 1/2 MB - 3/8 MJ AJUSTABLE CLEVIS - BOOM BOOM - PIVOT CYLINDER BASE PIN 2 U PIN LINCH 3/16 X 1 9/ BOOM - PIVOT CYLINDER ROD PIN 2 U PIN LINCH 3/16 X 1 9/ BOOM - EXT. CYLINDER RD PIN 2 U PIN LINCH 3/16 X 1 9/ BOOM - TURRET PIVOT PIN BUSHING BRONZE 1.25 X 1.00 X.50 LG 23 4 U WASHER, FLAT U PIN LINCH 3/16 X 1 9/ BRAKE CYLINDER 1 T PLUG, BREATHER 1/4 NPT 1 T UNION 4MJ-4MP BOOM MANUAL BRAKE WELDMENT 1 T FITTING, GREASE 3/ BOOM - TURRET WELDMENT GROMMET 1 ID - 1 1/4 DOG - 1/4 WO 6 U SCREW, HC X U NYLON LOCK NUT U WASHER FLAT SWIVEL BEARING * 3 T FITTING,GREASE.125 STRAIGHT (2 FITTINGS IN INNER RING, 1 IN OUTER RING) BOOM MOUNT BRAKE RING BOOM - LOWER STOP DISC SKID - WATER TANK CLEVIS TUBE RC TRANSMITTER ( w/ GRAPHIC OVERLAYS) * 1 X BOOM WIRING HARNESS * RUBBER 6-BUTTON PAD * DECAL OVERLAY * RC TRANSMITTER 8 BUTTON (w/ GRAPHIC OVERLAYS) BRACKET BOOM ELECTRONIC 7 X DEUTSCH DIODE RECEPTACLE RELAY TIME RELAY 2 SEC N/C WORK LIGHT W/ DUETSCH CONNECTOR BUILT BRACKET BOOM MANUAL ROTATION BOOM MANIFOLD CAVITY IDENTIFICATION PORT PART# DESCRIPTION USED ON WAY VALVE ALL WAY VALVE ALL WAY VALVE ALL WAY VALVE ALL CHECK VALVE MANUAL ROTATION PRESSURE SWITCH MANUAL ROTATION 1000 PSI, N/C RELIEF VALVE ADJ ALL WAY VALVE N/O MANUAL ROTATION * NOT SHOWN E VACASSY984 70

71 71 BOOM MANUAL ROTATION REV. FLOW E TURRET VACASSY

72 TURRET BOOM MANUAL ROTATION REV. FLOW ITEM QTY PART # DESCRIPTION BOOM GUARD BRACKET BOOM ELECTRONIC 7 X DEUTSH DIODE RECEPTACLE RELAY TIME RELAY 3 2 T UNION 6MB-6MJ 4 1 T REDUCER 12MP-4MJ PUMP, HYD. 12V VAC 6QT 6 6 T ELBOW, 90 1/2 MB - 3/8 MJ CYLINDER, HYD. DOOR & REV FLOW 2 W WIPER, CYLINDER ROD, 1 1/8 ROD SEAL PLATE WELDMENT BOOM SHUTOFF SEAL BOOM SHUTOFF SEAL PLATE SHIELD 1 U SCREW, HC 1-8 X U NUT, LOCK NY RC TRANSMITTER (w/ GRAPHIC OVERLAYS) * BOOM REMOTE METAL CLIP * 1 X BOOM WIRING HARNESS * RUBBER 6-BUTTON PAD * DECAL OVERLAY * RC TRANSMITTER 8 BUTTON MANIFOLD ASSY BOOM SWIVEL BEARING * 3 T FITTING,GREASE.125 STRAIGHT (2 FITTINGS IN INNER RING, 1 IN OUTER RING) BOOM MOUNT BRAKE RING SKID - WATER TANK CLEVIS TUBE BOOM - LOWER STOP DISC BOOM TURRET SHUTOFF WELDMENT 6 U SCREW, HC X U NYLON LOCK NUT U WASHER, FLAT BOOM - RC RECEIVER 8-RELAY ANTENNA, BOOM 3 STRAIGHT BOOM MANUAL BRAKE WELD T 1 T FITTING, GREASE 3/ BRAKE CYLINDER 1 T PLUG, BREATHER 1/4 NPT 1 T UNION 4MJ-4MP GROMMET 2 ID3 OD 1/4 WOG BOOM FLANGE GASKET BOOM - FLEX HOSE ADAPTER WELD T U PIN LINCH 3/16 X 1 9/ U WASHER, FLAT BUSHING BRONZE 1.25 X 1.00 X.50 LG BOOM - TURRET PIVOT PIN HOSE AG SUCTION HOSE CLAMP 6IN T-BOLT BOOM - EXT. CYLINDER ROD PIN CYLINDER, HYD 3 X 20 VAC S HYD. HOSE EXTEND 6-77 ST-90 ITEM QTY PART # DESCRIPTION BOOM - EXT. CYL. BASE PIN BOOM - PIVOT CYL. BASE PIN BOOM - PIVOT CYL. ROD PIN ADJUSTABLE CLEVIS - BOOM STROBE LIGHT PLATE STROBE LIGHT BOOM CABLE TUBE VERTICAL BOOM CABLE EXT. HORZ CLEANOUT COVER BOOM WELD T 12 U SCREW, HC 3/8-16 X 1 12 U WASHER, LOCK 3/8 12 U WASHER, FLAT 3/ BOOM TURRET SHUTOFF - CLEANOUT COVER GASKET WORK LIGHT W/ DUETSCH CONNECTOR BUILT BRACKET * 1 X CABLE BATTERY GND 1GA 600 * 1 X CABLE BATTERY HOT 1GA 600 * NOT SHOWN BOOM MANIFOLD CAVITY IDENTIFICATION PORT PART# DESCRIPTION USED ON WAY VALVE ALL WAY VALVE ALL WAY VALVE ALL WAY VALVE ALL WAT VALVE REVERSE FLOW WAY VALVE REVERSE FLOW CHECK VALVE MANUAL ROTA- TION PRESSURE SWITCH MANUAL ROTATION 1000 PSI, N/C RELIEF VALVE ADJ ALL WAY VALVE N/O MANUAL ROTA- TION E VACASSY985 72

73 73 BOOM HYDRAULIC ROTATION E TURRET VACASSY

74 TURRET ITEM QTY PART # DESCRIPTION BOOM GUARD PUMP HYD. 12V 6QT 3 1 T REDUCER 12MP-4MJ 4 2 T UNION 6MB-6MJ BOOM MANIFOLD WAY VALVE BRACKET BOOM ELECTRONICS BOOM - RC RECEIVER 6-RELAY * BOOM - RC RECEIVER 8-RELAY LIMIT SWITCH ADJ LOWER RC TRANSMITTER (w/graphic) * 1 X BOOM WIRING HARNESS * RUBBER 6-BUTTON PAD * DECAL OVERLAY * RC TRANSMITTER 8-BUTTTON (w/graphic) LIMIT SWITCH (LEVER NOT INCLUDED) BOOM - LIMIT SWITCH BRACKET BOOM - LIMIT SWITCH BRACKET SPACER BOOM - ROTATION STOP BRACKET BOOM - ROTATION STOP BRACKET (OPP) BOOM - ROTATION STOP BASE PLATE SLEW DRIVE - ASSEMBLY * 3 T FITTING,GREASE.125 STRAIGHT (2 FITTINGS IN INNER, 1 IN OUTER RING) VALVE MANIFOLD BOOM HYD. ROT VALVE DIRECTIONAL BOOM HYD. ROT TANK - BOOM HYD. MANIFOLD MTG PLATE VALVE RELIEF BOOM HYD ROT BOOM - TURRET WELDMENT 22 2 U PIN LINCH 3/16 X 1 9/ U WASHER, FLAT BUSHING BRONZE 1.25 X 1.00 X.50 LG BOOM - TURRET PIVOT PIN BOOM - FLANGE GASKET BOOM - FLEX HOSE ADAPTER WELDMENT HOSE AG SUCTION HOSE CLAMP 6IN T-BOLT BOOM - EXT. CYLINDER PIN 2 U PIN LINCH 3/16 X 1 9/ T ELBOW, 90 1/2 MB - 3/8 MJ CYLINDER, HYD 3 X 20 VAC S HYD. HOSE EXTEND 6-77 ST HYD. HOSE RETRACT ST BOOM - EXT. CYLINDER BASE PIN 2 U PIN LINCH 3/16 X 1 9/ BOOM - PIVOT CYLINDER BASE PIN 2 U PIN LINCH 3/16 X 1 9/ ADJUSTABLE CLEVIS - BOOM BOOM - CYLINDER SHORT BASE END BOOM - PIVOT CYLINDER ROD PIN BOOM - TURRET STROBE LIGHT PLATE STROBE LIGHT BOOM CABLE TUBE VERTICAL WELDMENT BOOM CABLE TUBE WELDMENT WORK LIGHT W/ DUETSCH CONNECTOR BUILT BRACKET BOOM HYDRAULIC ROTATION BOOM MANIFOLD CAVITY IDENTIFICATION PORT PART# DESCRIPTION USED ON WAY VALVE ALL WAY VALVE ALL WAY VALVE ALL WAY VALVE ALL RELIEF VALVE ADJ ALL E VACASSY986 74

75 75 BOOM HYDRAULIC ROTATION REV. FLOW E TURRET VACASSY

76 TURRET ITEM QTY PART # DESCRIPTION BOOM GUARD BRACKET BOOM ELECTRONICS 7 X DEUTSH DIODE RECEPTACLE RELAY TIME RELAY 3 2 T UNION 6MB-6MJ SWITCH LIMIT BOOM SWITCH LIMIT BOOM ADJ LEVER BOOM - LIMIT SWITCH BRACKET BOOM - LIMIT SWITCH BRACKET SPACER MANIFOLD ASSY BOOM 9 6 T ELBOW, 90 1/2 MB - 3/8 MJ CYLINDER, HYD DOOR & REV FLOW 2 W WIPER CYLINDER ROD, 1 1/8 ROD SEAL PLATE WELDMENT BOOM SHUTOFF SEAL BOOM SHUTOFF SEAL PLATE SHEILD 1 U SCREW, HC 1-8 X U NUT, LOCK NY RC TRANSMITTER (w/graphic) * BOOM REMOTE MEDAL CLIP * 1 X BOOM WIRING HARNESS * RC TRANSMITTER 8-BUTTON (w/graphic) * RUBBER 8-BUTTON PAD * DECAL OVERLAY BOOM - ROTATION STOP BRACKET BOOM - ROTATION STOP BASE PLATE BOOM - ROTATION STOP BRACKET (OPP) SLEW DRIVE - ASSEMBLY * 3 T FITTING,GREASE.125 STRAIGHT (2 FITTINGS IN INNER RING, 1 IN OUTER RING) TANK - BOOM HYD. MANIFOLD MTG PLATE VALVE MANIFOLD BOOM HYD. ROT VALVE DIRECTIONAL BOOM HYD. ROT VALVE RELIEF BOOM HYD. ROT BOOM - RC RECEIVER 6-RELAY * BOOM - RC RECEIVER 8-RELAY BOOM - TURRET SUB-WELD T REAR 6 U SCREW, HC X U NYLON LOCK NUT U WASHER, FLAT GROMMET 2 ID 3 OD 1/4 WOG BOOM TURRET SUB-WELDMENT BOOM - TURRET PIVOT PIN BUSHING BRONZE 1.25 X 1.00 X.50 LG 26 4 U WASHER, FLAT U PIN LINCH 3/8 X 1 9/ BOOM - FLANGE GASKET BOOM - FLEX HOSE ADAPTER WELDMENT HOSE AG SUCTION HOSE CLAMP 6IN T-BOLT BOOM - EXT. CYLINDER BASE PIN 2 U PIN LINCH 3/8 X 1 9/ CYLINDER, HYD. 3 X 20 VAC S HYD. HOSE EXTEND 6-77 ST HYD. HOSE RETRACT ST-90 BOOM HYDRAULIC ROTATION REV. FLOW ITEM QTY PART # DESCRIPTION BOOM EXT CYLINDER ROD PIN 2 U PIN LINCH 3/16 X 1 9/ BOOM PIVOT CYLINDER ROD PIN 2 U PIN LINCH 3/16 X 1 9/ BOOM PIVOT CYLINDER BASE PIN 2 U PIN LICH 3/16 X 1 9/ STROBE LIGHT PLATE STROBE LIGHT BOOM CABLE TUBE VERTICAL WELDMENT BOOM CABLE TUBE WELDMENT CLEANOUT COVER BOOM WELDMENT 12 U SCREW, HC 3/8-16 X 1 12 U WASHER, LOCK 3/8 12 U WASHER, FLAT 3/ BOOM TURRET SHUTOFF CLEANOUT GASKET COVER PUMP, HYD. 12V VAC 6QT 43 1 T REDUCER 12MP-4MJ WORK LIGHT W/ DUETSCH CONNECTOR BUILT BRACKET * NOT SHOWN BOOM MANIFOLD CAVITY IDENTIFICATION PORT PART# DESCRIPTION USED ON WAY VALVE ALL WAY VALVE ALL WAY VALVE ALL WAY VALVE ALL WAT VALVE REVERSE FLOW WAY VALVE REVERSE FLOW RELIEF VALVE ADJ ALL E VACASSY987 76

77 HOSE STORAGE BOOM E VACASSY978 77

78 HOSE STORAGE BOOM ITEM QTY NUMBER DESCRIPTION BOOM EXTENSION HOSE STORAGE CLAMP T-BOLT PIPE CAP 6 PVC BOOM HOSE EXTENSION BOOM EXTENSION HOSE UNION EXHAUST 4 OD - MNPT FEMALE COUPLER MAL COUPLER BOOM HOSE EXTENSION WITH 4 UNION PVC ALUMINUM TUBE 52 1/2 LG HALF NIPPLE COUPLING, 4 ALUM CAMLOCK MXF UNION PVC 4 FNPT 4 MSLIP w/hole HOSE STORAGE RETAINING ROD LANYARD CABLE 6 2 R R-CLIP CLAMP T-BOLT E VACASSY978 78

79 Hot Box Assembly VACASSY949 79

80 Hot Box Assembly ITEM QTY NUMBER DESCRIPTION INSULATION DISC COIL ASSEMBLY INSULATION BLANKET INSULATION DRUM HEAD BOTTOM WRAP ASSEMBLY SLOTTED EXHAUST PLATE CLIP NUT 1/4-2 DUNC WASHER ZI SAE TYPE A 3/ SCREW # X 3/4 LONG TOP WRAP EDGING 3 FT REQUIRED BURNER-12 VOLT NOZZLE-OIL LOCKNUT 1/2-ELECTRICAL CONDIUT STRAIGHT CONNECTOR ELBOW 1/4 M 1/4 BARB 90 BRASS CONTROL BOX COMPLETE CONTROL BOX ONLY STRAIN RELIEF RELAY CONTROL 1 X PLUG, ENCLOSURE 3/4 KNOCKOUT ROCKER SWITCH 15AMP 24 VOLT ADJUSTABLE THERMOSTAT F 9 2 T REDUCER 1/2 MP - 3/8 MJIC FLOW SWITCH ELBOW 1/2 F X 3/8 M STEEL PIPE NIPPLE 1/2 NPT X 5 1/2 LONG PATCH PLATE SCREW SELF DRILL #10 X 1/ FUEL FILTER WITH ELEMENT FUEL FILTER ELEMENT * CROSS 1/2 NPT STL * PRESSURE RELIEF VALVE 4500 PSI * ITEM NOT SHOWN VACASSY949

81 Arrow Board Option VACASSY947 81

82 Arrow Board Option ITEM QTY NUMBER DESCRIPTION MOUNTING BAIL WASHER BOLT COVER MACHINE SCREW SPDT SWITCH RED PILOT LAMP AMP FUSE CIRCUIT BOARD ASSY #6 BLUE SPADE CONNECTOR 11 4' RED 12 4' BLACK 13 20' CABLE HARNESS #6 BLUE SPADE CONNECTOR WAY CONNECTOR STANDARD LAMP ASSY ARROW BOARD FRAME DUST COVER VACASSY947 82

83 Vacuum Diesel Engine Schematic

84 Vacuum Diesel Engine Schematic

85 Vacuum Diesel Engine Schematic

86 Vacuum Diesel Engine Schematic

87 Vacuum Diesel Engine Schematic

88 88 PAGE LEFT BLANK

89 Boom Wiring Schematic

90 Boom Wiring Schematic

91 PAGE LEFT BLANK 91

92 Hot Box Assembly WIRING SCHEMATIC VACASSY949 92

93 PAGE LEFT BLANK 93

94 Arrow Board Option VACASSY947 94

95 PAGE LEFT BLANK 95

96 Tank and Optional Jack Hydraulic Schematic

97 PAGE LEFT BLANK 97

98 Boom Hydraulic Schematic

99 PAGE LEFT BLANK 99

100 INSTALLATION OPERATION MAINTENANCE Universal URAI-DSL Universal RAI and URAI DSL Blowers US $3.00, Canada $4.50 Contents Information Summary Safety Precautions Operating Limitations. Limitations Installation. Lubrication Operatioin Lubrication Operation Troubleshooting Troubleshooting Inspection & Maintenance Inspection Figures.... &.. Maintenance Data Tables Assembly Assembly Drawings. Drawings Parts List Parts List Basic Connection & Drive Shaft Information Do These Things To Get The Most From Your ROOTS blower - Check Make shipment sure for both damage. driving If found, and file claim driven withequipment Read is correctly starting check lubricated points under before OPERATION. start-up. Run carrier See and LUBRICATION. notify Roots. equipment briefly to check for installation errors and make corrections. Follow with a trial run under normal operating conditions. - Unpack In shipment event of carefully, trouble and during check installation contents against or operation, do not attempt repairs of ROOTS furnished Packing equipment. List. Notify Roots Notify if ROOTS, a shortage giving appears. all nameplate information plus an outline of operating In event of trouble during installation or operation, do conditions and a description of the trouble. Unauthorized not attempt attempts repairs of at Roots equipment furnished repair equipment. may Store in a clean, dry location until ready for installation. Notify Lift by void methods ROOTS discussed warranty. under INSTALLATION to Roots, giving all nameplate information plus an outline avoid straining or distorting the equipment. Keep covers of operating conditions and a description of the trouble. - on all Units openings. out Protect of warranty against may weather be and repaired corrosion adjusted if Unauthorized by the owner. attempts Good at inspection equipment repair andmay void outdoor storage is necessary. Roots warranty. maintenance practices should reduce the needs for repairs. Read OPERATING LIMITATIONS and INSTALLATION sections in this manual and plan the complete installation. owner. of publication. Good inspection ROOTS and maintenance reserves the practices right Units out of warranty may be repaired or adjusted by the NOTE: Information in this manual is correct as of the date to make design or material changes without notice, should and reduce without the obligation need for repairs. to make similar Provide changes for adequate without safeguards notice, against and without accidents obligation to NOTE: to make Information similar in changes this manual on is equipment correct as of of the prior date of persons manufacture. working on or near the equipment during both publication. Roots reserves the right to make design or installation and operation. See SAFETY PRECAUTIONS. material changes without notice, and without obligation to make similar changes on equipment of prior manufacture. Install all equipment correctly. Foundation design must be adequate and piping carefully done. Use recommended accessories for operating protection. Make sure both driving and driven equipment is correctly lubricated before start-up. See LUBRICATION. For your nearest Roots Office, dial our Customer Service Hot Line toll free; ROOT(S) (7668) or direct McLaughlin 07/08 100