PNC NUMBER CRUNCHER Series PNC44 with non-spherical mounting bracket Series PNC55 with PS(R) option Series PNC66 PNC06

Transcription

1 PNC NUMBER CRUNCHER Automated stamping for part identification Series PNC44 with non-spherical mounting bracket Series PNC55 with PS(R) option Series PNC06

2 PNC Automated stamping for part identification Major Benefits Provides cost-effective solution for identification stamping, staking, crimping, and forming. High clamp force produces characters in draw quality steel at only 70 psi [4.8 bar] Eliminates downtime associated with changing or replacing characters Three sizes available to fit your application requirements Quiet operation two hardened steel plates eliminate damage from panel impact locking threads on body eliminate the need for adhesive thread locker optional switches allow for open and close sensing lockout pin included for safety during tooling changes patented cam mechanism produces high forces at normal pneumatic pressures welding slag shield option protects internal mechanisms from flying sparks and debris 2 Copyright 2017, by PHD, Inc. All Rights Reserved. Printed in the U.S.A. PNC06 (800)

3 BENEFITS & APPLICATIONS: SERIES PNC CLAMPS BOLT-ON TOOLING SOLUTIONS FOR PNC APPLICATIONS Series PNC Clamps are more than part stamping/identification equipment for the automotive market. With custom tooling, they are cost-effective solutions to your stamping, staking, and crimping applications. Contact your PHD distributor for more information. Stamping INDEX PAGES Benefits & Applications Ordering Data...4 Engineering Data...5 Dimensions Mounting Bracket Dimensions Options Anvils, Backers, Retainers and Characters Tip Dimensions Parts Breakdown Replacement Kits...26 Maintenance...27 Unique PNC Solutions...28 Customer designed tooling allows for brand and size stamping in hex wrenches. Tooling created or adapted to accept many shapes of parts in many different sizes. Stamping U-channels with modified anvils and standard character tooling. Staking Crimping Specially designed tooling used to stake handles Pairs of custom anvils used to crimp end of solid steel wire Crimping a copper ferrule onto nylon wire via specialized jaw tooling 3 (800) PNC06

4 ORDERING DATA: SERIES PNC CLAMPS TO ORDER SPECIFY: Model, Unit Size, Mounting, Design No., Jaw Option, Jaw Opening, and Options. MODEL UNIT SIZE (with Total Clamp Force) lb [40 kn] lb [66.7 kn] 55 (w/b01) lb [113 kn] lb [215 kn] JAW OPTIONS - JAW A JAW STYLE OPTION JAW OPENING S - Standard Jaw (to accept Tip Kits) A - Jaw to accept automatic numbering head ( only) Opening JAW OPTIONS - JAW B JAW STYLE OPTION JAW OPENING S - Standard Jaw (to accept Tip Kits) A - Jaw to accept automatic numbering head ( only) Opening QUICK CHANGE TOOLING JAW (Jaw Option S only) BLANK - None JA01 - Quick change slot on jaw A JB01 - Quick change slot on jaw B PNC 55 P S16 - S16 - B01 - LAA - G01 - Jx01 - Pxxxx MOUNTING N - No Mounting P - Rear Mounting Plate R - 1 inch [25.4 mm] Non-Spherical Mounting Bracket (PNC44/55 only) V - 1-1/4 inch [31.8 mm] Non-Spherical Mounting Bracket (PNC44/55 only) M - Side Mounting Plate DESIGN NO. 1 - Imperial 5 - Metric (See note 1) BODY OPTIONS B01 - Tandem Cylinder (PNC55 only) NOTE: 1) Metric units have metric ports. PORT FITTINGS (BOTH PORTS) BLANK - None LAA - 90 Swivel Fitting PROTECTIVE COVER BLANK - None G01 - Welding Slag Shields (PNC55/66 only) POSITION SENSOR OPTION CODE P S 1 D 2 2 OPEN CLOSE HOUSING OPTION AMPLIFIER POSITION JAW A LOCATION Shown JAW B LOCATION P - Positional Sensing SENSING OPTION S - Standard R - Reversed SWITCH HOUSING POSITION 1 - Position Position Position Position 4 SWITCH OPTION N - No Switch A - 5-Pin AC/DC Switch (Turck) D - 4-Pin PNP DC Switch (P + F) E - 4-Pin PNP DC Switch (Turck) F - 4-Pin PNP DC Switch (Efector) H - 4-Pin NPN DC Switch (P + F) J - 4-Pin NPN DC Switch (Turck) 4 PNC06 (800)

5 ENGINEERING DATA: SERIES PNC CLAMPS SPECIFICATIONS PNC44/55 WORKING PRESSURE BODY JAWS SEALS LUBRICATION OPERATING TEMPERATURE *90 psi max [6.2 bar max] for B01 option 30 psi min psi max* [2 bar min - 7 bar max] Bidirectional Piston Seal Lip Type Rod Seal with Integral Rod Wiper Hardcoat Aluminum Steel Permanent for Non-Lube Air -20 to 180 F [-30 to 82 C] 30 psi min - 87 psi max [2 bar min - 6 bar max] Lip Seal & Wear Ring on Piston Lip Type Rod Seal Rod Wiper MODEL UNIT WEIGHT TOTAL CLAMP FORCE AT 87 psi [6 bar] CLOSE OR OPEN TIME 87 psi [6 bar] DISPLACEMENT ANGULAR DISPLACEMENT (A1) HIGH FORCE REGION EFFECTIVE STAMPING RANGE CLAMP FORCE FACTOR (Cf) JAW OPENING REGION ANGULAR DISPLACEMENT (A2) CLAMP FORCE FACTOR (Cf) lb kg lb kn sec in 3 cm 3 in 3 cm 3 IMPERIAL METRIC IMPERIAL METRIC PNC PNC PNC55-B N-x-S16-S N-x-A16-S MOUNTING CODE MOUNTING BRACKET PNC44/55 WEIGHT lb kg lb kg M Side Mounting Plate P Rear Mounting Plate R 1" [25.4] Non-Spherical Mounting Bracket V 1-1/4" [31.8] Non-Spherical Mounting Bracket CALCULATING TOTAL CLAMP FORCE JAW A A2 TCF = Cf x P TCF = Total Clamp Force, lb [N] Cf = Clamp Force Factor P = Working Pressure, psi [bar] Example: Your airline pressure: 72 psi [5 bar] JAW PIVOT POWER UP REGION A1 PNC55, High Force Region TCF = x 72 = 12,413 lb [11117 x 5 = 55,585 N] HIGH CLAMP FORCE REGION , High Force Region TCF = x 72 = 39,997 lb [35833 x 5 = 179,165 N] NOTES: JAW PIVOT POWER UP REGION A1 1) The Series PNC Number Cruncher is designed for external clamping only. Do not use the PNC for internal clamping. Consult PHD for special applications. A2 2) Angular measurements are in degrees. JAW B 3) To achieve maximum clamp force, custom tooling must close on the part in the high force region of jaw travel. Refer to the diagram and table for effective stamping range. 5 (800) PNC06

6 DIMENSIONS: SERIES PNC44/55 CLAMPS P1 B1 P2 B3 2X 1/4 NPT [1/4 BSPP] PORT P3 B4 (PARALLEL) M1 JAW PIVOT J7 F1 J3 J8 J1 (PARALLEL) J16 F3 (PARALLEL) J18 MODEL NUMBER LETTER PNC44 PNC55 DIMENSION in mm in mm B B B B4 (PARALLEL) B B B B F F F F J1 (PARALLEL) J2 (PARALLEL) J3* J J J J16 (PARALLEL) J J J J P P P M T * TOLERANCE FOR J3 = ± [0.076] B2 J4 T1 F4 F5 NOTE: 1) FOR MOUNTING BRACKET INFORMATION SEE PAGES 8 TO 10. 2X J19 2X B5 2X B6 2X J19 2X B5 2X B6 2X R J20 2X R J20 R B7 2X R B8 J21 J2 (PARALLEL) R B7 2X R B8 J2 (PARALLEL) PNC44 UNITS ONLY PNC55 UNITS ONLY JAW PIVOT T2 J1 (OPEN) MODEL NUMBER LETTER PNC44 PNC55 DIMENSION in mm in mm J1 (OPEN) T B4 (OPEN) B4 (OPEN) 6 All dimensions are reference only unless specifically toleranced. PNC06 (800)

7 DIMENSIONS: SERIES CLAMPS J5 J6 J4 B B B2 F4 F5 J21 R B7 R B8 P2 P3 2X 1/4 NPT [1/4 BSPP] PORT 2X Ø J13 THRU COUNTERBORE Ø J14 DP J15 B4 (PARALLEL) B3 M1 J8 JAW PIVOT J7 F1 DETAIL A T17 THREAD DP T18 MIN CLEARANCE Ø THRU B1 J11 F2 J12 (PARALLEL) T6 T16 A J10 (PARALLEL) VIEW B-B SLIP FIT FOR Ø T14 DOWEL DP T15 MIN B4 (OPEN) -x-s16-s16 B4 (PARALLEL) -x-a16-s16 J9 (OPEN) T2 NOTE: 1) FOR MOUNTING BRACKET INFORMATION SEE PAGES 8 TO 10. LETTER DIM S STYLE JAW MODEL NUMBER A STYLE JAW in mm in mm B B B B4 (PARALLEL) B4 (OPEN) B B F F F F J J J J J J9 (OPEN) J10 (PARALLEL) J11 (PARALLEL) J J J J J M P P T T T T T T17 3/8-16 UNC T All dimensions are reference only unless specifically toleranced. (800) PNC06

8 MOUNTING BRACKET DIMENSIONS: SERIES PNC CLAMPS REAR MOUNTING BRACKET PNC44 P PNC55 P [127.0] [80.0] [19.1] [244.9] [300.8] [177.8] [150.0] [5.0] HEX REAR MOUNTING KIT Ø [Ø 109.5] BOLT CIRCLE THRU HOLE FOR 3/8 [10.0] SHCS NOTES: 1) NUMBERS IN [ ] ARE IN mm. 2) PLATE MAY ROTATE IN 45 INCREMENTS ABOUT UNIT CENTERLINE. TIGHTEN TO 85 in-lbs [9.6 Nm] CAP TO ORDER KIT SEPARATELY: kit number PNC44/55P Rear Mounting plate kit NOTE: REMOVAL OF 8 CAP SFHCS IS REQUIRED BEFORE REAR MOUNTING PLATE ASSEMBLY. P [254.0] [200.0] [36.6] [465.0] [375.0] [200.0] [150.0] 4X Ø THRU [16.7] NOTE: 1) NUMBERS IN [ ] ARE IN mm. 8 All dimensions are reference only unless specifically toleranced. PNC06 (800)

9 MOUNTING BRACKET DIMENSIONS: SERIES PNC CLAMPS SIDE MOUNTING BRACKET PNC44 M PNC55 M [70.9] When a position sensor option is ordered with PNC44/55M option, the switch housing position takes precedence over the mount position. Examples: PNC55M-1-S16-S16-LAA = Mount in Position 1 PNC55M-1-S16-S16-LAA-PS1D2 = Mount in Position 3 SIDE MOUNTING KIT letter DIMENSION MODEL NUMBER PNC44 PNC55 in mm in mm M M NOTE: NUMBERS IN [ ] ARE IN mm [85.0] [225.7] THRU HOLE FOR 3/8 [10.0] SHCS [74.0] [5.0] HEX M [101.6] [56.0] M [19.0] [61.0] [48.0] [170.0] [196.8] SAFETY LOCK-OUT PIN HOLES 1 TIGHTEN TO 85 in-lbs [9.6 Nm] TO ORDER KIT SEPARATELY: kit number PNC44/55M SIDE Mounting plate kit NOTE: REMOVAL OF 4 IMPACT SHCS IS REQUIRED BEFORE SIDE MOUNTING PLATE ASSEMBLY. M When a position sensor option is ordered with M option, the switch housing position takes precedence over the mount position. Examples: M-1-S16-S16-LAA = Mount in Position 1 M-1-S16-S16-LAA-PS1D2 = Mount in Position [203.2] [330.0] 8X Ø [12.8] THRU [135.0] [79.7] [111.5] [350.0] SIDE MOUNTING KIT [389.9] TIGHTEN TO 530 in-lbs [60.0 Nm] [150.0] [50.0] [100.0] All dimensions are reference only unless specifically toleranced. (800) TO ORDER KIT SEPARATELY: kit number M SIDE Mounting plate kit NOTE: REMOVAL OF 4 IMPACT SHCS IS REQUIRED BEFORE SIDE MOUNTING PLATE ASSEMBLY. 9 PNC06

10 MOUNTING BRACKET DIMENSIONS: SERIES PNC44/55 CLAMPS NON-SPHERICAL MOUNTING BRACKET PNC44 R PNC55 R PNC44 V PNC55 V MODEL NUMBER letter DIMENSION PNC44/55R PNC44/55V in mm in mm M3* M *tolerance for m3 = ± [0.051] NOTEs: 1) NUMBERS IN [ ] ARE IN mm. 2) BRACKET MAY ROTATE 360 ABOUT M4 TUBE. NOTE: BRACKET MAY ROTATE [73.0] Ø M3 THRU [25.4] Ø M4 TUBE [105.0] [230.5] R [105.0] [79.5] R [85.1] [140.0] CLAMP CAN BE ROTATED 360 WITHIN BRACKET.315 [8.0] HEX [197.9] NON-SPHERICAL MOUNTING KIT Installation Procedure: 1) Insert body between non-spherical bracket halves. 2) Insert fasteners A) Tighten fastener A to specified torque. This will allow for free adjustment of the clamp body and non-spherical mount into any position. B) When the clamp body is in position, tighten fastener C until body no longer moves. C) When the clamp is in position, tighten fastener B until non-spherical mount no longer moves. D) Tighten fasteners B and C to specified torque. TO ORDER KIT SEPARATELY: kit number PNC44/55R PNC44/55V NON-SPHERICAL Mounting kit B A TIGHTEN TO 125 in-lbs [14.1 Nm] C 10 All dimensions are reference only unless specifically toleranced. PNC06 (800)

11 BODY OPTIONS: SERIES PNC55 CLAMPS B01 TANDEM CYLINDER (PNC55 only) This option provides up to a 70% increase in clamp force by adding a second cylinder (tandem) on a standard PNC55 clamp. The cylinder mounts directly to the back of a PNC55 clamp body. Overall length is increased by 3.59 in [91.2 mm]. Weight is increased by 5.4 lb [2.45 kg]. This option is compatible with P, R, V, and M mounts. Length adder affects P mounting option. See page 8 for P mounting option dimensions. This option will accommodate standard characters, retainers, and anvils. The -LAA option provides the plumbing shown on the following page. If the -LAA option is not ordered, the customer should plumb the clamp in a similar fashion as depicted on the following page. Fittings are ordered separately. NOTE: 90 psi [6.2 bar] max. working pressure 3X 1/4 NPT [1/4 BSPP] PORT [175.0] CLOSED PORT [384.3] OPEN PORT [197.9] [55.9] [124.5] JAW A JAW B [22.0] [86.5] [200.0] [127.0] [19.0] [392.0] [5.0] HEX [177.8] P MOUNTING OPTION NOTE: 1) NUMBERS IN [ ] ARE IN mm. SPECIFICATIONS WEIGHT LENGTH TOTAL CLAMP FORCE DISPLACEMENT CLAMP ADDER ADDER AT 87 psi [6 bar] OPEN CLOSE SIZE lb kg in mm lb kn in 3 cm 3 in 3 cm REPLACEMENT S IF ORDERED SEPARATELY CLAMP SIZE CYLINDER ASSEMBLY NO. & MODEL IMPERIAL METRIC 55x P CLAMP SIZE MOUNTING & MODEL KIT NO. 55P All dimensions are reference only unless specifically toleranced. (800) PNC06

12 PORT FITTING OPTIONS: SERIES PNC CLAMPS LAA PNC44/55 OPTION (FITTINGS IN BOTH PORTS) FITTING MAY SWIVEL 90 CLOCKWISE AND COUNTER CLOCKWISE FROM LOCATION SHOWN PF3 HEX CLOSED PORT PF1 PF2 OPEN PORT SELF SEALING SWIVEL MALE ELBOW FOR 3/8" [10.0] TUBING PNC55-B01 REPLACEMENT S IF ORDERED SEPARATELY CLAMP SIZE IMPERIAL METRIC Kit includes: 2 swivel male elbows, 1 male runtee, 1 tube, and 1 breather vent 3X PF3 HEX [47.5] CLOSED PORT 3X PF1 3X PF2 CLOSED PORT SELF SEALING MALE RUNTEE FOR 3/8" [10.0] TUBING OPEN PORT SELF SEALING SWIVEL MALE ELBOW FOR 3/8" [10.0] TUBING LETTER DIMENSION MODEL NUMBER PNCxx in mm PF PF PF BREATHER VENT (DO NOT PLUG) [14.3] HEX FITTING MAY SWIVEL 90 CLOCKWISE AND COUNTER CLOCKWISE FROM LOCATION SHOWN PF3 HEX CLOSED PORT OPEN PORT PF2 SELF SEALING SWIVEL MALE ELBOW FOR 3/8" [10.0] TUBING PF1 NOTE: 1) NUMBERS IN [ ] ARE IN mm. 12 All dimensions are reference only unless specifically toleranced. PNC06 (800)

13 GENERAL OPTIONS: SERIES PNC CLAMPS G01 WELDING SLAG SHIELDS (PNC55 and only) PNC55 This option provides shields that protect the PNC55 and mechanism from flying sparks and weld slag. Metal shields are assembled over the spring covers, blocking all spring cover openings. Additionally, a urethane shield is mounted on the bushing blocks covering the opening between the jaws. PNC [37.3] [74.7] [61.2] [122.4] [99.2] [66.7] [36.3].141 [3.6] [177.1] [104.5] [60.3].141 [3.6] [75.5] [151.0] R.497 [12.6] [130.6] R [261.1].817 [20.8] NOTE: 1) NUMBERS IN [ ] ARE IN mm. All dimensions are reference only unless specifically toleranced. (800) PNC06

14 JAW OPTIONS: SERIES PNC CLAMPS Jx01 QUICK CHANGE TOOLING JAW (A on Jaw A, B on Jaw B) This option provides quick change character tooling. A dovetail slot in the jaw accepts matching dovetail backing plates. A hand retractable plunger holds the character tooling in place. No fasteners or wrenches are required to mount character tooling to the jaw, thus minimizing downtime for part number/date/shift code change out. This option is not available for anvil tooling. See page 19 for character part numbers. Available on standard jaw configurations only. PNC55 JA01 shown JA01 shown INSTALLING JAW TOOLING HAND RETRACTABLE PLUNGER PULL RING TO INSTALL/REMOVE TOOLING RELEASE TO ENGAGE TOOLING REPLACEMENT HAND RETRACTABLE PLUNGER IF ORDERED SEPARATELY CLAMP SIZE 44 or JAW TOOLING (SOLD SEPARATELY) ENGAGE DOVETAIL SLOT IN JAW AND ALIGN CENTER HOLE WITH PLUNGER 14 PNC06 (800)

15 SWITCH MOUNTING OPTIONS: SERIES PNC CLAMPS PS(R)xxx POSITIONAL SENSING DETECTION This option provides jaw open and jaw closed sensing by affixing an aluminum housing to the side of the clamp body. The included switches sense the position of a target on the drive pin as the clamp opens and closes (open range = 14 to full open, close range = 3 to full close). PS positions satellite switch S02 to sense open and S01 to sense close. PR positions satellite switch S01 to sense open and S02 to sense close. See tables on switch option page for satellite switch to quick disconnect pin number relationships. PNC55 PS1D2 shown PS1D2 shown POSITION SENSOR OPTION CODE P R 1 D 2 HOUSING OPTION SENSING OPTION SWITCH HOUSING POSITION SWITCH OPTION AMPLIFIER POSITION P - Positional Sensing S - Standard 1 - Position 1 N - No Switch 2 - Position 2 R - Reversed 3 - Position 3 A - 5-Pin AC/DC Switch (Turck) 4 - Position 4 D - 4-Pin PNP DC Switch (P + F) E - 4-Pin PNP DC Switch (Turck) F - 4-Pin PNP DC Switch (Efector) H - 4-Pin NPN DC Switch (P + F) J - 4-Pin NPN DC Switch (Turck) Refer to the following pages for switch option dimensions and specifications (800) PNC06

16 SWITCH MOUNTING OPTIONS: SERIES PNC CLAMPS PS(R)xxx POSITIONAL SENSING DETECTION (continued) [98.4] [4.0] HEX TYP W1 Px1x4, Px3x2 W2 Px1x2, Px3x [6.0] [71.9] W3 W4 CABLE CONNECTION TYP [5.0] HEX TYP W8 TYP letter DIMENSION W9 TYP 2 SWITCH OPTION A MODEL NUMBER PNC44/55 SWITCH OPTION D, E, F, H, J in mm in mm W W W W4 1/2-20 UNF M12 x 1 W W W W8 90 W W5 TYP [73.9] W6 TYP Px1x2, Px3x2 1 3 W7 TYP Px1x4, Px3x4 PNC44/ [158.7] [4.0] HEX TYP W1 Px1x4, Px3x2 W2 Px1x2, Px3x4 W4 CABLE CONNECTION TYP [6.0] [101.3] W [5.0] HEX TYP letter DIMENSION W8 TYP W9 TYP SWITCH OPTION A 2 MODEL NUMBER SWITCH OPTION D, E, F, H, J in mm in mm W W W W4 1/2-20 UNF M12 x 1 W W W W8 90 W W5 TYP [73.9] W6 TYP Px1x2, Px3x2 1 3 W7 TYP Px1x4, Px3x All dimensions are reference only unless specifically toleranced. PNC06 (800)

17 SWITCH MOUNTING OPTIONS: SERIES PNC CLAMPS SWITCH OPTION A PNC Turck Part #: Ni 2-Q6.5-ADZ FSB 5.4X4/S304 LEDs GREEN: POWER YELLOW: OUTPUT STATUS (S01) RED: OUTPUT STATUS (S02) SO1 SO2.925 [23.5] THRU HOLE FOR M5 x 0.8 SHCS.157 [4.0] HEX.709 [18.0] 1/2-20 UNF OPTION CODE PSxAx PRxAx L1 SATELLITE UNCLAMPED S02 S01 RD/WH CLAMPED S01 S02 4-WIRE AC/DC QUICK DISCONNECT PIN NUMBER S01 = PIN 5 S02 = PIN 4 SENSOR S01 RD/BK LOAD 1 L [47.0] [23.0] L1 RD GN RD/YE LOAD 2 L2 SENSOR S02 SWITCH OPTION D PNC P + F Part #: NBN2-F S6-E8-V1 (PNP) SWITCH OPTION H PNC P + F Part #: NBN2-F S6-E10-V1 (NPN) LEDs GREEN: POWER YELLOW: OUTPUT STATUS (S1) RED: OUTPUT STATUS (S2).709 [18.0].925 [23.5] [47.0] THRU HOLE FOR M5 x 0.8 SHCS.157 [4.0] HEX.709 [18.0] M12 x1 CONNECTOR POSITION 1 90 CONNECTOR POSITION 9 OPTION CODE PSxD(H)x PRxD(H)x SATELLITE UNCLAMPED S2 S1 4-WIRE DC (V1 TYPE) NPN DUAL NORMALLY OPEN BN SENSOR S1 1 4 BK LOAD 2 3 BU WH LOAD SENSOR S2 + CLAMPED S1 S2 QUICK DISCONNECT PIN NUMBER S1 = PIN 4 S2 = PIN 2 4-WIRE DC (V1 TYPE) PNP DUAL NORMALLY OPEN BN SENSOR S1 1 4 BK LOAD BU WH LOAD 2 SENSOR S2 + SWITCH OPTION E PNC Turck Part #: Ni 2-Q BDS-2AP6X3-H1141/S34 (PNP) SWITCH OPTION J PNC Turck Part #: Ni 2-Q6.5-AN FS 4.4X3/S304 (NPN) LEDs GREEN: POWER YELLOW: OUTPUT STATUS (S01) RED: OUTPUT STATUS (S02).709 [18.0].925 [23.5] [47.0] THRU HOLE FOR M5 x 0.8 SHCS.157 [4.0] HEX.713 [18.1] M12 x 1 CONNECTOR POSITION 1 90 CONNECTOR POSITION 9 OPTION CODE PSxE(J)x PRxE(J)x 4-WIRE DC NPN DUAL NORMALLY OPEN BN SENSOR S BK LOAD 2 3 BU WH LOAD SENSOR S02 SATELLITE UNCLAMPED S02 S01 + CLAMPED S01 S02 QUICK DISCONNECT PIN NUMBER S01 = PIN 4 S02 = PIN 2 4-WIRE DC PNP DUAL NORMALLY OPEN BN SENSOR S BK LOAD BU WH LOAD 2 SENSOR S02 + SWITCH OPTION F PNC Efector Part #: IN 5375 (PNP) LEDs GREEN: POWER YELLOW: OUTPUT STATUS (S1) RED: OUTPUT STATUS (S2).709 [18.0].925 [23.5] [47.0] THRU HOLE FOR M5 x 0.8 SHCS.157 [4.0] HEX.709 [18.0] M12 x1 CONNECTOR POSITION 1 90 CONNECTOR POSITION 9 OPTION CODE PSxFx PRxFx NOTE: 1) NUMBERS IN [ ] ARE IN mm. All dimensions are reference only unless specifically toleranced. SATELLITE UNCLAMPED S2 S1 CLAMPED S1 S2 QUICK DISCONNECT PIN NUMBER S1 = PIN 4 S2 = PIN 2 4-WIRE DC PNP DUAL NORMALLY OPEN BN SENSOR S1 1 4 BK LOAD BU WH LOAD 2 SENSOR S (800) PNC06

18 ANVILS, BACKERS, RETAINERS, & CHARACTERS CHARACTER MOUNTING - JAW A ANVIL MOUNTING - JAW B BACKING PLATE SHCS ANVIL PLATE BACKING PLATE CHARACTERS TIGHTEN TO 125 in-lbs [14.1 Nm] RETAINER RETAINER SHCS TIGHTEN TO 125 in-lbs [14.1 Nm] ANVIL PLATE SHCS TO ORDER SPECIFY: Based on your character HEIGHT and MATERIAL THICKNESS to be stamped, order the correct anvil, backer, and retainer kit required. If you need all the components, order the anvil-backer-retainer kit. (Ex: for 1/8" tall char.) (Ex: for 3/16" tall char.) If you have a retainer, order the anvil and backer kit. (Ex: for 1/8" tall char.) (Ex: for 3/16" tall char.) Characters are ordered individually. (Ex: N6 for 1/8" tall char. number 6) (Ex: N6 for 3/16" tall char. number 6) Retainers must be filled completely with characters to work properly. Depending on the number to be stamped, order the characters and enough blanks or hyphens to fill the retainer. Ex: With 1/8" tall character (63100 series) stamp the number Matching retainer holds 9 characters. Order: 1 of N1, 3 of N9, and 5 of BL. CHART LEGEND Ex: With 3/16" tall character (65300 series) stamp the number Will not function in this range Matching retainer holds 8 characters. Ideal stamping range (high clamp force region) Order: 1 of N1, 3 of N9, and 4 of BL. GREEN ANVIL BLACK ANVIL SILVER ANVIL GOLD ANVIL PANEL THICKNESS in [mm] COLOR [0] [0.25] [0.50] [0.75] [1.00] [1.25] [1.50] [1.75] [2.00] [2.25] [2.50] [2.75] [3.00] [3.25] [3.50] [3.75] [4.00] [4.25] [4.50] [4.75] [5.00] GREEN BLACK SILVER GOLD PNC44x-x-S16-S16 TIP COMBINATION GREEN ANVIL BLACK ANVIL SILVER ANVIL GOLD ANVIL GREEN ANVIL BLACK ANVIL SILVER ANVIL GOLD ANVIL GREEN ANVIL BLACK ANVIL SILVER ANVIL GOLD ANVIL 18 COLOR GREEN BLACK SILVER GOLD COLOR GREEN BLACK SILVER GOLD COLOR GREEN BLACK SILVER GOLD PNC55x-x-S16-S16 TIP COMBINATION PANEL THICKNESS in [mm] [0] [0.25] [0.50] [0.75] [1.00] [1.25] [1.50] [1.75] [2.00] [2.25] [2.50] [2.75] [3.00] [3.25] [3.50] [3.75] [4.00] [4.25] [4.50] [4.75] [5.00] PNC55x-x-S16-S16-B01 TIP COMBINATION PANEL THICKNESS in [mm] [0] [0.25] [0.50] [0.75] [1.00] [1.25] [1.50] [1.75] [2.00] [2.25] [2.50] [2.75] [3.00] [3.25] [3.50] [3.75] [4.00] [4.25] [4.50] [4.75] [5.00] x-x-s16-s16 TIP COMBINATION PANEL THICKNESS in [mm] [0] [0.25] [0.50] [0.75] [1.00] [1.25] [1.50] [1.75] [2.00] [2.25] [2.50] [2.75] [3.00] [3.25] [3.50] [3.75] [4.00] [4.25] [4.50] [4.75] [5.00] All dimensions are reference only unless specifically toleranced. PNC06 (800)

19 ANVILS, BACKERS, RETAINERS, & CHARACTERS PNC SIZE PNC44 PNC55 PNC55-B01 PANEL THICKNESS ANVIL COLOR ANVIL KITS FOR 1/8" TALL CHARACTERS RETAINER BACKER STANDARD TOOLING MOUNTING ANVIL & BACKER ANVIL, BACKER & RETAINER QUICK CHANGE (Jx01) TOOLING MOUNTING ANVIL, ANVIL & BACKER BACKER & BACKER RETAINER mm GREEN mm BLACK mm SILVER mm GOLD mm BLACK mm SILVER mm GOLD mm GREEN mm BLACK mm SILVER mm GOLD mm GREEN mm BLACK mm SILVER mm GOLD ALL KITS INCLUDE FASTENERS REQUIRED FOR INSTALLATION 1/8" TALL CHARACTERS PART PART PART PART PART NUMBER PART NUMBER PART NUMBER PART NUMBER NUMBER N0 LETTER A LA LETTER K LK LETTER U LU NUMBER N1 LETTER B LB LETTER L LL LETTER V LV NUMBER N2 LETTER C LC LETTER M LM LETTER W LW NUMBER N3 LETTER D LD LETTER N LN LETTER X LX NUMBER N4 LETTER E LE LETTER O LO LETTER Y LY NUMBER N5 LETTER F LF LETTER P LP LETTER Z LZ NUMBER N6 LETTER G LG LETTER Q LQ NUMBER N7 LETTER H LH LETTER R LR BLANK BL NUMBER N8 LETTER I LI LETTER S LS NUMBER N9 LETTER J LJ LETTER T LT HYPHEN HY 9 CHARACTERS ARE REQUIRED WHEN USING PHD RETAINER NUMBER PNC SIZE PNC44 PNC55 PNC55-B01 PANEL THICKNESS ANVIL COLOR ANVIL KITS FOR 3/16" TALL CHARACTERS RETAINER BACKER STANDARD TOOLING MOUNTING ANVIL & BACKER ANVIL, BACKER & RETAINER QUICK CHANGE (Jx01) TOOLING MOUNTING ANVIL, ANVIL & BACKER BACKER & BACKER RETAINER mm GREEN mm BLACK mm SILVER mm GOLD mm BLACK mm SILVER mm GOLD mm GREEN mm BLACK mm SILVER mm GOLD mm GREEN mm BLACK mm SILVER mm GOLD ALL KITS INCLUDE FASTENERS REQUIRED FOR INSTALLATION 3/16" TALL CHARACTERS PART PART PART PART PART NUMBER PART NUMBER PART NUMBER PART NUMBER NUMBER N0 LETTER A LA LETTER K LK LETTER U LU NUMBER N1 LETTER B LB LETTER L LL LETTER V LV NUMBER N2 LETTER C LC LETTER M LM LETTER W LW NUMBER N3 LETTER D LD LETTER N LN LETTER X LX NUMBER N4 LETTER E LE LETTER O LO LETTER Y LY NUMBER N5 LETTER F LF LETTER P LP LETTER Z LZ NUMBER N6 LETTER G LG LETTER Q LQ NUMBER N7 LETTER H LH LETTER R LR BLANK BL NUMBER N8 LETTER I LI LETTER S LS NUMBER N9 LETTER J LJ LETTER T LT HYPHEN HY 8 CHARACTERS ARE REQUIRED WHEN USING PHD RETAINER NUMBER (800) PNC06

20 TIP DIMENSIONS: SERIES PNC CLAMPS JAW A - RETAINER T1 T4 T6 T8 T5 2X T2 SHCS INCLUDED T3 HEX IN SHCS T7 RETAINER KIT NO. LETTER DIMENSION T1 T2 T3 T4 T5 T6 T7 T8 in mm in mm in mm in mm in mm in mm in mm in mm M6 x M8 x JAW A - BACKER Jx01 TOOLING MOUNT DIMENSIONS NOT SHOWN SAME AS BELOW T12 T10 STANDARD TOOLING MOUNTING T11 T10 ±0.002 [0.05] T10 ±0.002 [0.05] T11 T9 MAX T8 T9 MAX T8 BODY CENTERLINE BODY CENTERLINE T12 T12 2X T13 THREAD THRU 2X T13 THREAD DP [13.0] MIN T14 T15 T14 T15 PNC44/55 CLAMP SIZE PNC44/55 BACKER MOUNT BACKER KIT NO. LETTER DIMENSION T8 T9 T10 T11 T12 T13 T14 T15 in mm in mm in mm in mm in mm mm in mm in mm STANDARD M6 x STANDARD M8 x Jx M6 x Jx M8 x STANDARD M6 x STANDARD M8 x Jx M6 x Jx M8 x All dimensions are reference only unless specifically toleranced. PNC06 (800)

21 TIP DIMENSIONS: SERIES PNC CLAMPS JAW A - ANVIL T2 T2 T3 T3 T5 MAX T4 ±.002 [.05] T5 MAX T4 ±.002 [.05] 2X.190 [4.8] T6 2X.040 [1.0] x 45 CHAMFER T6 2X.2362 [6.0] DOWEL 2X T1 HEX 2X T1 HEX T7 T7 PNC44/55 CLAMP SIZE PNC44/55 ANVIL COLOR ANVIL KIT NO. LETTER DIMENSION T1 T2 T3 T4 T5 T6 T7 in mm in mm in mm in mm in mm in mm in mm GREEN BLACK SILVER GOLD GREEN BLACK SILVER GOLD All dimensions are reference only unless specifically toleranced. (800) PNC06

22 PARTS BREAKDOWN: SERIES PNC44 CLAMPS A B KEY PART PART NO. 1 Body Imperial Metric Piston & Rod Cam Roller Bearing Slider Bushing Cap Impact Plate A Jaw (A) B Jaw (B) Pivot Pin Link Spring Cover Spring Retainer Cup Spring Spring Step Shock Pad Impact Plate SHCS Piston & Rod SHCS Spring Cover SHCS Spring Cover SHCS Cap SFHCS Pivot Pin Roller Bearing Pin Cam Pin Spring Retainer Cup Pin Rod Seal Piston Seal Cap Seal Safety Lock-out Pin Grease Zerk KITS KIT KIT NO. Seal Kit Fastener Kit PNC06 (800)

23 PARTS BREAKDOWN: SERIES PNC55 CLAMPS A B 9 KEY PART PART NO. 1 Body Imperial Metric Piston & Rod Cam Roller Bearing Slider Bushing Cap Impact Plate A Jaw (A) B Jaw (B) Bushing Block Spring Cover Spring Retainer Cup Spring Spring Step Shock Pad Impact Plate SHCS Piston & Rod SHCS Spring Cover SHCS Spring Cover SHCS Cap SFHCS Pivot Pin Roller Bearing Pin Cam Pin Spring Retainer Cup Pin Rod Seal Piston Seal Cap Seal Safety Lock-out Pin Grease Zerk Bushing Block Pin Bushing Block SHCS KITS KIT KIT NO. Seal Kit Fastener Kit (800) PNC06

24 PARTS BREAKDOWN: SERIES CLAMPS PNC06 (800)

25 PARTS BREAKDOWN: SERIES CLAMPS KEY PART NUMBER 1 Jaw A S Style A Style Jaw B S Style A Style Roller Bearing Cam Cylinder Tube Bushing Block Assembly Slider Bushing Rail Cap Imperial Metric Head Assembly Imperial Metric O-Ring Piston Shcs Piston Seal Wear Ring Piston Rod Slider Bushing Jaw A Spring Step S Style A Style Jaw B Spring Step S Style A Style Bushing Block Tierod Shcs Shcs Bushing Pin Shcs Jaw A Retainer Cup S Style A Style Jaw B Retainer Cup S Style A Style Jaw A Spring S Style A Style Jaw B Spring S Style A Style Side 1 Shcs Side 3 Shcs Side 1 Cover Side 3 Cover Bushing Pin Roller Pin Grease Zerk Rod Wiper Rod Seal Dowel Pin Jaw A Spring Cover S Style A Style Jaw B Spring Cover S Style A Style Lock-Out Safety Pin Assembly Shock Pad Shcs KITS KIT Seal Kit Fastener Kit (800) PNC06

26 REPLACEMENT KITS: SERIES PNC CLAMPS REPLACEMENT S IF ORDERED SEPARATELY CLAMP SIZE ACCESSORY PS(R)xN Switch Housing Kit without Switch PS(R)xAx Switch Housing Kit with 5 pin AC/DC, (Turck) Switch PS(R)xDx Switch Housing Kit with 4 pin DC, PNP (P + F) Switch PNC44/55 PS(R)xEx Switch Housing Kit with 4 pin DC, PNP (Turck) Switch PS(R)xFx Switch Housing Kit with 4 pin DC, PNP (Efector) Switch PS(R)xHx Switch Housing Kit with 4 pin DC, NPN (P + F) Switch PS(R)xJx Switch Housing Kit with 4 pin DC, NPN (Turck) Switch PS(R)xN Switch Housing Kit without Switch PS(R)xAx Switch Housing Kit with 5 pin AC/DC, (Turck) Switch PS(R)xDx Switch Housing Kit with 4 pin DC, PNP (P + F) Switch PS(R)xEx Switch Housing Kit with 4 pin DC, PNP (Turck) Switch PS(R)xFx Switch Housing Kit with 4 pin DC, PNP (Efector) Switch PS(R)xHx Switch Housing Kit with 4 pin DC, NPN (P + F) Switch PS(R)xJx Switch Housing Kit with 4 pin DC, NPN (Turck) Switch Kit includes: Housing and all pins and screws required for installation. REPLACEMENT SWITCH S IF ORDERED SEPARATELY SWITCH OPTION SWITCH TYPE PHD SWITCH KIT NUMBER SWITCH PART NUMBER A 5-PIN AC/DC - N.O PNC Ni 2-Q6.5-ADZ FSB 5.4X4/S304 D 4-PIN DC - N.O. - PNP PNC NBN2-F S6-E8-V1 E 4-PIN DC - N.O. - PNP PNC Ni 2-Q BDS-2AP6X3-H1141/S34 F 4-PIN DC - N.O. - PNP PNC IN 5375 H 4-PIN DC - N.O. - NPN PNC NBN2-F S6-E10-V1 J 4-PIN DC - N.O. - NPN PNC Ni 2-Q6.5-AN FS 4.4X3/S304 MATCHING CORDSETS 2 METERS LONG PHD PART CORDSET PART SWITCH OPTION NUMBER NUMBER A KB 5T-2 D V1-G-YE2M-PVC E RK 4.4T-2 F V1-G-YE2M-PVC H V1-G-YE2M-PVC J RK 4.4T [2 m] DC - M12 x 1.0 INTERNAL THREAD AC - 1/2-20 INTERNAL THREAD MATING CORDSET 26 PNC06 (800)

27 MAINTENANCE: SERIES PNC CLAMPS SAFETY LOCK-OUT The safety lock-out pin is a safety device that stops jaw motion during maintenance on the clamp. STORAGE LOCATION Remove the safety lock-out pin from the storage location. Re-install the safety lock-out pin in the lock-out location in the body before attempting to work on or near the stamping portion of this clamp. No attempt should be made to service the clamp and/or remove the retainer, backing plate, or anvil before the safety lock-out pin is installed in the lock-out location. LOCK-OUT LOCATION REPLACEMENT PART NO. PNC44/55 SAFETY LOCK-OUT PIN NOTE: ONE SAFETY LOCK-OUT PIN SUPPLIED WITH UNIT STORAGE LOCATIONS WHEN PIN IS NOT IN USE SAFETY LOCK-OUT PIN CAN ONLY BE INSTALLED WHEN THE JAWS ARE IN THE OPEN POSITION SAFETY LOCK-OUT PIN MUST EXTEND THROUGH BODY UNTIL RETENTION BALLS EXIT OPPOSING SIDE Maintenance Schedule Lubrication guidelines for the Series PNC Clamp are based on continuous operation at the following cycle speeds: PNC44 and PNC55 at 30 cycles/minute at 15 cycles/minute Variations in cycle speeds from those listed herein may require more or less frequent maintenance schedules. Apply commercial-grade high-pressure bearing grease to the grease zerks located on the jaws. Apply until the grease starts to squeeze out between the jaw and jaw bushing. Grease should be applied to the jaws every 200, ,000 cycles. Apply 30W oil to the roller bearings located beneath the spring covers. Insert the nozzle of the oil can into each spring cover slot. Apply enough oil to saturate the bearings. This allows oil to wick into the mating surfaces of the bearings and jaws, and also onto the roller bearing pins. Oil should be applied to the roller bearings every 200, ,000 cycles. APPLY 30W OIL TO ROLLER BEARINGS LOCATED BENEATH SPRING COVERS (REF. SLOTTED HOLES) SPRING COVER APPLY COMMERCIAL-GRADE HIGH PRESSURE BEARING GREASE TO GREASE ZERKS LOCATED ON JAWS APPLY UNTIL GREASE STARTS TO SQUEEZE OUT BETWEEN JAWS AND JAW BUSHINGS 27 (800) PNC06

28 Unique PNC Mongo Clamp Higher force for heavy duty crimping and forming applications n n n n Capable of generating 64,000 lb [284.7 kn] of total clamp force at 87 psi [6 bar]. Provides more than twice the force of a standard PNC55-B01. Weighs 154 lb [69.9 kg] Tandem 7 in [178 mm] bore cylinders Unique PNC Clamp with Longer Jaws & Special Sensor n n n n n n Jaws reach 16 mm further into part when stamping. Linear displacement sensor provides constant information on jaws position. Provides a cost-effective solution for stamping identification characters into parts or material. Capable of generating 40,915 lbf [182 kn] of total clamp force at 87 psi [6 bar]. High clamp force produces characters in draw quality steel. Estimated weight lb [55 kg] P-5-A16-S16-PS1E2 28 3M-I 10/ PNC06 (800)