PSP SERIES PSP SHOT PIN. Superior part locating and positioning. Provides the best repeatability in its class. Patent Pending PSP01A
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- Johnathan Waters
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1 PSP SERIES PSP SHOT PIN Superior part locating and positioning. Provides the best repeatability in its class. Port Fittings Option Switch Options Weld Cover Option Patent Pending
2 ORDERING DATA: SERIES PSP SHOT PINS INDEX: Ordering Data Page Benefits Page Dimensions & Engineering Data Page Options & Kits Pages 5 to 7 Exploded View & Parts List Page 8 TO ORDER SPECIFY: Model, Unit Size, Mounting Style, Design No., Stroke, and additional options if desired. POSITIONAL SENSING BLANK - None WELD PROTECTION BLANK - Urethane scraper WC1 - Weld cover WC - Bronze scraper See note. PORT LOCATION BLANK - Position 1 PP - Position PP - Position PP - Position RAM COUPLING BLANK - Rigid (Standard) RP - Rap STROKE mm 5, 50 DESIGN NO. 1 - Imperial 5 - Metric UNIT SIZE 6 mm Bore PS1D1 - - WC1 - LAA PP - RP x 50 - PSP 6 W - 1 POSITION 1 - Parallel to ram 9 - Perpendicular to ram SENSING S - Standard R - Reversed PORT FITTINGS (BOTH PORTS) BLANK - None LAA - 90 Swivel Elbow, Metal LBB - 90 Swivel Elbow, Plastic MOUNTING STYLE MODEL PSP - Shot Pin W - M1 Threads, C'Bore holes & dowels holes SWITCH N- No Switch A- 5-pin AC/DC Switch (Turck) D- -pin PNP DC Switch (P F) E- -pin PNP DC Switch (Turck) F- -pin PNP DC Switch (Efector) H- -pin NPN DC Switch (P F) J- -pin NPN DC Switch (Turck) SWITCH HOUSING POSITION 1 - Position 1 NOTE: -WC1 option includes the standard urethane scraper. -WC option replaces the urethane scraper with a bronze scraper. -WC1 and -WC options can be ordered together (-WC1-WC). Copyright 017, by PHD, Inc. All Rights Reserved. Printed in the U.S.A. (800)
3 SERIES PSP SHOT PINS long life urethane seals can withstand dirt and H 0 in shop air anti-rotation bearing system decreases free-play and provides better pin package accuracy PTFE hardcoated aluminum bearings are spread far apart to decrease deflection and provide better pin package accuracy NAAMS mounting hole pattern allows convenient mounting of pin packages urethane wiper provides excellent protection against contamination, optional bronze scraper (-WC) can provide an even greater protection one piece ram is precision ground to provide better pin package accuracy Patent Pending Major Benefits Smaller, more compact design After millions of cycles, adjustable bearing system can be used to make worn-in units like-new providing better accuracy over a much longer period of time Internal porting and shock absorption eliminates the need to adjust air cushions or flow controls and still provide quick cycle rates Self-locking internal threads throughout eliminate need for thread locking adhesives or additional locking components hour delivery Industry Uses Assembly and Welding (800)
4 DIMENSIONS: SERIES PSP SHOT PINS.787 [0] *.5 [90].591 [15] [0] [90] 7.59 [191.5] [75.5].150 [80] 1.57 [0] [0].150 [80].06 [8] NOTES: 1) ALL DIMENSIONS ARE REFERENCE UNLESS OTHERWISE SPECIFIED ) *DIMENSION SHOWN WITH UNIT RETRACTED - ADD STROKE LENGTH FOR EXTENDED POSITION [0].591 [15] *5.51 [10] *5.119 [10] *.58 [115] *.98 [100] *.7 [85] [0] [50] TOP VIEW X.669 [17] DP.95 [] THRU FOR /8 [M10] SHCS X M1 x 1.75 DP.787 [0] X 1/ NPT [1/ BSPP].669 [17].6 [60] X. [11] THRU 8X SLIP FIT FOR 8 mm DOWEL.9 [10 mm] MIN DP RAM [50] X SLIP FIT FOR 10 mm DOWEL.787 [0 mm] MIN DP BOTTOM VIEW ENGINEERING DATA: SERIES PSP SHOT PINS MODEL SIZE PSP6 PSP6 STROKE mm 5 50 BORE mm 6 6 SPECIFICATIONS SEALS WORKING PRESSURE OPERATING TEMPERATURE LUBRICATION UNIT WEIGHT lb kg THEORETICAL CYLINDER FORCE 87 psi [6 bar] EXTEND RETRACT lb N lb N SERIES PSP Polyurethane 0 psi min psi max. -0 to 180 F [-8 to 8 C] Factory lubricated for life SPECIFICATIONS EXTEND AND RETRACT TIME sec DISPLACEMENT EXTEND RETRACT in cm in cm MIN. VALVE RATING Cv DEFLECTION The Series PSP shot pin cylinder is adjusted so that deflection is less than.008" [.0 mm] at the load point. A 50 lb force is pushed down on the ram as shown and then pulled up with 10 lb to determine the total deflection and free play of the actuator. The change in deflection after million cycles has been tested to be less than.00" [.08mm] at the load point. DEFLECTION MEASUREMENT REPEATABILITY The Series PSP shot pin cylinder has shock pads on extend and retract of the actuator. These shock pads help decelerate the ram and eliminate the need for external flow controls and/or air cushion adjustments. Testing has shown that the stroke is repeatable within.005" [.1mm] after million cycles. 50 lb [ N] PUSH 10 lb [ N] PUSH EXTEND (800) All dimensions are reference only unless specifically toleranced.
5 S & KITS: SERIES PSP SHOT PINS RP RAP COUPLING Allows the piston to move before moving the ram. The impact helps free tooling from a bound condition. This option does not reduce the stroke of the unit. PPx PORT LOCATION PP1 1 PP 1 PP1 PORT POSITION 1 IS STANDARD ON ALL UNITS This option specifies alternate port location for the cylinder providing flexibility and customer convenience. The port position can be changed by removing the cylinder bolts and rotating the cylinder body. PP PP NOTE: NUMBERS ENCLOSED IN HEX INDICATE PORT POSITION PP PP PP TORQUE CYLINDER SCREWS TO 10 in-lb [1.6 Nm] Lxx PORT FITTINGS PF HEX LAA (metal) or LBB (plastic) accessory provides 90 swivel fittings for ease of air line hook up. FITTINGS MAY SWIVEL 60 FROM LOCATION SHOWN PF LAA LBB PART NUMBER IMPERIAL METRIC LETTER DIM PORT PF1 (MIN) PF PF MODEL NUMBER PSP6 in mm 1/ NPT 1/ BSPP SELF SEALING SWIVEL MALE ELBOW FOR 1/" [6 mm] TUBING PF1 WC1 WELD COVER WC1 provides an additional weld cover that surrounds the ram and helps prevent weld slag from damaging the wiper and bushing area. WC BRONZE SCRAPER WC provides a metallic bronze scraper to help remove excess contamination better than the standard urethane wiper. This option can be used when there is not enough room for a weld cover [9.9] [5.8].0 [10.].9 [11].91 [60.7].966 [100.7].778 [70.6] BODY 1.01 [5.9].68 [9.6] RETRACT All dimensions are reference only unless specifically toleranced. (800)
6 SWITCH : SERIES PSP SHOT PINS PSxxx PRxxx STANDARD POSITION SENSING REVERSED POSITION SENSING This option provides extend and retract sensing by affixing an aluminum housing to the top of the ram body. The retract switch is fixed needing no adjustment. The extend switch is adjustable at the end of stroke to sense either the leading or trailing edge of the target and has about /8" of adjustment. Loosening the M5 screw and sliding it up or down adjusts the extend switch position. PS positions the S01/S1 switch to sense the extend position and S0/S switch to send the retract position. PR positions the S01/S1 switch to sense the retract position and S0/S to sense the extend position. PS1D [19.8] SENSING S - Standard R - Reversed SWITCH HOUSING POSITION 1 - Position 1 POSITION 1 - Parallel to output shaft 9 - Perpendicular to output shaft (Position 9 not available with switch option A) SWITCH N- No Switch A- 5-pin AC/DC Switch (Turck) D- -pin PNP DC Switch (P F) E- -pin PNP DC Switch (Turck) F- -pin PNP DC Switch (Efector) H- -pin NPN DC Switch (P F) J- -pin NPN DC Switch (Turck) [.] X M5 SHCS mm HEX 70 in-lb TORQUE 90 RETRACT SWITCH POSITION IS NON- ADJUSTABLE ADJUSTABLE EXTEND SWITCH LOCATION X M5 SHCS mm HEX in-lb TORQUE.551 [1] [55.9] [9.] LOOP CABLE UNDER SWITCH OR WRAP SEVERAL TIMES AROUND SWITCH CLAMP [19.7] 1.06 [6.] RETRACT SWITCH CHICKLET (PS1xx) RETRACT RETRACT REVERSE CHICKLET POSITIONS FOR PR1xx SWITCH EXTEND SWITCH CHICKLET (PS1xx) S0/S S01/S1 PS1xx S0/S S01/S1 EXTEND PS1xx S01/S1 S0/S EXTEND PR1xx MATCHING CORDSETS METERS LONG SWITCH A D E F H J PHD PART NUMBER CORDSET PART NUMBER KB 5T- V1-G-YEM-PVC RK.T- V1-G-YEM-PVC V1-G-YEM-PVC RK.T [ m] DC - M1 x 1.0 INTERNAL THREAD AC - 1/-0 INTERNAL THREAD MATING CORDSET 6 (800) All dimensions are reference only unless specifically toleranced.
7 SWITCH : SERIES PSP SHOT PINS SWITCH A PSP Turck Part #: Ni -Q6.5-ADZ-0.16-FSB 5.X/S0 LEDs GREEN: POWER YELLOW: OUTPUT STATUS (S01) RED: OUTPUT STATUS (S0) SO1 SO.95 [.5] THRU HOLE FOR M5 x 0.8 SHCS.157 [.0] HEX 1/-0 UNF PSxAx PRxAx L1 SATELLITE UNCLAMPED S0 S01 RD/ CLAMPED S01 S0 -WIRE AC/DC RD/ QUICK DISCONNECT PIN NUMBER S01 = PIN 5 S0 = PIN SENSOR S01 LOAD 1 L [7.0] [.0] L1 RD GN RD/YE LOAD SENSOR S0 L SWITCH D PSP P F Part #: N-F S6-E8-V1 (PNP) SWITCH H PSP P F Part #: N-F S6-E10-V1 (NPN) LEDs GREEN: POWER YELLOW: OUTPUT STATUS (S1) RED: OUTPUT STATUS (S).95 [.5] [7.0] THRU HOLE FOR M5 x 0.8 SHCS.157 [.0] HEX M1 x1 POSITION 1 90 POSITION 9 PSxDx PRxDx PSxEx PRxEx -WIRE DC (V1 TYPE) NPN DUAL NORMALLY OPEN SENSOR S01 LOAD LOAD SENSOR S0 SATELLITE UNCLAMPED S S1 SATELLITE CLAMPED S1 S SWITCH E PSP Turck Part #: Ni -Q BDS-AP6X-H111/S (PNP) SWITCH J PSP Turck Part #: Ni--Q6.5-AN FS.X/S0 (NPN) LEDs GREEN: POWER YELLOW: OUTPUT STATUS (S01) RED: OUTPUT STATUS (S0).95 [.5] [7.0] THRU HOLE FOR M5 x 0.8 SHCS.157 [.0] HEX.71 [18.1] M1 x1 POSITION 1 POSITION 9 SWITCH F PSP Efector Part #: IN 575 (PNP) LEDs GREEN: POWER YELLOW: OUTPUT STATUS (S1) RED: OUTPUT STATUS (S).95 [.5] [7.0] 90 THRU HOLE FOR M5 x 0.8 SHCS.157 [.0] HEX M1 x1 POSITION 1 90 POSITION 9 -WIRE DC (V1 TYPE) NPN DUAL NORMALLY OPEN SENSOR S1 LOAD PSxFx PRxFx LOAD SENSOR S UNCLAMPED S0 S01 SATELLITE UNCLAMPED S S1 QUICK DISCONNECT PIN NUMBER S1 = PIN S = PIN -WIRE DC (V1 TYPE) PNP DUAL NORMALLY OPEN SENSOR S1 LOAD 1 CLAMPED S01 S0 SENSOR S1 LOAD 1 LOAD SENSOR S -WIRE DC PNP DUAL NORMALLY OPEN SENSOR S01 LOAD 1 CLAMPED S1 S LOAD SENSOR S0 -WIRE DC PNP DUAL NORMALLY OPEN LOAD SENSOR S QUICK DISCONNECT PIN NUMBER S01 = PIN S0 = PIN QUICK DISCONNECT PIN NUMBER S1 = PIN S = PIN All dimensions are reference only unless specifically toleranced. (800)
8 EXPLODED VIEW & PARTS LIST: SERIES PSP SHOT PINS TUBE STUFFER PER (SOLD SEPARATELY) PISTON KEY DESCRIPTION 50 mm Ram Body NAAMS L-Block Ram Bottom Cover Top Cover Preload Bearing Rail Flat Bearing Rail Piston 5 mm Stop Tube Cylinder Body Bushing Bearing Assembly Pull Dowel Pin Piston SHCS Cylinder Body SHCS Cover SHCS Rail SHCS SHSS Body O-Ring Seal Plug O-Rng Seal Rod Seal Piston Seal Rod Wiper Shock Pad Bore Plug Retaining Ring PSP6W-1x MODEL PSP6W-1x50 PSP6W-5x PSP6W-5x BORE PLUG RETAINING RING KIT DESCRIPTION Cylinder Repair Kit Rap Coupling Kit Rod Wiper Kit Rod Scraper Kit Positional Sensing Kit PART NO * * * = Kit requires tube stuffer (sold separately) TUBE STUFFER REQUIRED TO ASSEMBLE PISTON/SEALS INTO BORE 8 7/
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