991L Spare Parts Book

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1 99L Spare Parts Book McHale, Ballinrobe, Co. Mayo, Ireland. Tel: Fax: Website:

2 This page is intentionally left blank McHale 99L

3 Introduction The McHale 99L which you have purchased has been developed through years of constant research and development. Given proper care and attention the 99L will give years of reliable and dependable performance. However it is important that the operators manual is read and fully understood to achieve this, before the machine is operated. As part of this philosophy it is vital to use only genuine McHale replacement parts, as these are manufactured to the same high standard as the original machine. These may be obtained through your McHale dealer. Ifanypartofthismanualisnotfullyunderstood,pleasecontactyour McHaledealerwhowillbeabletoansweranyquestionsorqueries that you might have. It is important to quote the machine serial number when requiring spare parts or technical assistance. Space is provided below to record the machine details: Serial number: Year of manufacture: Date of delivery: If you require further copies of this spare parts manual please quote part number CLT003 Note: Parts described as left and right are done so according to the direction that the machine normally travels in. Note: Due to a policy of continuous product development and improvement McHale Engineering reserve the right to alter machine specifications without prior notice. McHale 99L

4 Contents Section Page No Document No Section Page No Document No Chassis Main chassis (87) 99TBER & 995TSR trailed chassis (37) Sub chassis (88) Rotary table (57) Gearbox (36) Dispenser post (9) Dispenser (39) Cut & Hold (0) 500mm conversion kit () Dispenser gears (6) Hydraulic & Electrical 99LB Hydraulic assembly (95) 99LB Hydraulic control valve (96) 99LB Hydraulic components (97) Hydraulic valve cables 99BC-99LB (5) Electrical 99B & 99LB (8) 99LBER-TBER & 995LSR-TSR Hydraulic assembly (99) Hydraulic control valve (300) 99LBER- 995LSR Hydraulic components (30) 99LBER-TBER & 995LSR-TSR Electrical components (30) Remote control options (63) Decals Decals (769) SPD0087 SPD00037 SPD0088 SPD0057 SPD0036 SPD009 SPD0039 SPD000 SPD00 SPD006 SPD0095 SPD0096 SPD0097 SPD005 SPD008 SPD0099 SPD00300 SPD0030 SPD0030 SPD0063 SPD00769 McHale 99L

5 This page is intentionally left blank McHale 99L

6 Main chassis (87) Page 6 McHale 99L SPD0087

7 No. Part No Description Qty No. Part No Description Qty ACH000 MAIN CHASSIS 99L CMH00078 PN30X70&XIIMMCH 3 CFA0008 BOLTMIOX65ZIP CFA003 NUT MI 0 NYLOC 5 CRA00039 RAM TIP TABLE LINKAGE BW 6 CSE00039 SEAL KIT TABLE TIP LINKAGE 7 CFA008 GREASE NIPPLE M8XI.5 STRAIGHT 8 CMH00068 PIN I9XIO&8MM ZIP 9 CFA0000 ROLL PIN 8X50 ZIP 0 ACH00003 QUICK FIT LATCH BRACKET CBC00007 CAP BLACK PLASTIC.3/8 OSF ACH00 BAR QUICK FIT CAT (STD) 3 CBC00003 CAP PLAS INSERT SQ 80X80 CEL00036 SENSORCABLE5M CEL005 UNIVERSAL MAGNETIC SENSOR IS A SUITABLE REPLACEMENT FOR THIS PART. ALL McHALE MAGNETIC SEN 5 CBC0009 CAP PLAS FERRULE GREY / 6 CSG000 SPRING EXT 3.66X8.5X35X5 7 CFA00370 HOSE CLAMP 8MM ( PER SET) 5 8 CFA0083 HOSE CLAMP COVER PLATE MM 5 9 CFA00055 BOLTM8X35ZIP 5 0 CFA00079 BOLT MX5 CFA00 NUT M NYLOC CFA0038 WASHER FLAT MM Z/P Page 7 McHale 99L SPD0087

8 99TBER & 995TSR trailed chassis (37) Page 8 McHale 99L SPD

9 No. Part No Description Qty No. Part No Description Qty ADB0008 DRAWBAR TRAILED ACH00078 TRAILED LNKGE POWER PACK PLATE 3 ACH00077 TRAILED LINKAGE CHASSIS ACH0003 LINKAGE SUBCHASSIS 5 CAX0003 AXLE ASSEMBLY 60X5005-STUD TSR + TBER 6 CWH0000 WHEEL ASY 0.5X CAX00006 HUB FIVE STUD (FAD) 8 CFA00039 U BOLT M6X80X80 Z/P 9 CFA008 NUT M6 NYLOC 0 CFA0009 BOLT M6X0 Z/P CFA00 WASHER FLAT MM Z/P 5 CFA00398 SETSCREW MX30 Z/P 5 3 CFA009 SETSCREW M6X35 Z/P CBE0003 BUFFER 50 X X MM HOLE 5 CFA000 WASHER FLAT 6MM Z/P 6 CFA0009 BOLT M6X0 Z/P 7 CZH0 0MM AXLE BOLT ON BRACKET Page 9 McHale 99L SPD

10 Sub chassis (88) Page 0 McHale 99L SPD0088 0

11 No. Part No Description Qty No. Part No Description Qty ACH0003 LINKAGE SUBCHASSIS CFA008 NUT M6 NYLOC 3 CZH008 0MM L LINKAGE SAFETY BAR ACH000 MOTOR ADJUSTING PLATE LINKAGE 5 CMT0000 MOTOR 50CC BOLT /"TAPERE 6 CMH0006 SPROCKET " PITCH T TAPPERED 7 CFA0057 KEY 8 X 7 X 35 8 CMT0005 NUT CASTLE ALL MOTOR SHAFTS 9 CFA000 SPLIT PIN X50 Z/P 0 CFA00079 BOLT MX5 CFA00 NUT M NYLOC CSE0008 SEAL KIT CHARLYNN COMPLETE 3 CFA005 SETSCREW M6X0 Z/P CZD009 MM L TRAILED SPACER 5 CFA00 WASHER SPRING M6 HEAVY DUTY 6 CCH00003 CHAIN KIT 6B "PITCH 7LINKS 7 CEL0007 MAGNET BLUE WHEEL 8 CFA0007 SETSCREW M6X30 Z/P 9 CFA005 WASHER MUDWING M6 3MM OD 0 CFA003 NUT M6 NYLOC CVA03000 VALVE BLOCK SLOW SPEED DANFOSS CFA0009 BOLT M0X70 SOC CAP Z/P 3 CFA000 WASHER FLAT 6MM Z/P CSE00009 SEAL O RING 7ODX.6 SECT 70S CVA000 VALVE RELIEF CL OMS00&30BAR ACH000 MOTOR COMPLETE ROUND LINKAGE CONTAINS ITEMS [,5,6,7,8,9]X [0,]X Page McHale 99L SPD0088 0

12 Rotary table (57) 3 3 MAGNET LOCATION FOR ELECTRONIC MACHINES ONLY MAGNET LOCATION FOR LINKAGE ELECTRONIC MACHINES ONLY MAGNET LOCATION FOR ALL MANUAL MACHINES ( SPACER + MAGNET) AND TRAILED ELECTRONIC MACHINES ( MAGNETS) 6 5 Page McHale 99L SPD0057 3

13 No. Part No Description Qty No. Part No Description Qty ART00333 TABLE WELD ASSY TWIN DISPENSER 39 CFA0080 SETSCREW M6X5 ART00005 BOBBIN AXLE SHAFT QTY IS ONLY ON MANUAL MACHINES USED ON 99B UP TO SERIAL No 63 & ON 99L UP TO SERIAL No CFA005 WASHER MUDWING M6 3MM OD CMH083 PIN 30X80 BOBBIN AXLE QTY IS ONLY ON MANUAL MACHINES USED ON ALL 99HS & ON 99B FROM SERIAL No 633 & ON 99L FROM SERIAL No CFA003 NUT M6 NYLOC 3 CPL00008 BOBBIN ASY BIG 30MM BEARING QTY IS ONLY ON MANUAL MACHINES INCLUDES BEARINGS (ITEM ) CFA0055 KEY 0 X 8 X 5 CBR000 BEARING 606RS 3 CBC00008 CAP PLASTIC INSERT 75MM 5 CBR00005 BEARING PILLOW BLOCK NP 3/ CMH00 MAGNET SPACER 6 CBR00006 BEARING FLANGE 5MM BOLT USED ON MANUAL MACHINES 7 CMH000 SHAFT 5X9008MM KEYWAYS LATEST VERSION (with keyways on both ends) REPLACES CMH0 (Which is identical, but no longer available) 7 CMH0 CROSS SHAFT 5X900 (99) NO LONGER AVAILABLE (Replaced by latest version of CMH000 with keyways on both ends) 8 CMH00059 SPROCKET 3/ PITCH 9T 9 CFA00033 SETSCREW MX35 Z/P 0 CFA00 NUT M NYLOC CFA000 SETSCREW M0X5 Z/P CFA003 WASHER MUDWING M0X38MM OD 3 3 CFA000 SETSCREW M0X6 Z/P CFA00359 KEY 8X7X30 5 CFA00038 BOLT MX CFA006 NUT M NYLOC 8 7 ART0000 TABLE DRIVING ROLLER 8 CMH0009 SHEAR BOLT FLANGE 9 CMH00060 SPROCKET 3/ PITCH 8T 0 CBR0008 BEARING GLACIER PM 00 CZD00 MM L CUT & TIE SPACER Z/P CFA00055 BOLT M8X35 Z/P 3 CFA003 NUT M8 NYLOC Z/P CGD00003 GUARD CHAIN TABLE 99 5 CFA009 WASHER MUDWING M8 3.75OD 6 CBC0000 HAND WHEEL M8X0 7 ART00003 TABLE IDLE ROLLER WELD ASSY 8 CBE0000 BELT SINGLE 96 8 CBE00003 BELT SET (CBE0000) X (996+) 9 CMH0000 BUSH XX CFA0056 BOLT M0X85 CUP HEAD SQ Z/P 6 3 CFA003 NUT M0 NYLOC 8 3 CFA00383 BOLT M0X70 Z/P 33 CFA00036 SETSCREW MX70 Z/P 3 CFA000 NUT M 35 CCH00006 CHAIN KIT B 3/ PITCH 79LINK 36 CBC000 PLUG BODY 6 X 0.08/ MM 37 CBR00008 END CAP FOR 350 NP8 DOMED 3 FOR RHP TYPE BEARING BLOCKS 37 CBR0076 END CAP FOR UCPLE CEL0007 MAGNET BLUE WHEEL QTY IS ONLY ON MANUAL MACHINES Page 3 McHale 99L SPD0057 3

14 Gearbox (36) Page McHale 99L SPD0036 3

15 No. Part No Description Qty No. Part No Description Qty ACH0005 GEARBOX ROUND NEW COMPLETE ASM INCLUDES ITEMS THROUGH 6 CTP00 GEARBOX HOUSING CAST 99 SERIES DIRECT REPLACEMENT FOR GEARBOX HOUSING WELDMENT ACH CMH0003 SEAL BLOCK WRAPPER GEARBOX CBR00003 BEARING 6I6RS 5 CMH008 SHAFT 80X0 & KEYWAY 6 CBR0000 BEARING 6007RS 7 CMH0008 SHAFT 35X50 STEPPED & X KEYWAYS 99B/99L MACHINES PRIOR TO SERIAL Nos 59780/080 & ALL 99C MODELS MUST ALSO ORDER SHAFT CMH000 8 CFA00009 ROLL PIN 8X0 9 CFA00006 ROLL PIN 5X0 0 CFA000 ROLL PIN 8X60 CFA00007 ROLL PIN 5X60 ACH0003 KIT BEVEL GEARS KIT ALSO INCLUDES ITEMS [0,] X [] X 3 CMH0006 SHIM GEARBOX CSE00006 GASKET I8XI58 & 6X8MM C.HOLES 5 CFA003 SHIM 50X6X0.3 6 CFA0003 SETSCREW MIX30 Z/P 7 CFA0079 BOLT MI6X CBR0000 BEARING 6I5RS 9 CSE0000 SEAL GEARBOX 99 0 CZF0069 6MM L GEARBOX PLATE CFA0005 SETSCREW M6XI6 6 CHY000 ADAPTOR 3/8 BSP M/F 3 CFA0070 CIRCLIP 75MM EXTERNAL HEAVY CFA005 KEY 8X7X5 6 CFA0000 CIRCLIP 6MM INTERNAL 7 CFA008 NUT MI6 NYLOC 6 8 CMH008 BUSH 6 9 ACH0009 KIT GEARBOX REPAIR NOT SHOWN. KIT INCLUDES ITEMS [,5,8,9,,3,]X [0,,9,6]X [XLU000 GREASE]X. Page 5 McHale 99L SPD0036 3

16 Dispenser post (9) Page 6 McHale 99L SPD009

17 No. Part No Description Qty No. Part No Description Qty ADP00 DISPENSER LINKAGE COMP ASY ADP0008 DISPENSER POST WELD ASY. 3 N/A SEE ITEM 38 0 CSG00039 SPRING COMP.5X X 5X 5 CFA00073 ROLL PIN 6X0 6 CBC00003 CAP PLAS INSERT SQ 80X80 7 CMH0095 PIN 30X80 STEPPED Z/P 8 CSG00009 SPRING COMP.95X37X97X 9 CZC00 3MM L DISPENSER SPACER 0 ADP00009 COIL ROLLER + BEARING DIS POST 0a CPL006 ROUND INSERT (RIBBED) 50MM CAP INSERT FOR COIL ROLLER ADP00009 CFA0000 CIRCLIP 5MM EXTERNAL Z/P CFA008 GREASE NIPPLE M8X.5 STRAIGHT 3 CMH0097 PIN 6X8 STEPPED Z/P CSG0000 SPRING COMP.65X6X0X8 5 CZD008 MM L CUT& TIE SPACER 6 CFA000 SETSCREW M0X5 Z/P 7 CFA0006 CABLE ROLLER RELEASE DISP/POST 8 ADP00006 PULL DOWN ARM LINKAGE 9 CFA008 GREASE NIPPLE M8X.5 STRAIGHT 0 CBC0000 CAP PLAS INSERT " CPL0006 /" PIPE 0ODX35ID CFA0003 SPLIT PIN 5X50 Z/P 3 CFA005 SHIM 35X5X.0 Z/P CFA0006 BOLT M6X70 Z/P 5 CFA008 NUT M6 NYLOC 6 CRA00035 RAM PULL DOWN ARM LINKAGE 7 CSE00035 SEAL KIT PULL DOWN ARM LINKAGE 8 CXT000 TUBE 33.7X3X35 9 ADP00005 DISPENSER POST SHAFT 30 CFA00079 BOLT MX5 3 CFA00 NUT M NYLOC 3 CFA0003 SPLIT PIN 5X50 Z/P 33 CFA0000 R-CLIP MM 3 CFA000 WASHER FLAT 6MM Z/P 35 CSG00003 SPRING KIT [ PER KIT] 36 CBC000 PLUG BODY 6 X.08/ MM 37 CFA0008 GRUBSCREW M6X6 Z/P 38 ADP00 LATCH KIT FILM HOLDER Page 7 McHale 99L SPD009

18 Dispenser (39) Page 8 McHale 99L SPD0039 0

19 No. Part No Description Qty No. Part No Description Qty ADP0005 FILM DISPENSER ASSEMBLY 750MM ADP0000 DISPENSER FRAME WELD ASY. 3 ADP0000 DISPENSER BOTTOM PLATE CBR0000 BEARING 0MM BOLT P/S FLANGE 5 CMH0003 ROLLER DISPENSER PRIMARY ALU 6 CMH00035 ROLLER DISPENSER SECONDARY ALU 7 ADP0008 KIT DISPENSER GEARS 70% 70% STANDARD 7 ADP0009 KIT DISPENSER GEARS 55% 55% 7 ADP00085 KIT DISPENSER GEARS 3% 3% 9 CFA000 SETSCREW M I 0X5 ZIP 3 0 CFA003 NUT MO NYLOC 3 CFA0005 SETSCREW M8X0 ZIP 0 CFA003 NUT M8 NYLOC ZIP 8 3 CFA0053 KEY 6X6X5 CFA0039 WASHER FLAT MM H/D Z/P 5 CFA00 NUT M NYLOC 6 CZD00 MM L DISPENSER SPACER 7 CGD0000 GUARD DISPENSER GEARS 8 CBC000 CAP PLASTIC HANDGRIP 7/8 9 CEL0007 MAGNETBLUEWHEEL 0 CFA00 WASHERFLAT6MMZIP 3 CFA0007 SETSCREW M6X30 Z/P CEL00036 SENSORCABLE5M CEL005 UNIVERSAL MAGNETIC SENSOR IS A SUITABLE REPLACEMENT FOR THIS PART. ALL McHALE MAGNETIC SEN Page 9 McHale 99L SPD0039 0

20 Cut & Hold (0) Page 0 McHale 99L SPD000

21 No. Part No Description Qty No. Part No Description Qty ACT00006 CUT&HOLD 99 FULL ASSEMBLY ACT00005 CUT&HOLDFRAME99 3 CBR0006 BEARINGOLITE5X3XO CKN0000 KNIFE CUT& HOLD ASY REPLACED BY ACT0006 (Safet knife kit containing 5 blades) ACT0006 KNIFE CUT& HOLD KIT ASY (Safety knife replacement kit containing 5 blades) REPLACES CKN CFA000 BOLTM6XICSK 6 CMH0003 PIN 5X59 C.PLUNGER C&T 7 CSG0000 SPRING COMP.88 X 36 X 50 X CBE0000 BUFFER RUBBER 50X M0X8 9 CFA0005 SETSCREWM0X30 0 CRA000 RAMCUT&H0LD3X099B CRA0007 RAM ROD CUT&HOLD 99 CRA00 RAM ROD END CUT&HOLD 3 CVA0300 ACCUMULATOR 0.7 LITRE 30 BAR CHY000 PLUG 3/8 BSP MALE 5 CBE00006 GAITOR CUT&HOLD RUBBER 6 CSE000 SEALKITCUT&HOLD 7 CZD008 MMLCUT&TIESPACER 8 CBC00005 CAPPLASTICINSERT.MMRND 9 CFA008 GREASE NIPPLE M8XI.5 STRAIGHT 0 CMH00093 BUSH X30X8 CFA00 WASHERFLAT MMZ/P CFA006 NUT M NYLOC 3 CZH0035 0MM L CUT & TIE CFA0000 BOLT M6X00 ZIP 5 CFA008 NUT M6 NYLOC Page McHale 99L SPD000

22 500mm conversion kit () Page McHale 99L SPD00 0

23 No. Part No Description Qty No. Part No Description Qty 0 ADP mm CONVERSION KIT CMH00058 SPROCKET 5 TOOTH CCH0000 CHAIN EXT. PIECE B 3 Pitch 9 Link 3 CPL00006 PLASTIC PIPE Page 3 McHale 99L SPD00 0

24 Dispenser gears (6) Page McHale 99L SPD006 0

25 No. Part No Description Qty No. Part No Description Qty ADP0008 KIT DISPENSER GEARS 70% 70% GEAR OPTION: STANDARD ADP0009 KIT DISPENSER GEARS 55% 55% GEAR OPTION (HOT CLIMATES) ADP00085 KIT DISPENSER GEARS 3% 3% ENDURO PLASTIC OPTION Page 5 McHale 99L SPD006 0

26 99LB Hydraulic assembly (95) Page 6 McHale 99L SPD0095

27 No. Part No Description Qty No. Part No Description Qty CVA0000 VALVE CTL BANK MAN LINKAGE CHY000 ADAPTOR 3/8" BSP M-M 3 3 CHY007 HOSE 3/8" M/F 50 ST/ST CHY0068 HOSE 3/8" F/F 50 ST/ST 5 CHY0069 HOSE 3/8" F/F 30 ST/ST 6 CHY0097 T PIECE 3/8" M-M-F 7 CHY0076 HOSE 3/8" F/F 0090/90 8 CHY0008 ADAPTOR /" M 3/8" M 7 9 CHY0070 HOSE 3/8" F/F 350 ST/90 0 CHY007 HOSE 3/8" M/F 000 ST/ST CHY0098 ADAPTOR 3/8" BSP M-F CHY00087 HOSE 3/8"X0 BANJO 90 3 CHY0067 HOSE 3/8" F/F 650 ST/90 CHY0073 HOSE /" M/F 300 ST/90 5 CHY007 HOSE 3/8" F/F 300 ST/90 6 CHY0075 HOSE 3/8" F/F 00 ST/90 7 CHY005 QR /" MALE PARKER 78GX 8 CMT0000 MOTOR 50CC BOLT /"TAPERE 9 CVA000 VALVE RELIEF CL OMS00&30BAR 0 CHY00098 ADAPTOR 3/8" BANJO BOLT CHY003 ADAPTOR /" BSP M/M CVA00637 VALVE FLOW CTRL /" L/MIN OPTION - SPEED LIMITER VALVE Page 7 McHale 99L SPD0095

28 99LB Hydraulic control valve (96) Page 8 McHale 99L SPD0096 0

29 No. Part No Description Qty No. Part No Description Qty CVA0000 VALVE CTL BANK MAN LINKAGE CVA003 SD5/-P/BSP/PT(s-3) BODY CVA0003 RELIEF VALVE FOR SD5 VALVE 3 CVA06003 OPEN CENTRE PLUG MANUAL VALVE CVA0600 CLOSED CENTRE PLUG 5 CVA000 SPOOL END CAP SD5 6 CVA009 VR/SD5 KIT 7 CSE0006 SEAL KIT BANK MANUAL VALVE 8 CVA0009 A SD5 SPOOL 9 CVA000 CEX/SD5 SPOOL 0 CVA0006 SPOOL SD5 DOU ACTING CVA0003 LEVER PIVOT BOX SD5 M8 CVA0033 SPOOL SPRING KIT 3 3 CVA003 SPOOL SPRING KIT Page 9 McHale 99L SPD0096 0

30 99LB Hydraulic components (97) Page 30 McHale 99L SPD0097

31 No. Part No Description Qty No. Part No Description Qty CMT0000 MOTOR 50CC BOLT I / TAPERED CSE00009 SEAL O RING 7 ODX.6 SECT CVA000 VALVE RELIEF CL OMS00&30 BAR CFA0079 SOC CAP SCREW M0X0 5 ACH0000 PLATE MANUAL VALVE 6 CVA0000 VALVE CTL BANK MAN LINKAGE 7 CFA00056 BOLT M8X65 Z/P 8 CFA00057 SETSCREW M8X80 Z/P 9 CFA003 NUT M8 NYLOC Z/P 3 0 CVA0600 VALVE HANDLE M8 Page 3 McHale 99L SPD0097

32 Hydraulic valve cables 99BC-99LB (5) Page 3 McHale 99L SPD005

33 No. Part No Description Qty No. Part No Description Qty 0 CVA00007 CABLE KIT COMPLETE 3M BANK 3.0M LONG (INCLUDES ITEMS TO 5) 0 CVA00390 CABLE KIT COMPLETE 3.5M BANK 3.5M LONG (INCLUDES ITEMS TO 5) 0 CVA007 CABLE KIT COMPLETE M BANK.0M LONG (INCLUDES ITEMS TO 5) CVA00008 CABLE TO VALVE MODIFICATION KIT CVA0007 CABLE.5M CAV M LONG CVA000 CABLE 3M CVA M LONG CVA0006 CABLE 3.5M CVA M LONG CVA0085 CABLE M CVA M LONG CVA0005 CABLE.5M CAV M LONG 3 CVA00006 CABLE TO REMOTE MODIFICATION KIT CVA000 CABLE REMOTE END CLAMP 5 CVA000 CABLE REMOTE SPOOL C/W HOUSING Page 33 McHale 99L SPD005

34 Electrical 99B & 99LB (8) Page 3 McHale 99L SPD008

35 No. Part No Description Qty No. Part No Description Qty CEL007 CONTROL BOX WIZARD TRAILED a CEL00305 WIZARD CONTROL BOX SCREEN REPLACEMENT SCREEN FOR WIZARD CONTROL BOX b CEL00337 OVERLAY WIZARD 99 REPLACEMENT OVERLAY FOR 99 WIZARD CONTROL BOX c CEL00369 WIZARD FRONT COVER (WITHOUT OVERLAY) d CEL00370 WIZARD BUTTON MEMBRANE e CPL00007 VACUUM PAD FLAT BACK CEL0087 LOOM WIZARD 99B+LB+TS+LS 3 CEL00036 SENSOR CABLE 6M UNARMED UNIVERSAL CEL0007 MAGNET BLUE WHEEL 5 CEL0000 EURO SOCKET TO BATTERY POWER LEAD Page 35 McHale 99L SPD008

36 99LBER-TBER & 995LSR-TSR Hydraulic assembly (99) Page 36 McHale 99L SPD0099

37 No. Part No Description Qty No. Part No Description Qty CVA00086 VALVE CTL BANK ELEC LBER+LSR CVA0999 VALVE NON RET /0.5BAR 3 CHY003 ADAPTOR / BSP M/M CHY000 ADAPTOR 3/8 BSP M-M 5 CHY0077 VALVE FEED 99LBER 6 CHY0078 VALVE RETURN TO TANK 99LBER 7 CHY0079 VALVE TO GEARBOX 99LBER 8 CHY0080 MOTOR RETURN HOSE 9 CHY0008 ADAPTOR / M 3/8 M 0 CHY008 MOTOR FEED HOSE CHY008 DISPENSER ARM RETURN HOSE CHY0083 DISPENSER ARM FEED HOSE 3 CHY00087 GEARBOX TO CUT & HOLD HOSE CHY008 TABLE TIP FEED HOSE 5 CHY0085 TABLE TIP RETURN HOSE 6 CHY005 QR / MALE SHIELDED POPPET 7 CMT0000 MOTOR 50CC BOLT / TAPERED 8 CVA03000 VALVE BLOCK SLOW SPEED DANFOSS 9 CHY00098 ADAPTOR 3/8 BANJO BOLT CVA00637 VALVE FLOW CTRL / L/MIN OPTION - SPEED LIMITER VALVE Page 37 McHale 99L SPD0099

38 Hydraulic control valve (300) Page 38 McHale 99L SPD00300

39 No. Part No Description Qty No. Part No Description Qty 0 CVA00086 VALVE CTRL BANK ELEC LBER+LSR ASM CVA005 SD5 VALVE BLOCK CVA0005 CTE+SOLENOID ELEC VALVE 8 a CVA0035 V DC SOLND COIL FOR CVA0005 AR 3 CVA0006 VALVE BLOCK SOLENOID ELEC CVA0003 VALVE RELIEF FOR SD5 5 CVA0003 LEVER PIVOT BOX SD5 M8 6 CVA0006 SPOOL SD5 DBL ACTING 3 7 CVA0008 SPOOL CUT & HOLD 99B CVA00 CAN ALSO BE USED AS A DIRECT REPLACEMENT 8 CFA00568 M6X.5-FC= SCREW 9 CVA0007 ALU MANIFOLD ELEC CTL VALVE 0 CVA0035 CONNECTING PIPE LBER VALVE CVA0036 CONNECTING PIPE LBER VALVE CVA0600 PLUG OPEN CTR ELEC VALVE 3 CVA0600 PLUG CLOSE CTR CHY000 ADAPTOR / BANJO ASY COMP 5 CVA008 G3/8 - G/ JOINT 6 CVA009 CHECK VALVE 99B SERIES VALVE 7 CVA000 PRESSURE CONTROL BLOCK 99BE 8 CVA0076 PLUG BSP / ALLEN HD +SEAL 3 9 CFA006 SETSCREW M5X5 CSK HEX SS 0 0 CVA006 PISTON SD5 SERVO CVA007 SEAL GLAND SD5 SERVO CSE00065 SEAL KIT BANK ELEC (SINGLE) 3 CVA008 SPACER SD5 SERVO CVA009 ROD SD5 SERVO 5 CVA0030 CONNECTING ROD SD5 SERVO 6 CFA00566 WASHER SD5 SERVO 7 CSG0003 SPRING SD5 SERVO 8 CVA003 CUP SD5 SERVO 9 CFA00567 M5 X 00 _8.8 UNI 593SCREW 6 30 CVA03009 VALVE DUMP 60 BAR 3 CHY000 ADAPTOR / BSP M/M 3 CHY0005 WASHER DOWTY / Page 39 McHale 99L SPD00300

40 99LBER- 995LSR Hydraulic components (30) Page 0 McHale 99L SPD0030

41 No. Part No Description Qty No. Part No Description Qty CEL00036 SENSOR CABLE 5M 3 CEL005 UNIVERSAL MAGNETIC SENSOR IS A SUITABLE REPLACEMENT FOR THIS PART. ALL McHALE MAGNETIC SEN CMT0000 MOTOR 50CC BOLT 3 CEL0007 MAGNETBLUEWHEEL 6 CVA03000 VALVE BLOCK SLOW SPEED DANFOSS 5 CZH00 0MM L LINKAGE VALVE PLATE 6 CFA00039 U BOLT M 6X80X80 ZIP 3 7 CFA008 NUT M6 NYLOC 6 8 CVA00086 VALVE CTL BANK ELEC LBER+LSR 9 CFA00057 SETSCREW M8X80 ZIP 0 CFA003 SETSCREW M8X70 Z/P CFA003 NUT M8 NYLOC Z/P 3 CSE00009 SEAL 0 RING 70DX.6 SECT CEL00008 SWITCH PRESSURE 000PS USED ON 99LBER UP TO SERIAL No & ON 995LSR UP TO SERIAL No CEL055 ELECTRONIC PRESSURE SWITCH USED ON 99LBER FROM SERIAL No & ON 995LSR FROM SERIAL No CZC0333 RECEIVER BRACKET Page McHale 99L SPD0030

42 99LBER-TBER & 995LSR-TSR Electrical components (30) Page McHale 99L SPD0030

43 No. Part No Description Qty No. Part No Description Qty CEL0007 CTLR AUTO EXPERT TRAILED a CEL0088 EXPERT CONTROL BOX SCREEN REPLACEMENT SCREEN FOR CEL0007 b CEL003 SCREEN PROTECTOR EXPERT c CEL0036 BATTERY EXPERT/EXPERT PLUS REPLACEMENT BATTERY d CEL00365 CTRL UNIT CONNECTOR LOCK RING REPLACEMENT LOCK RING TO CONNECT TO MAIN LOOM e CEL0037 EXPERT CABLE+PLATE 99/HS/998 f CEL00670 CONTROL UNIT STOP SWITCH g CEL0067 STOP SWITCH CONTACT BLOCK - FOR CEL00670 h CPL00007 VACUUM PAD FLAT BACK CEL0006 EURO PLUG POWER LEAD 3 CEL0000 EURO SOCKET TO BATT POWER LEAD CEL0003 BAT POWER LEAD CTRL BOX DIRECT 5 CEL00087 LOOM AUTO ELECTRONIC 37 PIN USED ON 99LBER-TBER UP TO SERIAL No & ON 995LSR-TSR UP TO SERIAL No CEL05 MAIN LOOM 99/995 MK USED ON 99LBER-TBER FROM SERIAL No & ON 995LSR-TSR FROM SERIAL No CEL00008 SWITCH PRESSURE 000PS USED ON 99LBER-TBER UP TO SERIAL No & ON 995LSR-TSR UP TO SERIAL No CEL055 ELECTRONIC PRESSURE SWITCH USED ON 99LBER-TBER FROM SERIAL No & ON 995LSR-TSR FROM SERIAL No CEL003 LOOM EXT SOLENOID 3.3M 8 CEL00036 SENSOR CABLE 6M UNARMD UNIVERSAL 3 CEL005 UNIVERSAL MAGNETIC SENSOR IS A SUITABLE REPLACEMENT FOR THIS PART 9 CEL000 WARNING BUZZER COMPLETE ASY 0 CEL0093 CABLE EXT.8M BEACON 99/995 CEL009 BEACON XENON AMBER CEL0007 MAGNET BLUE WHEEL 3 3 CEL00836 REMOTE HAND CONTROLLER 99/995 Page 3 McHale 99L SPD0030

44 Remote control options (63) Page McHale 99L SPD0063

45 No. Part No Description Qty No. Part No Description Qty CEL0003 REMOTE HAND PIECE CEL000 REMOTE RECEIVER 3 CZD08 MM L REMOTE POD BRACKET CPL00007 VACUUM PAD FLAT BACK 5 KST00007 KIT REMOTE + BEACON 99/995 REPLACED BY RADIO REMOTE CONTROL KIT KST000 (HS000) & KST00053 (99/995) 5 KST000 KIT INFARED REMOTE+BEACON 998 USED ON 998 ONLY 6 CZC036 BRACKET REMOTE TRANSMITTER. 7 CEL00665 RECEIVER 8 CEL0066 HAND PIECE 9 CEL009 BEACON XENON AMBER REPLACES CEL CEL0093 CABLE EXT.8M BEACON 99/995 USED ON 99/995 ONLY 0 CEL009 CABLE EXT BEACON HS000 USED ON HS000 ONLY UP TO SERIAL No CEL000 WARNING BUZZER ADP0060 BRACKET BEACON XENON KST000 KIT REMOTE + BEACON HS000 USED ON HS000 SERIES ONLY KST00053 KIT RADIO REMOTE+BEACON 99/995 USED ON 99/995 SERIES ONLY Page 5 McHale 99L SPD0063

46 Decals (769) Page 6 McHale 99L SPD

47 No. Part No Description Qty No. Part No Description Qty CST00006 DECAL FREEFLOW RET TO TANK CST0006 DECAL DISPENSER HEIGHT 99 3 CST0007 DECAL ROTATING ELEMENTS CST0009 DECAL DISPENSER THREADING 99 5 CST0006 DECAL HAND ENTRAPMENT MCH-09 6 CST0009 DECAL CRUSHED HAND MCH CST00056 DECAL ACCUMULATOR WARNING 8 CST00057 DECAL READ MANUAL F9 9 CST0003 DECAL TABLE SPEED 30 RPM 0 CST0008 DECAL STAY CLEAR OF TABLE CST0003 DECAL LIFTING HOOK CST00059 DECAL TABLE SUPPORT BAR 3 CST000 DECAL WARNING!ROTATING ELEMENT Page 7 McHale 99L SPD

991L Spare Parts Book

991L Spare Parts Book McHale, Ballinrobe, Co. Mayo, Ireland. Tel: +353 949523 Fax: +353 94952356 Email: sales@mchale.net Website: www.mchale.net This page is intentionally left blank Introduction The which