Parts Manual Vermeer/ McLaughlin VX/VSK30-500G VX/VSK30-800G VX/VSK G Vacuum Machine Part #E (SERIAL # PRESENT)

Transcription

1 2006 Perimeter Road. Greenville, SC Toll Free: 800/ Phone: 864/ Fax: 864/ Website address: address: mmole@mightymole.com Parts Manual Vermeer/ McLaughlin VX/VSK30-500G VX/VSK30-800G VX/VSK G Vacuum Machine Part #E (SERIAL # PRESENT) 2017 by McLaughlin Group, Inc All rights reserved. No part of this manual may be reproduced in any form, or by any means without prior written permission of McLaughlin Group, Inc. 1

2 2

3 Table of Contents PARTS SPOIL TANK AND FILTRATION MANUAL/HYDRAULIC DOOR... 4 HYDRAULIC DOOR CYLNDER FILTRATION...12 ENGINE COMPARTMENT ENGINE BLOWER WATER PUMP REGULATOR ELECTRICAL HYDRAULIC PUMP WATER TANK AND ACCESSORIES WATER TANKS GALLON SADDLE WATER TANKS - 50 GALLON SADDLE ANTIFREEZE ASSEMBLY HOSE REEL TRAILER AND SKID ASSEMBLY TRAILER SKID ASSEMBLY HYDRAULIC JACK OPTION SURGE BREAK OPTION TOOLS HOSES REDUCTION TOOL VACUUM TOOL WASH WAND VALVE BOX CLEAN OUT TOOL ROTARY LANCE LAWN SWEEPER SURFACE CLEANER ELECTRICAL SCHEMATICS ELECTRICAL HYDRAULIC SCHEMATICS TANK AND OPTIONAL JACK MAINTENANCE MANUALS ROOTS BLOWER ENGINE WARRANTY 3

4 Tank and Door Assembly V E VACASSY031

5 Tank and Door Assembly V500 ITEM QTY PART NO. DESCRIPTION TANK WELDMENT - 500LE (42 DIA) 1 T REDUCER, 1 MB - 3/8 MJ 2 1 X STRAIN RELIEF, 1/ HIGH LEVEL FLOAT SWITCH TUBE BUSHING, RUBBER HIGH LEVEL FLOAT SWITCH GROMMET 2 ID 3 OD 1/4 WOG TRAILER SLOT MODEL STROBE LIGHT 3 U SCREW, PHILLIPS #10-24 X 1 3 U WASHER, LOCK #10 3 U NUT, HEX # STROBE LIGHT BRACKET 4 X DT MOUNTING CLIP 4 U SCREW, HC 1/2-13 X U WASHER, FLAT 1/2 4 U WASHER, LOCK 1/2 4 U NUT, HEX 1/ LIGHT CLEARANCE 3 BAR 9 2 U RING,RET E-RING.375 SHAFT DOOR HINGE ROD DOOR SEAL 42 DIA TANK DOOR WELDMENT (42 DIA) VALVE, 4 GATE BRASS LEVER FLANGE (500LEHD/800LEHD) * O-RING, GATE VALVE FLANGE * VALVE, 3" GATE BRASS LEVEL TYPE (500LE/800LE-500G/800G) * GATE VALVE TANK FLANGE 3" * GASKET DOOR LE INLET/OUTLET * COUPLING, PP 3" FCAM X 3" MNPT GASKET, 4 COUPLER SIGHT GLASS SIGHT GLASS PLATE SIGHT GLASS HAND WHEEL TANK SAFETY BRACE VALVE, 6 GATE BRASS LEVER FLANGE * HANDLE,6"GATE VALVE(RIV MODEL) * GASKET DOOR LE INLET/OUTLET HLD TANK ROD WELDMENT * NOZZLE, TANK CLEAN OUT * 1 W O-RING 1 7/8 X 2 1/8 X 1/8 (225) TANK PIVOT ROD 2 U WASHER, FLAT 2 2 U LOCK NUT 2 U SCREW, HC 1/2-13 X 2 1/2 LG GROMMET 1 I8D - 1 1/4 DOG - 1/4 WOG BALLFLOAT SHUTOFF WELDMENT 2 U SCREW, HC 3/8-16 X U WASHER, LOCK 3/8 2 U WASHER, FLAT 3/ SEAT 4 RUBBER SEAT CLAMP BALL STRAINLESS FLOAT WORK LIGHT (IF SUPPLIED FOR UNIT) CAMLOCK, 4 AL FCAM X MNPT * NOT SHOWN E VACASSY031 5

6 Tank and Door Assembly V800LE E VACASSY032

7 Tank and Door Assembly V800LE ITEM QTY PART NO. DESCRIPTION 1 1 T REDUCER, 1 MB - 3/8 MJ BALL STAINLESS FLOAT BALL FLOAT SHUTOFF WELDMENT 2 U SCREW, HC 3/8-16 X U WASHER, LOCK 3/8 2 U WASHER, FLAT 3/ SEAT 4 RUBBER SEAT CLAMP TANK WELDMENT - 800LE (48 DIA) 5 1 X STRAIN RELIEF, 1/ HIGH LEVEL FLOAT SWITCH TUBE HIGH LEVEL FLOAT SWITCH GROMMET 2 ID3 OD1/4 WOG TRAILER SLOT MODEL STROBE LIGHT 3 U SCREW, PHILLIPS #10-24 X 1 3 U WASHER, FLAT 1/2 3 U NUT HEX, # STROBE LIGHT BRACKET WELDMENT 4 X DT MOUNTING CLIP 4 U SCREW, HC 1/2-13 X U WASHER, FLAT 1/2 4 U WASHER, LOCK 1/2 4 U NUT, HEX 1/ LIGHT CLEARANCE 3 BAR 12 2 U SNAP RING, EXT 1" SHAFT ZP DOOR HINGE ROD SEAL, DOOR SQ V750/V800LE 154" DOOR 800 (48 )- WELDMENT GASKET, 4 COUPLER SIGHT GLASS SIGHT GLASS PLATE SIGHT GLASS HAND WHEEL VALVE, 4 GATE BRASS LEVER FLANGE (500LEHD/800LEHD) * O-RING, GATE VALVE FLANGE * VALVE, 3 GATE BRASS LEVER TYPE (500LE/800LE - 500G/800G) * GATE VALVE TANK FLANGE 3 * GASKET DOOR LE INLET/OUTLET * COUPLING, PP 3" FCAM X 3" MNPT TANK SAFETY BRACE VALVE 6 GATE BRASS LEVER HANDLE,6"GATE VALVE(RIV MODEL) GASKET DOOR LE INLET/OUTLET TANK ROD 800LE WELDMENT * 1 W O-RING, 1 7/8 X 2 1/8 X 1/8 (225) NOZZLE, TANK CLEANOUT TANK PIVOT ROD 2 U WASHER FLAT 2 2 U LOCK NUT 2 U SCREW, HC 1/2-13 X 2 1/2 LG GROMMET 1 ID- 1 1/4 DOG - 1/4 WO WORK LIGHT (IF SUPPLIED FOR UNIT) CAMLOCK, 4 AL FCAM X MNPT * NOT SHOWN E VACASSY032 7

8 Tank and Door Assembly E VACASSY036 8

9 Tank and Door Assembly 1200 ITEM QTY PART NO. DESCRIPTION BALL STRAINLESS FLOAT BALL FLOAT SHUTOFF WELDMENT 2 U SCREW, HC 3/8-16 X U WASHER, LOCK 3/ SEAT 4 RUBBER SEAT CLAMP X STRAIN RELIEF, 1/ HIGH LEVEL FLOAT SWITCH TUBE HIGH LEVEL FLOAT SWITCH TANK WELDMENT GROMMET 2 ID 3 OD 1/4 WOG TSM LIGHT, STROBE LED DEUTSCH 3 U SCREW, PHILLIPS #10-24 X U WASHER, LOCK #10 3 U NUT, HEX # STROBE LIGHT BRACKET 4 U SCREW, HC 1/2-13 X U WASHER, FLAT 1/2 4 U WASHER, LOCK 1/2 4 U NUT, HEX 1/ X DT MOUNTING CLIP LIGHT CLEARANCE BAR SNAP RING DOOR HINGE ROD DOOR SEAL 54 DIA. TANK DOOR 1200 WITH INLET (US) DOOR 1200 WITH INLET (AUS) GASKET, 4 COUPLER SIGHT GLASS SIGHT GLASS PLATE SIGHT GLASS HAND WHEEL GASKET, INLET/OUTLET DOOR LE GATE VALVE BRASS LEVEL TYPE * COUPLING, PP 3" FCAM X 3" MNPT TANK SAFETY BRACE VALVE, 6 GATE BRASS LEVER HANDLE,6"GATE VALVE(RIV MODEL) TANK ROD 1200 (54 DIA TANK) NOZZLE, TANK CLEANOUT GROMMET 1 ID 1 1/4 DOG 1/4 WO TANK PIVOT ROD CYLINDER PIN WELDMENT 2 U SCREW, HC 3/8-16 X U WASHER, FLAT 3/8 2 U WASHER, LOCK 3/ U NUT, LOCK NY ZP 28 2 U WASHER FLAT 2.125ID X 4.5OD 29 2 U SCREW,HC X2.50 ZP G5 * NOT SHOWN E VACASSY036 9

10 Hyd. Door Cylinder Assembly E VACASSY942 10

11 Hyd. Door Cylinder Assembly ITEM QTY PART NO. DESCRIPTION DOOR HYD LONG LINKAGE WELDMENT SHORT LINKAGE WELDMENT DOOR HYD LONG LINKAGE SS WELDMENT BUSHING BRONZE FLANGED HYD DOOR - PIN WELDMENT 1 DIA X HYD CYLINDER - 8 STROKE 7 4 T UNION 8MB - 4MJ 8 6 U PIN LINCH 3/16 X 1 9/ DOOR CAPTURE PIN BUSHING BRONZE FLANGED BUSHING BRONZE 1 1/4 X 1.00 X 3/4 LG ROD END 1 X 7 1/2 2 U NUT, JAM U NUT, NY LOCK 1 4 U WASHER, FLAT X 4 1/2 HITCH PIN HYD ARM GUARD 15 1 T ELBOW, 90 1/4MJ - 1/4FJ LINKAGE CROSS TUBE V LINKAGE CROSS TUBE V LINKAGE CROSS TUBE V PLASTIC STRIP, 1/4 X 2 X 6 LG 4 U SCREW,SFH X1.00 ZP 4 U NUT,LOCK, NY, ZP G2 4 U WASHER FLAT.250 ZP E VACASSY942 11

12 Filtration 500/ HOSE VAC KANAFLEX 3" - 185"LG (NON-REV FLOW) HOSE VAC AG SUCTION 3" - 185"LG (REV FLOW) E VACASSY349 12

13 Filtration 500/575 ITEM QTY PART # DESCRIPTION 1 2 U NUT, LOCK NY Y - HANDLE 3 5 U WASHER, FLAT 1/ DOOR LATCH (AIR FILTER) WELDMENT RF AIR FILTER DOME NUT, WING 1/ FILTER, ELEMENT 575 CFM GASKET, REV FLOW AIR FILTER EYE BOLT FILTER HSG AIR 575RF * 1 U SCREW, HC 3/8-16 X 3.5 * 1 U SCREW, HC 3/8-16 X 2.25 * 10 U WASHER, FLAT 3/8 * 2 U NYLON LOCKNUT 3/ CLAMP T-BOLT 3 (350) HOSE VAC KANAFLEX (NON-REV FLOW) HOSE VAC AG SUCTION (REV FLOW) HOSE AG SUCTION CYCLONE 575 REV FLOW * 1 U SCREW, HC 3/8-16 X 3.5 * 1 U SCREW, HC 3/8-16 X 2.25 * 10 U WASHER, FLAT 3/8 * 2 U NYLON LOCKNUT 3/8-16 * 8 U SCREW, HC 3/8-16 X 1.00 * 16 U WASHER, FLAT 3/8 * 8 U NYLON LOCKNUT 3/ GASKET, REV FLOW CYCLONE HD CYCLONE DOME DOOR ASSY DOOR LATCH (CYCLONE WELDMENT) IN ELBOW 90 8IN LEG AIR FILTER BRACKET LE * 4 U SCREW, HC 3/8-16 X 1.00 * 8 U WASHER, FLAT 3/8 * 4 U NYLON LOCKNUT 3/8-16 * NOT SHOWN E VACASSY349 13

14 Engine Briggs & Stratton 31HP VACASSY858 14

15 Engine Briggs & Stratton 31HP ITEM QTY NUMBER DESCRIPTION OIL FILTER FUEL FILTER AIR FILTER OIL PRESURE SWITCH SHEAVE, 6.55 OD SD 3-GROOVE BUSHING, 1 1/8 SD * KEY SET * SPARK PLUG * NOT SHOWN VACASSY858 15

16 Blower Assembly 31LEG E 16 VACASSY226

17 Blower Assembly 31LEG ITEM QTY PART NO. DESCRIPTION RAIN CAP SILENT SILENCER, 500 CFM, COWL U-BOLT CLAMP UNION EXHAUST 3 OD-MNPT HOSE VAC ASSY 4-55 ST T FITTING HOSE 4HO-4FJ VALVE,2" AIR RELIEF SET 15"HG (STANDARD) VALVE,2" AIR RELIEF SET 13"HG (HIGH ALTITUDE) KUNKLE VALVE FILTER SHEAVE, 6.95 OD SDS 2-GROOVE BUSHING, 1 1/8 SD RETAINER BX T ELBOW, 4MP-4MJ HOSE VAC KANAFLEX CLAMP T-BOLT 3 (350) INLET ELBOW 31LEG ROD TIGHTENER WELDMENT EXHAUST 3 ELBOW TIGHT 90 ID-OD WELDMENT BLOWER (MODEL47) 4 U SCREW, HC 1/2-13 X 1 4 U WASHER, LOCK 1/2 4 U WASHER, FLAT 1/ TENSION BLOCK 575CFM 18 1 T FITTING, HOSE 4HO-4FJ 19 1 T UNION 4FP-4MJ PRESSURE GAUGE E VACASSY226 17

18 18 Assembly of URAI DSL Blowers with Splash Lubricated Drive End 3-5 Gear Diameter

19 URAI-DSL Splash Lubricated Blowers 4" Gear Diameter Item # Qty Part # Description Headplate Gear End Headplate Drive End Gearbox Timing Gears Gasket, Gear Box, DE Cover Cylinder Impeller & Shaft Drive Impeller & shaft Driven Bearing, Ball Bearing, Roller Pin, Dowel Gear Nut Key Plug, Pipe Screw Hex Breather (Plug Vent) 26 * Screw, Hex Seal, Lip Bearing Screw, Hex, Nylock Screw, Hex Seal Lip Drive Clamp Plate Foot Washer Mounting Screw Socket Screw Hex DE Oil Slinger Set Screw Drive End Cover Drive End Oil Slinger Oil Sight Glass *Quantities vary by blower. 19

20 Water Pump Assembly TX1510 LEG HOSE TO WATER REEL VACASSY308 20

21 Water Pump Assembly TX1510 LEG ITEM QTY PART NO. DESCRIPTION SHEAVE, TX1512/10 CLUTCH BELT, AX PUMP, WATER TX1510 S T UNION, 3/8MP - 3/8MJ 4 1 T UNION, 1/2MP - 3/4MJIC WATER PUMP ADJ BLOCK ROD, TENSIONER WELDMENT HOSE VAC PUSH FITTING, HOSE #12FJ PUSHLOCK HOSE ASSY VAC LG T ELBOW, 90 12MB - 12MJ 10 1 T UNION, 12MP-12MJ 11 1 T TEE, 3/4 FP - 3/4 FP - 3/4 FP 12 1 T UNION, 3/4 MP - 3/4 MP 13 1 T TEE, 6MJ - 6MJ - 6FJ REDUCER, 1/4 FP - 3/8 MJ WATER PRESSURE GAUGE 1/4 NPT HOSE ASSY VAC 6-15 LG ST T ELBOW,90 3/8 MP - 3/8 MJ 18 1 T PLUG, 1/4 MP, SOCKET 19 1 T REDUCER, 3/8 MP - 1/2 MJ 20 1 T ELBOW, 90 3/8 MP - 3/8 MJ BRACKET, UNLOADER (GAS UNITS) VALVE, UNLOADER W/SWITCH HOSE ASSY VAC /2 LG ST T TEE, 8MP-8FP-8FP 25 1 T UNION, 8MP-8MJ HOSE VAC PUSH 8-8 1/ U U-BOLT, VACASSY308 21

22 Water Pump TX1510 TORQUE SPECS* *Decrease torque by 20% if threads are lubricated Pos. Ft/lb Nm VACASSY327 22

23 Water Pump TX1510 ITEM QTY. PART # DESCRIPTION ITEM # S NO. OF ASSY NO. OF CYL KIT KIT # INCL D IN KIT IN KIT WILL SERVICE MANIFOLD, 15mm KIT123 4,5,6,7,8,(11) SCREW, M8 X KIT124 9, LOCKWASHER, M KIT O-RING KIT160 42, VALVE SEAT KIT161 42, VALVE PLATE KIT SPRING KIT VALVE CAGE KIT O-RING KIT VALVE CAP KIT166 40,41,42,43, VALVE ASSEMBLY KIT167 40,41,42,43, SCREW, M6 X BEARING COVER OIL LEVEL INDICATOR O-RING BALL BEARING OIL SEAL CRANKCASE OIL DIP STICK CRANKSHAFT 10mm KEY PLUNGER GUIDE CONNECTING ROD O-RING COVER REAR CRANKCASE COVER SCREW, M6 X O-RING PLUG, 1/4 G CONNECTING ROD PIN FLINGER WASHER ANTI-EXTRUSION RING O-RING CERAMIC PLUNGER BUSHING NUT, M OIL SEAL RAIL LOCK WASHER, M SCREW, M8 X SEAL RETN R 15mm O-RING SEAL, LP, 15mm INT. RING, 15mm PACKING ASSY, 15mm PLUG, 3/8 G PLUG, 1/2 G WASHER, M WASHER, M OIL LEVEL INDICATOR O-RING VACASSY327 23

24 Unloader Valve PULSAR4KHP VACASSY01305

25 Unloader Valve PULSAR4KHP ITEM QTY PART # DESCRIPTION PISTON HOLDER, BRASS O-RING, 1.78 X 14MM PISTON, SST BACK-UP RING, OPN, 14 X 16 X 2MM O-RING, 1.78 X 10.82MM HOUSING, 3/8 NPT-F, BRASS SEAT, 8MM + O-RING, 1.78MM BALL, 13/32, SST SPRING, 1.6 X 11.5 X 20MM, SST INLET COUPLING, 3/8 NPT-F, BRASS GRUB SCREW, 3/8N NPT BACK-UP RING, OPN, 6.2 X 9 X 1.2MM O-RING, 1.78 X 6.07MM O-RING, 3 X 6MM SHUTTER PIN, BRASS + O-RING 3 X 6MM SPRING, 0.7 X 9 X 20 SST O-RING, 1.78 X 15.6MM, NI NIPPLE, 3/8 NPT-F KNOB, 6 X HEX, LOCKNUT, M KNOB + PLUG WASHER, 9.2 X 24 X 0.5MM HEX NUT, M8, BRASS SPRING, 5 X 25 X 50MM, WHITE, PULSAR4KLP SPRING, 5 X 25 X 53MM, BLUE, PULSAR4KHP SEAT FRAME VACASSY

26 Control Panel LEG-Series SPOIL TANK FULL LIGHT TANK DOOR RAISE / LOWER SPOIL TANK FULL / OVERRIDE LIGHT HOUR METER SPOIL TANK FULL / OVERRIDE HYD. JACK RAISE / LOWER WATER ON / OFF TANK RAISE / LOWER ANTIFREEZE E VACASSY

27 Control Panel LEG-Series ITEM QTY PART NO. DESCRIPTION 1 1 X STRAIN RELIEF, 3/4 2 4 U NUT, LOCK 1/ LEG CONTROL BOX (LARGE) 4 8 U WASHER, LOCK 1/4 5 8 U SCREW, HC 1/4-20 X COVER PLATE GASKET COVER PLATE 8 1 J DECAL, CONTROL PANEL LEG 9 8 U WASHER, FLAT 1/ U WASHER, LOCK #4 ZP INTERNAL 11 2 U WASHER, LOCK #4 EXTERNAL TOOTH 12 2 U SCREW, PAN HD PHIL #4-40 X X HOUR METER 14 2 U NUT, HEX M/S # X LIGHT, LED DUAL PANEL 16 4 X SWITCH, ROCKER DPST (ON) OFF (ON) 17 1 X SWITCH, ROCKER SPST ON - OFF * NOT SHOWN E VACASSY

28 Hydraulic Pump C1 C2 #6 SAE PORTS OPTIONAL P.C. ORIFICE (CAVITY STD.) (SPECIFY FLOW) P T Schematic VACASSY249 28

29 Hydraulic Pump ITEM QTY NUMBER DESCRIPTION HYDRAULIC PUMP 12V 6QT HYDRAULIC PUMP 12V 3QT 2 U SCREW, HC 3/8"-16 X 1 2 U WASHER, LOCK 3/8" 2 U WASHER, FLAT 3/8" 2 T UNION 6MB-6MJR HOSE ASSY VAC 6-20 ST-90 2 T BULKHEAD 6MP 6MP VALVE, 4 WAY - 2 POSITION (12V) COIL, 10 VDC GROUNDED W/DEUTSCH CONN CARTRIDGE, 4 WAY - 2 POSITION VALVE, 2 WAY - 2 POSITION (12V) GROUNDED COIL, 10 VDC, 2 WAY-2 POS GRND W/DEUTSCH CONN VALVE 12V HYD 2 WAY-2 POS STRAP, MOTOR SOLENOID CONNECTING SCREW, RND HD MACH X 1/4" SWITCH, SOLENOID 12VDC, 3 POST GRND PUMP ASSY O-RING INDUST 3-5/8 X 3-7/8 X 1/ PARTS KIT-VALVE ASSY, POPPET/BALL CHECK PLUG SEAL PLUG, #8 SAE VALVE, PRESS, COMP ORIFICE PARTS KIT, RELIEF VALVE MOTOR, ELECTRIC 12 VDC BEARING, BASE, MOTOR NUT, HEX 5/ WASHER, LOCK 5/16" SCREW, HEX HEAD, 1/4-20 X 1-3/8" PLUG, 3/8" NPTF TUBE, RETURN (1/8") SCREEN, FILTER (SUCTION) TUBE, FILTER SUCTION 3/8 NPT 90 DEG QT RESEVOIR POLY * QT RESEVOIR POLY PLUG, VENT, 3/8" NPT CLAMP, HOSE WORM GEAR (IN SERIES) * 1 X HYDRAULIC PUMP WIRE HARNESS * NOT SHOWN VACASSY249 29

30 Water Tank Assembly 125 Gallon Saddle Tanks 31LEG/LE E VACASSY611 30

31 Water Tank Assembly ITEM QTY NUMBER DESCRIPTION TANK, WATER 125 GAL (CURB SIDE) BULKHEAD 1 1/4 BOTTOM FEED TANK, WATER 125 GAL (STREET SIDE) BULKHEAD 1 1/4 BOTTOM FEED WATER TANK LED SWITCH, WATER LEVEL (HORIZ) UNION, 4FP - 6FJ FILTER, WATER HIGH PRESSURE UNION, 4FP - 6MJ 7 1 T UNION, 12MP - 12MP HOSE ASSY VAC ST-ST 9 2 T FITTING, HOSE 6HO - 6FJ 10 2 T STREET ELBOW / FITTING, HOSE BARB 20HB - 20MP HOSE VAC VINYL 1 1/ HOSE VAC VINYL 1 1/ WYE, 1 1/4 FP 45DEG BLACK PIPE UNION, 1 1/4 MP - 1 1/4 FP SWIVL COUPLING, PIPE 1 1/4-3/ T UNION, 3/4 FJ - 3/4 MP 18 2 T UNION, 12MP - 12MJ 19 3 T VALVE, BALL 3/4 FNPT BRASS 20 2 T UNION, 16MP - 12MP STRAINER Y BANJO END CAP GASKET STRAINER PLUG FKM O-RING STRAINER MESH SCREEN Y-BODY EPDM O-RING 22 1 T ELBOW, 90 3/4 MP - 3/4 MJ 23 2 T TEE, 3/4 FP - 3/4 FP - 3/4 FP HOSE VAC PUSH Gallon Saddle Tanks 31LEG/LE E VACASSY611 31

32 Water Tank Assembly 50Gallon Saddle Tanks LE 1 26 HOSE TO HOSE REEL E VACASSY610 32

33 Water Tank Assembly 50Gallon Saddle Tanks 31LE ITEM QTY PART NO. DESCRIPTION GALLON WATER TANK LID, 50 GALLON WATER TANK WATER TANK FRAME (STREET) WATER TANK HOLD DOWN BULKHEAD, 1 1/4 BOTTOM DRAIN BANJO ELBOW, /4 STREET GALVAN FITTING, 1 1/4 MP - 1 1/4 HB 6 2 T PLUG #12MP VALVE, BALL 1 1/4 M x F BRASS WATER TANK FRAME (CURB) WATER TANK HOLD DOWN CLAMP, HOSE 1 1/4-2 1/8 HD HOSE VAC CLEAR VINYL 1 1/ WATER HEADER LE GROMMET 2 ID X 3 OD X 1 1/4 WOG 13 1 T REDUCER, 1 1/4 MP - 3/4 FP 14 1 T UNION, 3/4 FJ - 3/4 MP 15 2 T UNION, 3/4 MP - 3/4 MJ 16 1 T VALVE, BALL 3/4 FNPT BRASS 17 1 T REDUCER, 1 MP - 3/4 MP STRAINER, Y 1 BANJO END CAP GASKET STRAINER PLUG FKM-O-RING STRAINER MESH SCREEN Y-BODY EPMD O-RING 19 1 T REDUCER 1 MP - 3/4 MJ HOSE VAC PUSH T TEE, 3/4 FP - 3/4 FP - 3/4 FP 22 1 T REDUCER, 12MP - 8MJ HOSE VAC PUSH HOSE VAC PUSH HOSE ASSY VAC ST ELBOW, 45 1/2 MJ BULKHEAD SWITCH, WATER TANK HORIZ E VACASSY610 33

34 Antifreeze Assembly VACASSY943 34

35 Antifreeze Assembly ITEM QTY PART NO. DESCRIPTION ANTI-FREEZE TANK 4 GAL. 4 U SCREW, HC X U WASHER, FLAT 5/16 4 U WASHER, LOCK 5/ T REDUCER, 20MP-12FP 3 1 T UNION, 12MP-12MP 4 1 T BALL VALVE, BRASS 3/4 FP VACASSY943 35

36 Hose Reel Assembly E VACASSY762 36

37 Hose Reel Assembly ITEM QTY NUMBER DESCRIPTION HOSE REEL, WATER 3/8 X HOSE ASSY VAC 6-10 ST-ST 2 T FITTING, HOSE 6HO-6FJ UNION, 1/2 MP - 3/8 MJ 4 1 T UNION, 3/8 MP - 3/8 MJ STEEL BALL VALVE - 3/8 NPT 6 2 U /2 CLAMP HOOK 1/4-20 THD 7 1 T ELBOW 6MJ - 6MP BALL VALVE BRACKET * HOSE ASSY 3/8 X PSI * REDUCER, 3/8 FP - 1/4 MP * FITTING, QD WATER 1/4 FJ - 1/4 FP SS E VACASSY762 37

38 Hose Reel(Components) E VACASSY761 38

39 Hose Reel Assembly ITEM QTY NUMBER DESCRIPTION HOSE REEL, WATER 3/8 X A 1/2 SELF ALIGNING BEARING for 1000 SERIES (INCLUDES 02B, 02C and 02D) B SELF ALIGNING BEARING HOLDER SLOTTED C 1/2 SELF ALIGNING BEARING INSERT D SELF ALIGNING BEARING HOLDER A CAM LOCK LEVER B BRASS BARREL NUT for CAM LOCK BRAKE C CAM LOCK DRAG BRAKE BODY for 1/2 HUBS D SPRING for PL-3 PINLOCK (1 LONG X 0.32 OD X 0.26 ID) E PINLOCK MOUNTING SLEEVE (NOT FIELD INSTALLABLE) F PL-3 PINLOCK G CAM LOCK KIT (INCLUDES 03A, 03B, 03C and 25B) H PL-3 PINLOCK KIT (INCLUDES 03D, 03E, 03F and 27C) (14-16) DIAMETER DISC 18GA STEEL - SPECIFY MODEL DRUM, 6 DIAMETER ALUMINUM - SPECIFY MODEL STEEL FRAME ASSY. FOR 1000 SERIES REEL - SPECIFY MODEL A 3/8-16 X 3/4 SPINLOCK BOLT B 5/16-18 X 1 3/4 HEX HEAD BOLT w/ NYLOCK PATCH A 3/8-16 HEX HEAD NUT (ESNA) B 3/8-16 SPINLOCK NUT C 1/4-20 HEX HEAD HUT (ESNA) A 1 3/8 OD X 7/8 ID X 3/16 HUB SPACER WASHER B 1/2 HUB DISC WASHER, per P28A C 3/8 SAE FLAT WASHER (13/16 OD) /2 WELDED STEEL HUB - SPECIFY MODEL and OUTLET FITTING /2 90 DEGREE F x F SUPER SWIVEL (AFLAS PACKING) A 3/8 SHOULDER BOLT and NUT for plastic crank handle B BLACK PLASTIC CRANK HANDLE C HAND CRANK (INCLUDES 55A and 55B) ANODIZED ALUMINUM THREADED SPACER TUBE E VACASSY761 39

40 Hose Reel Assembly E VACASSY763 40

41 Hose Reel Assembly ITEM QTY NUMBER DESCRIPTION REEL with HOSE SPRINGDRIVEN 3/8 X UNION, 1/2 MP - 3/8 MP 3 1 T ELBOW, 3/8 MP - 3/8 FP STEEL BALL VALVE - 3/8 NPT ELBOW, 3/8 MP - 3/8 MJ E VACASSY763 41

42 Hose Reel Components E VACASSY764 42

43 Hose Reel Components ITEM QTY NUMBER DESCRIPTION REEL with HOSE SPRINGDRIVEN 3/8 X SWIVEL ASSEMBLY SWIVEL & ELL ASSEMBLY DEG ELL SHEAVE ASSEMBLY DRIVE SPRING ASSEMBLY SPRING ARBOR ASSEMBLY GASKET SPRING CASE ASSEMBLY HEX LOCKNUT MAIN SHAFT /4 SNAP RING BASE ASSEMBLY /2-13 SET SCREW GUIDE ARM W/ ROLLERS HOSE BUMPER ASSEMBLY /16-18 LOCKNUT X 3/8 NYLOCK NUT /2-20 X 5/8 HEX NUT LATCH SPRING BUSHING X 7/8 SCREW LATCH PAWL ASSEMBLY /8-24 JAM NUT SPRING CASE STUD U-BOLT /4-20 X 3/8 LOCKNUT SWIVEL UNION E VACASSY764 43

44 Trailer Assy 512/599LEG E VACASSY907 44

45 Trailer Assy 512/599LEG ITEM QTY PART # DESCRIPTION PINTLE EYE JACK - MANUAL JACK HANDLE YELLOW MARKER LIGHT RUBBER GROMMET RED MARKER LIGHT RUBBER GROMMET TIRE, ST235/80 R WHEEL, R16 X DROP AXLE, LE/LEG HUB LUG NUT GREASE CAP SPRING U-BOLT U-BOLT NUT TIE PLATE LH BRAKE ASSEMBLY MAGNET KIT SHOE KIT ADJUSTER KIT RH BRAKE ASSEMBLY MAGNET KIT SHOE KIT ADJUSTER KIT STOP/TURN LIGHT GROMMET * FUEL TANK (14 GAL) * 4 U SCREW, HC 1/4-20 X 1 * 4 U WASHER, FLAT 1/4 * NOT SHOWN E VACASSY907 45

46 Trailer Assy 1200LEG E VACASSY

47 Trailer Assy 1200LEG ITEM QTY PART # DESCRIPTION TRAILER, 1200LEG PINTLE EYE JACK-MANUAL JACK HANDLE TANK, FUEL PLASTIC 14GAL GAS TANK, FUEL CAP 4 U SCREW, HC 1/4-20 X U WASHER, FLAT 1/ YELLOW MARKER LIGHT RUBBER GROMMET TIRE, ST 215 / 75 R WHEEL, R17.5 X DROP AXLE HUB LUG NUT GREASE CAP SPRING U-BOLT U-BOLT NUT TIE PLATE RED MARKER LIGHT RUBBER GROMMET STOP/TURN LIGHT GROMMET LH BRAKE ASSEMBLY MAGNET KIT SHOE KIT ADJUSTER KIT RH BRAKE ASSEMBLY MAGNET KIT SHOE KIT ADJUSTER KIT * TIRE, SPARE E VACASSY

48 Skid Assembly 500LEG 50GAL SADDLE E VACASSY918 48

49 Skid Assembly 500LEG 50GAL SADDLE ITEM QTY PART # DESCRIPTION TANK SKID V500LEG ISOLATOR 840LB 4 U SCREW, HC 3/8-16 X WASHER, SNUBBLING 4 U NUT, LOCK 3/8 8 U SCREW, HC 3/8-16 X 1 24 U WASHER, FLAT 3/8 8 U WASHER, LOCK 3/8 8 U NUT, HEX 3/ MAIN PLATE V GUARD BASE PANEL GUARD ACCESS PANEL 6 1 E BOX, PLASTIC FOR SAFETY MANUAL PLASTIC STRIP, 1/4 X 2 X T ELBOW, 90 1/2 MB - 3/8 MJ CYLINDER, SPOIL TANK U-BOLT MOUNTING BLOCK U-BOLT, 1/2-13 X 10 LG - 1 5/8 GAP GR WASHER, 1/ NUT, 1/ CYLINDER PIN WELDMENT 2 U SCREW, HC 3/8-16 X GROMMET 2 ID 3 OD 1/4 WOG TRAILER SLOT MODEL GAUGE, 5000PSI 2.5 LF CBM GAUGE, PRESSURE/VACUUM LEG CONTROL BOX LG COMPLETE * 1 X CABLE BATTERY KIT 31HP * NOT SHOWN E VACASSY918 49

50 Skid Assembly 500LEG 125GAL SADDLE E VACASSY919 50

51 Skid Assembly 500LEG 125GAL SADDLE ITEM QTY PART # DESCRIPTION TANK SKID V500LEG ISOLATOR 840LB 4 U SCREW, HC 3/8-16 X WASHER, SNUBBLING 4 U NUT, LOCK 3/8 8 U SCREW, HC 3/8-16 X 1 24 U WASHER, FLAT 3/8 8 U WASHER, LOCK 3/8 8 U NUT, HEX 3/ MAIN PLATE 750MS GUARD BASE PANEL GUARD ACCESS PANEL 6 1 E BOX, PLASTIC FOR SAFETY MANUAL CYLINDER PIN WELDMENT 2 U SCREW, HC 3/8-16 X GROMMET 2 ID 3 OD 1/4 WOG TRAILER SLOT MODEL U-BOLT MOUNTING BLOCK U-BOLT, 1/2-13 X 10 LG - 1 5/8 GAP GR WASHER, 1/ NUT, 1/ CYLINDER, SPOIL TANK 12 4 T ELBOW, 90 1/2 MB - 3/8 MJ WATER TANK ANGLE 125 GAL PLASTIC STRIP, 1/4 X 1 1/2 X 30 6 U SCREW SOCKET FLAT HEAD 1/4-20 X 3/ GAUGE, 5000PSI 2.5 LF CBM GAUGE, PRESSURE/VACUUM LEG CONTROL BOX LG COMPLETE * 1 X CABLE BATTERY KIT 31HP * NOT SHOWN E VACASSY919 51

52 Skid Assembly 500LEG 125GAL SADDLE (HYD DOOR) E VACASSY

53 Skid Assembly ITEM QTY PART # DESCRIPTION 500LEG 125GAL SADDLE (HYD DOOR) TANK SKID V500LEG ISOLATOR 840LB 4 U SCREW, HC 3/8-16 X WASHER, SNUBBLING 4 U NUT, LOCK 3/8 8 U SCREW, HC 3/8-16 X 1 24 U WASHER, FLAT 3/8 8 U WASHER, LOCK 3/8 8 U NUT, HEX 3/ MAIN PLATE 750MS GUARD BASE PANEL GUARD ACCESS PANEL 6 1 E BOX, PLASTIC FOR SAFETY MANUAL CYLINDER PIN WELDMENT 2 U SCREW, HC 3/8-16 X GROMMET 2 ID 3 OD 1/4 WOG TRAILER SLOT MODEL U-BOLT MOUNTING BLOCK U-BOLT, 1/2-13 X 10 LG - 1 5/8 GAP GR WASHER, 1/ NUT, 1/ CYLINDER, SPOIL TANK 12 4 T ELBOW, 90 1/2 MB - 3/8 MJ WATER TANK ANGLE 125 GAL PLASTIC STRIP, 1/4 X 1 1/2 X 30 6 U SCREW SOCKET FLAT HEAD 1/4-20 X 3/ GAUGE, 5000PSI 2.5 LF CBM GAUGE, PRESSURE/VACUUM LEG CONTROL BOX LG COMPLETE HYD. PUMP COVER LEG 125 HYD. * 1 X CABLE BATTERY KIT 31HP * NOT SHOWN E VACASSY

54 Skid Assembly 800LEG 50GAL SADDLE E VACASSY

55 Skid Assembly 800LEG 50GAL SADDLE ITEM QTY PART # DESCRIPTION TANK SKID V800LEG ISOLATOR 840LB 4 U SCREW, HC 3/8-16 X WASHER, SNUBBLING 4 U NUT, LOCK 3/8 8 U SCREW, HC 3/8-16 X 1 24 U WASHER, FLAT 3/8 8 U WASHER, LOCK 3/8 8 U NUT, HEX 3/ MAIN PLATE V GUARD BASE PANEL GUARD ACCESS PANEL WATER TANK BRACKET 50 GAL PLASTIC STRIP, 1/4 X 2 X CYLINDER PIN WELDMENT 2 U SCREW, HC 3/8-16 X GROMMET 2 ID 3 OD 1/4 WOG TRAILER SLOT MODEL 10 4 T ELBOW, 90 1/2 MB - 3/8 MJ CYLINDER, SPOIL TANK U-BOLT MOUNTING BLOCK U-BOLT, 1/2-13 X 10 LG - 1 5/8 GAP GR WASHER, 1/ NUT, 1/ E BOX, PLASTIC FOR SAFETY MANUAL GAUGE, 5000PSI 2.5 LF CBM GAUGE, PRESSURE/VACUUM LEG CONTROL BOX LG COMPLETE HYD. PUMP COVER V800LEG TANK SAFETY BRACE * 1 X CABLE BATTERY KIT 31HP * NOT SHOWN E VACASSY

56 Skid Assembly 1200LEG 50GAL SADDLE E VACASSY885 56

57 Skid Assembly 1200LEG 50GAL SADDLE ITEM QTY PART # DESCRIPTION TANK SKID V1200LEG ISOLATOR 840LB 4 U SCREW, HC 3/8-16 X WASHER, SNUBBLING 4 U NUT, LOCK 3/8 8 U SCREW, HC 3/8-16 X 1 24 U WASHER, FLAT 3/8 8 U WASHER, LOCK 3/8 8 U NUT, HEX 3/ MAIN PLATE V GUARD BASE PANEL GUARD ACCESS PANEL WATER TANK BRACKET 50 GAL PLASTIC STRIP, 1/4 X 2 X CYLINDER PIN WELDMENT 2 U SCREW, HC 3/8-16 X GROMMET 2 ID 3 OD 1/4 WOG TRAILER SLOT MODEL 10 4 T ELBOW, 90 1/2 MB - 3/8 MJ CYLINDER, SPOIL TANK U-BOLT MOUNTING BLOCK 13 4 U U-BOLT, 1/2-13 X 11 LG - 1 5/8 GAP GR WASHER, 1/ NUT, 1/ E BOX, PLASTIC FOR SAFETY MANUAL GAUGE, 5000PSI 2.5 LF CBM GAUGE, PRESSURE/VACUUM LEG CONTROL BOX LG COMPLETE * 1 X CABLE BATTERY KIT 31HP * NOT SHOWN E VACASSY885 57

58 Hydraulic Jack Option VACASSY956 58

59 Hydraulic Jack Option ITEM QTY PART # DESCRIPTION HYDRAULIC JACK CYLINDER 2 2 T ELBOW 90 DEG 3/8"MJ - 1/4"FJ HOSE ASSY VAC 6-66 ST HOSE ASSY VAC 6-60 ST T BULKHEAD, 3/8"MJ - 3/8"MJ HOSE ASSY VAC 6-20 ST T UNION, 3/8"MB - 3/8"MJ SOLENOID VALVE UNION, 3/8"MB - 3/8"FJ * 1 X SWITCH ROCKER DPDT * NOT SHOWN VACASSY956 59

60 Surge Brake Option V500 er ) d) er d) ** **11 10 ** Outer Case Without Mounts and Channel Down Slider Tube Shown, See Page 15 for Other Options (OPTIONAL) FREE BACKING VACASSY948 60

61 Surge Brake Option V500 ITEM QTY NUMBER DESCRIPTION INNER SLIDER TUBE CHAN. DOWN TOP WEAR PAD BOTTOM WEAR PAD SPACER BLOCK DAMPER SHOCK FRONT SHOCK PIN (ZINC PLATED) OUTER CASE CONNECTING PIN (ZINC PLATED) /32" X 1-1/4" COTTER PIN REAR SHOCK PIN (ZINC PLATED) EMERGENCY LEVER SPRING (ZINC PLATED) /16" EXTERNAL TOOTH LOCK WASHER /16"-18 UNC X 5/8" HEX HEAD BOLT GR /4"-20 UNC X 2" HEX HEAD BOLT GR /4" LOCK WASHER EMERGENCY LEVER (ZINC PLATED) PUSH ROD ASSEMBLY COMPOSITE MASTER CYLINDER (DRUM BRAKES) REPLACEMENT MASTER CYL. GASKET ONLY /8" PIPE-3/16" FITTING W/ORIFICE (DRUM) MASTER CYLINDER CAP W/DIAPHRAGM AND O-RING /32" CABLE WITH HOOKS (BOTH ENDS) LEVER GUIDE (ZINC PLATED) MASTER CYL. PROTECTIVE BOOT /4"-20 UNC HEX NUTS VACASSY948 61

62 HOSES E VACASSY938 62

63 HOSES 3 ITEM QTY PART NO. DESCRIPTION PVC STORAGE TUBE 10 LG END CAP LANYARD CABLE HOSE STORAGE CLAMP 2 U WASHER. FLAT 3/8 2 U NUT, HEX 3/ HOSE STORAGE RETAINING ROD 1 R R-CLIP, 1/2-5/8 SHANK HOSE VAC KANAFLEX CAMLOCK, 3 AL FCAM X MBARB CAMCOCK, 3 AL MCAM X MBARB CLAMP, 4.5 PUNCHLOCK P18-S E VACASSY938 63

64 Tools (Option) Reduction Tool 100G/LEG E VACASSY

65 Tools(Option) Reduction Tool 100G/LEG ITEM QTY PART NO. DESCRIPTION TOOL VAC REDUCTION 100G/LEG COMPLETE TOOL VAC HEAD ASSY STRAIGHT SPRAY GUN TOOL VAC REDUCTION PVC 3" X 48" 4 1 T UNION 6MP 4FP WATER QD 1/4 MNPT SS 6 2 T FITTING, HOSE 4HO 4FJ HOSE ASSEMBLY REDUCTION TOOL CLAMP HOSE T BOLT CLAMP HOSE T BOLT TOOL VAC REDUCTION LOWER ASSY VAC WATER SUPPLY TUBE CHROME 1/4NPT 12 1 T UNION 1/4" MP-1/4" MJ STRAIGHT 13 2 T COUPLING,PIPE 1/4"FP BANJO 3" MALE 3" FNPT 15 1 T ELBOW, 3/8 MP - 3/8 FP 16 1 T ELBOW 4MP 4MJ 90 * REDUCTION TOOL NOZZLE #2 0DEG * NOT SHOWN E VACASSY

66 Tools 3 Suction Tool E VACASSY712 66

67 Tools 3 Suction Tool ITEM QTY NUMBER DESCRIPTION TOOL VAC SUCTION 3" COMPLETE TOOL VAC HANDLE ASSEMBLY 3" PVC VACUUM TUBE 3" CLAMP,4"PUNCHLOCK P16-S COUPLING, 3" BANJO E VACASSY712 67

68 Tools Wash Wand E VACASSY711 68

69 Tools Wash Wand Item Qty Number Description TOOL VAC SPRAY WAND COMPLETE TRIGGER ASSEMBLY WAND NOZZLE,#10 40 DEGREE FOR WAND E VACASSY711 69

70 Valve Box Cleanout Tool E 70 VACASSY714

71 Valve Box Cleanout Tool ITEM QTY PART NO. DESCRIPTION VAC TOOL VALVEBOX CLEANOUT COMPLETE REDUCTION TOOL HEAD WELD T STRAIGHT SPRAY GUN BANJO 3" MALE FNPT 4 1 T ELBOW 4MP 4MJ T ELBOW, 3/8 MP - 3/8 FP 6 1 T REDUCER 6MP 4FP WATER QD 1/4 MNPT SS CLAMP HOSE T-BOLT CLAMP HOSE T-BOLT PVC 3" DIA X 9" LONG REDUCER PVC 3" TO 2" SLIP ON 12 1 U U-BOLT 1_4-20 X 3_4 WIDE X 2 1_4 LONG PVC 2" DIA X 42.5" LG NOZZLE,.100 X 0 DEG 15 1 T COUPLING 1/4"FP 16 1 U UNION, 1/4" MP - 1/4" MJ HOSE ASSY VALVE BOX CLEANOUT TOOL CLAMP, HOSE T-BOLT E VACASSY714 71

72 Tools Rotary Lance 100G & LEG TOOL VAC ROTARY LANCE COMPLETE E VACASSY719 72

73 Tools ITEM QTY PART NO. DESCRIPTION QUICK DISC, 3/8 MALE X MALE STRAIGHT SPRAY GUN WATER QD 1/4MNPT SS TUBE,CHROME 1/4NPT ENDS 60" NOZZLE ROTATING 040 Rotary Lance 100G & LEG E VACASSY719 73

74 Tools Lawn Sweeper E VACASSY713 74

75 Tools Lawn Sweeper 3 ITEM QTY PART # DESCRIPTION VAC TOOL LAWN SWEEPER COMPLETE " HOSE X 3" MNPT ADAPTER BANJO 3" MALE 3" FNPT CLAMP T-BOLT 3" (350) WHEEL 6" PNEUMATIC DUCKBILL 3" ALUMINUM LS WHEEL WELDMENT WHEEL ADJUSTERS (1 LEFT/1 RIGHT) LS HANDLE WELDMENT 9 2 J HANDLE GRIP PVC 3 X E VACASSY713 75

76 Surface Cleaner E VACASSY715 76

77 Surface Cleaner ITEM QTY PART NO. DESCRIPTION VAC TOOL SURFACE CLEANER COMPLETE SURFACE CLEANER - HEAD ASSY HANDLE ASSY ROTARY RETAINER HANDLE ADJ. TUBE ROTARY HEAD STRAIGHT SPRAY GUN GUN CAPTURE BRACKET SQUEEGEE FLEXIBLE BRUSH ROTARY ARM 11 1 J GRIPHANDLE NOZZLE, # DEG 13 2 U SCREW, HC 3/8-16 X U WASHER, FLAT 3/8" 15 2 U NUT, HEX 3/ SWIVEL CASTER 1 5/8" WHEEL 6" PNEUMATIC SURFACE CLEANER REAR WHEEL SPACER 19 1 U SCREW, HC 1/2-13 X U WASHER, FLAT 1/2" 21 1 U NUT, LOCK 1/ GROMMET 1"ID- 1 1/4"DOG-1/4"WO WATER QD 1/4 MNPT SS 24 1 T ELBOW 4MP 4MJ T FITTING, HOSE 4HO 4FJ ADAPTER M2" F THREAD FITTING, QD WATER 1/4"F-1/4"FP 28 1 T FITTING, HOSE 4HO 4MP HOSE VAC SURFACE CLEANER ADAPTER M2" F THREAD REDUCER COUPLER 2"F 90 DEG - 3"M REDUCER COUPLER 2" X 3" ADAPTER HOSE VAC CLEAR 2" * CLAMP VAC CLEAR HOSE 2" * 4 U PIN, U-LOCK 3/8 X E VACASSY715 77

78 78 PAGE LEFT BLANK

79 V800 ELECTRICAL SCHEMATIC GX660 STARTER 20 AMP FUSE YELLOW/BLACK WIRE BLACK WIRE HONDA ENGINE MODEL GX660 SPARK PLUG WIRE 3 BLACK WIRE HOUR METER STROBE LIGHT 30 87A A TANK FULL OVERRIDE TOGGLE TO STARTER A OVERRIDE LIGHT 86 HYDRALIC PUMP TANK FULL LIGHT RAISE/LOWER SWITCH IN-TANK FLOAT SWITCH 79 RELAY SOCKET WIRE CODES RELAY CONNECTOR WIRE COLOR A 87 BLACK WHITE RED BLUE GREEN

80 TANK AND OPTIONAL JACK HYDRAULIC SCHEMATIC (2-Stage) E 80

81 PAGE LEFT BLANK 81

82 INSTALLATION OPERATION MAINTENANCE Universal URAI-DSL Universal RAI and URAI DSL Blowers US $3.00, Canada $4.50 Contents Information Summary Safety Precautions Operating Limitations. Limitations Installation. Lubrication Operatioin Lubrication Operation Troubleshooting Troubleshooting Inspection & Maintenance Inspection Figures.... &.. Maintenance Data Tables Assembly Assembly Drawings. Drawings Parts List Parts List Basic Connection & Drive Shaft Information Do These Things To Get The Most From Your ROOTS blower - Check Make shipment sure for both damage. driving If found, and file claim driven withequipment Read is correctly starting check lubricated points under before OPERATION. start-up. Run carrier See and LUBRICATION. notify Roots. equipment briefly to check for installation errors and make corrections. Follow with a trial run under normal operating conditions. - Unpack In shipment event of carefully, trouble and during check installation contents against or operation, do not attempt repairs of ROOTS furnished Packing equipment. List. Notify Roots Notify if ROOTS, a shortage giving appears. all nameplate information plus an outline of operating In event of trouble during installation or operation, do conditions and a description of the trouble. Unauthorized not attempt attempts repairs of at Roots equipment furnished repair equipment. may Store in a clean, dry location until ready for installation. Notify Lift by void methods ROOTS discussed warranty. under INSTALLATION to Roots, giving all nameplate information plus an outline avoid straining or distorting the equipment. Keep covers of operating conditions and a description of the trouble. - on all Units openings. out Protect of warranty against may weather be and repaired corrosion adjusted if Unauthorized by the owner. attempts Good at inspection equipment repair andmay void outdoor storage is necessary. Roots warranty. maintenance practices should reduce the needs for repairs. Read OPERATING LIMITATIONS and INSTALLATION sections in this manual and plan the complete installation. owner. of publication. Good inspection ROOTS and maintenance reserves the practices right Units out of warranty may be repaired or adjusted by the NOTE: Information in this manual is correct as of the date to make design or material changes without notice, should and reduce without the obligation need for repairs. to make similar Provide changes for adequate without safeguards notice, against and without accidents obligation to NOTE: to make Information similar in changes this manual on is equipment correct as of of the prior date of persons manufacture. working on or near the equipment during both publication. Roots reserves the right to make design or installation and operation. See SAFETY PRECAUTIONS. material changes without notice, and without obligation to make similar changes on equipment of prior manufacture. Install all equipment correctly. Foundation design must be adequate and piping carefully done. Use recommended accessories for operating protection. Make sure both driving and driven equipment is correctly lubricated before start-up. See LUBRICATION. For your nearest Roots Office, dial our Customer Service Hot Line toll free; ROOT(S) (7668) or direct McLaughlin 07/08

83 Safety Precautions It is important that all personnel observe safety precautions to minimize the chances of injury. Among many considerations, the following should be particularly noted: Blower casing and associated piping or accessories may become hot enough to cause major skin burns on contact. Internal and external rotating parts of the blower and driving equipment can produce serious physical injuries. Do not reach into any opening in the blower while it is operating, or while subject to accidental starting. Protect external moving parts with adequate guards. Disconnect power before doing any work, and avoid bypassing or rendering inoperative any safety or protective devices. Stay clear of the blast from pressure relief valves and the suction area of vacuum relief valves. Use proper care and good procedures in handling, lifting, installing, operating and maintaining the equipment. Casing pressure must not exceed 25 PSI (1725 mbar) gauge. Do not pressurize vented cavities from an external source, nor restrict the vents without first consulting Roots. Do not use air blowers on explosive or hazardous gases. Other potential hazards to safety may also be associated with operation of this equipment. All personnel working in or passing through the area should be trained to exercise adequate general safety precautions. If blower is operated with piping disconnected, place a strong coarse screen over the inlet and avoid standing in the discharge air stream. CAUTION: Never cover the blower inlet with your hand or other part of body. Operating Limitations A ROOTS blower or exhauster must be operated within certain approved limiting conditions to enable continued satisfactory performance. Warranty is contingent on such operation. Maximum limits for pressure, temperature and speed are specified in TABLE 1 for various models & sizes of blowers & exhausters. These limits apply to all units of normal construction, when operated under standard atmospheric conditions. Be sure to arrange connections or taps for instruments, thermometers and pressure or vacuum gauges at or near the inlet and discharge connections of the unit. These, along with a tachometer, will enable periodic checks of operating conditions. PRESSURE The pressure rise, between inlet and discharge, must not exceed the figure listed for the specific unit frame size concerned. Also, in any system where the unit inlet is at a positive pressure above atmosphere a maximum case rating of 25 PSI gauge (1725 mbar) should not be exceeded without first consulting Roots. Never should the maximum allowable differential pressure be exceeded. On vacuum service, with the discharge to atmospheric pressure, the inlet suction or vacuum must not be greater than values listed for the specific frame size. TEMPERATURE Blower & exhauster frame sizes are approved only for installations where the following temperature limitations can be maintained in service: Measured temperature rise must not exceed listed values when the inlet is at ambient temperature. Ambient is considered as the general temperature of the space around the unit. This is not outdoor temperature unless the unit is installed outdoors. If inlet temperature is higher than ambient, the listed allowable temperature rise values must be reduced by 2/3 of the difference between the actual measured inlet temperature and the ambient temperature. The average of the inlet and discharge temperature must not exceed 250 F. (121 C). The ambient temperature of the space the blower/motor is installed in should not be highter than 120 F (48.8 C). SPEED These blowers & exhausters may be operated at speeds up to the maximum listed for the various frame sizes. They may be direct coupled to suitable constant speed drivers if pressure/temperature conditions are also within limits. At low speeds, excessive temperature rise may be a limiting factor. Special Note: The listed maximum allowable temperature rise for any particular blower & exhauster may occur well before its maximum pressure or vacuum rating is reached. This may occur at high altitude, low vacuum or at very low speed. The units operating limit is always determined by the maximum rating reached first. It can be any one of the three: Pressure, Temperature or Speed. 83