WORKHOLDING SOLUTIONS & AUTOMATED SHEET METAL STAMPING PNEUMATIC CLAMPS

Transcription

1 phdinc.com (800) WORKHOLDING SOLUTIONS & AUTOMATED SHEET METAL STAMPING PNEUMATIC CLAMPS LOW COST OF OWNERSHIP, EXCEPTIONAL FLEXIBILITY, AND UNSURPASSED IN RUGGEDNESS 2-JAW CLAMPS PIN CLAMPS SWING CLAMPS STAMPING CLAMPS FRAME CLAMPS TOGGLE CLAMPS IDENTIFICATION & CRIMPING CLAMPS DIE LIFTERS CLAMPIB18

2 Sheet Metal Handling Low Cost Of Ownership, Exceptional Flexibility, and Unsurpassed In Ruggedness PHD Pneumatic Clamps and Die Lifters are for use in automated sheet metal stamping in transfer presses, welding, metal forming, assembly applications and for sheet metal handling equipment. PHD offers many styles, sizes, and options of heavy-duty pneumatic clamping products including 2-jaw clamps, toggle, swing, and pin clamps, as well as identification marking clamps, frame clamps, lifters, gauges, and crowders. Best Price Best Design Best Delivery SerieS GrM Workholding Clamps Sizes 1, 2, & 4 PLK /PLK SERIES SERIES PLK MO PLKD DULAR DISAP, ENCLO PEARIN SED G PIN FINGE versat LOCAT R, PIN ile pin ING CLA LOCAT locatin MPS ING CLA g cla mp MP Most in the D ry Series To request literature, visit S indust GRM124 Series PLK05 PLK PLKD NEW DUAL SWITC H PHD Clamp facilities are located in Huntington, Indiana. Copyright 2018, by PHD, Inc. All Rights Reserved. Printed in the U.S.A. 2 CLAMPIB18

3 Solutions that Save Dedicated to Quality Rugged Design for Long Life PHD Clamps are rugged, long life actuators. Customer-driven, lab and field-tested designs ensure peak performance throughout the life of the product. You can be assured PHD Clamp products work right the first time and perform as expected every time. PHD Clamp products exhibit excellent wear characteristics and longevity which minimize the need for repair and costly down time, thus maximizing productivity and profitability. Superior Delivery FASTER delivery than competitor Excellent delivery saves you money by getting you back to business faster. Unique Solutions Exceptional FLEXIBILITY PHD offers a variety of components already designed to fit unique requirements. If your application requires a modified component from outside our large database of designs, our team is ready to help. We welcome special requests, regardless of quantity or frequency of order. Rebuild Program Return to service Our products can be rebuilt and put back in service for continued savings. Plus, you will receive a like new warranty. See back page for more information. CLAMPIB18 3

4 Applications GRM, ARM OVER, PIN LOCATING, SWING ARM CLAMP APPLICATIONS PHD Clamps have become the industry standard for handling sheet metal in automotive transfer presses and other workholding/transfer applications. All PHD Clamps are customer-driven designs with on-site testing. Grab slip sheet in depalletizing machine Series GRM Size 1 Standard Jaw Style Automate pallet binding machine Series GRM Size 2 Needlenose Jaw Style Move filled bags from conveyor to carton Series GRM Size 2 Standard Jaw Style Handle sheet metal for automotive stamping press Series GRM Size 2 Standard Jaw Style Hold sheet panels securely in position during welding application. Clamp pin retracts fully into part support. Series PLKD Pin Locating Clamps Hold part down during automated trimming operation Series PA Swing Arm Clamps 4 CLAMPIB18

5 Hold frame parts together during robotic welding process. PHD clamps are ideal for various motions and speed in setting parts Series PC Swing Arm Clamps Series PLKD Pin Locating Clamps Series PEC Arm Over Clamps Hold door panel components together for robotic welding process Series PA Swing Arm Clamps Hold door panel components together for robotic welding process. Cam design allows for more part thickness variation without having to adjust Series PEC Arm Over Clamps Hold snowmobile tunnel parts for automated welding and riveting process Series PA Swing Arm Clamps Secure tubes during robotic welding Series PA Swing Arm Clamps Hold tubular parts during welding process Series PEC Arm Over Clamps Set ATV frame components together during robotic welding Series PB Swing Arm Clamps Series PEC Arm Over Clamps CLAMPIB18 5

6 Series GRM BEST CLAMP IN INDUSTRY The Series GRM Clamp continues to be the industry-leading pneumatic actuator of choice for material handling solutions worldwide. Its simple design and rugged construction have proven customer satisfaction and loyalty since Three standard sizes (25, 32, and 40 mm bores), 13 standard jaw styles, and countless options and accessories make the Series GRM Clamp the most versatile and modular clamp in the world. GRM2/GRM4 Pneumatic Workholding Clamp Grips and locks on panels with varying thicknesses without adjustment 13 jaw styles Sheet metal handling applications Modular designed tips Simple design, long life Fully field-repairable GRM1 Miniature Pneumatic Workholding Clamp 2 jaw styles Lightweight and high grip force Sheet metal handling requiring compact design Modular designed tips for various thicknesses Simple design, long life Fully field-repairable 13 Jaw Styles & Modular-Designed Tips The Series GRM Clamp has 13 standard jaw styles and numerous jaw openings available to fit your application requirements. If you are unable to locate a jaw style that suits your application needs, contact your local distributor or a member of PHD for assistance. MyPHD is a new feature of PHD s e-tools online sizing and CAD to help in your design process. Sizing and CAD remembers your preferences and saves your projects for future revisions Standard Standard Flange Flange Hook Sizing seamlessly links to CAD configurator CAD makes quoting easy right from configurator Standard Flange Single Flat Shovel Double Flat Shovel CAD retains history for future use for easy project management Single Chisel Toolable Needlenose Get the app or size online! Double Chisel Single Shovel Double Shovel Hammerhead Short 6 CLAMPIB18

7 Series PLC, PLK, PLKD PHD Keeps Weld Slag Out PART POSITIONING AND HOLDING The Series PLC, PLK, and PLKD Clamps are ideal for part positioning and holding applications. See below for how each series performs its own particular specialty. Designed for welding applications, the completely enclosed finger/pin designs keeps weld slag out. In addition, the internal locking mechanism retains the part if pressure is lost. All pin clamps are available in a wide range of pin diameters and styles to fit your specific application needs. Competition Lets Weld Slag In! PLC Robust Pneumatic Pin Clamp Used to locate and clamp a part through a hole or slot Ideal for part clamping in weld areas Enclosed finger design keeps weld slag out Competitor designs do not include an enclosed finger design, allowing debris to enter the unit. Pin Holding PLC locates and holds the part simultaneously PLK Pin Clamp Completely enclosed finger/pin 5 or 10 mm clamping stroke with 3 pin styles; short, medium, and long pin top shapes Available in pin diameters from to mm diameter Position sensing provides open or closed sensing with industry standard AC or DC weld field immune switch mounted in protected housing Can be built as drop-in replacement for competitor units PLKD Disappearing Pin Clamp Locating pin retracts fully into part support for ease of panel removal Retractable pin allows for sideways loading and unloading Available with single or dual switch position sensing PLKD PLK Disappearing Pin Designs PLKD locates, holds, and retracts fully CLAMPIB18 7

8 Series PA, PB, PC PART POSITIONING AND HOLDING The Series PA, PB, and PC Swing Arm Clamps offer the ability to swing the arm out of the way of the part, giving clearance for part placement and removal. The simple designs provide multiple sizes and left and right arm rotations. PA Pneumatic Swing Clamp Simple design, small size, high clamp force, and long life Five sizes with left and right arm rotations Ideal for automated workholding Swing Arm Designs Swing arms allow clearance for part placement and removal Superior Design for Longer Life Series PA and PC arms rotate 90, but also employ a tapered rod end for 360 of arm positioning PB Pneumatic Swing Clamp 3 ball mechanism provides longer life than competitor s single pin design Options for long or short strokes Easy drop-in replacement Four bore sizes with short or long strokes Left or right arm rotations Ideal for automotive, packaging, assembly, and general automation 90 rotation All PHD swing arm clamps are rotated into position by three hardened steel balls running against a hardened steel spline. This superior design outlasts the competitor s single pin design. 360 arm placement PC Tapered Pneumatic Swing Clamp Feature tapered rod end for easy angle adjustment as well as mounting patterns for drop-in replacements Left or right rotations are available 8 CLAMPIB18

9 Series PNC, PNC Mongo IDENTITY MARKING & CRIMPING SYSTEMS The Number Cruncher and PNC Mongo are cost-effective marking systems that stamp part numbers, dates, shift codes, and logos into sheet metal, plastic, and other materials. Both units may also be used to simply crimp and form materials. PNC Number Cruncher Clamp Provides cost effective solution for stamping identification characters into parts High clamp force produces characters in draw quality steel Operates quietly in less than 0.24 seconds Force: Up to 48,330 lb at 87 psi [215.0 kn at 6.0 bar] Weight: Up to 116 lb [52.6 kg] Three sizes available Quick Tooling Identity & Crimping Install or remove jaw tooling by pulling retractable plunger Crimping steel wire like this can be accomplished with a standard PNC clamp and special jaw tooling. The PNC Mongo Clamp is capable of generating 60,000 lb [266.9 kn] of total clamp force. The PNC Mongo provides twice the force of a standard PNC Clamp. Heavy Duty Identity & Crimping PNC MONGO Clamp Force: 60,000 lb at 87 psi [266.9 kn at 6.0 bar] Weight: 154 lb [69.9 kg] Size: (2) 7 in bore cylinders Higher force for heavy duty crimping and forming applications Accommodates Series PNC Number Cruncher jaw tooling CLAMPIB18 9

10 Series PFC, PFC Mongo HEAVY DUTY CLAMPING FORCE The Series PFC Frame Clamps provide a high force clamping solution specifically designed for heavy duty workholding and welding applications in the automotive industry. Jaws with NAAMS mounting patterns allow for fast field setup while optional weld-field immune switches provide position feedback for continuous operation. In addition, weld cover options increase the longevity of the product in high contamination environments, thus reducing costly down time. PFC Frame Clamp Securely holds heavy parts in place Power window of in [3.5 mm] Wide jaw space allows for clamping large parts NAAMS mounting patterns for ease of tooling interface Force: 11,250 lb at 87 psi [50.0 kn at 6.0 bar] Weight: 75 lb [34.0 kg] wide jaw space Heavy Duty The PFC Mongo is shown here shaping automotive frames 32.5 in [82.5 cm] in [61.5 cm] 12 in [30.5 cm] PFC Mongo Clamp Rugged cam design provides consistent clamping force throughout a wide power window Securely holds heavy parts in place Long and short jaw travels Modular design allows changes from short jaw travel to long jaw travel by simply moving pivot pins Force: Up to 50,000 lb at 87 psi [222.4 kn at 6.0 bar] Weight: 700 lb [317.5 kg] 10 CLAMPIB18

11 Other Clamp Solutions PART POSITIONING AND HOLDING PEC Pneumatic Toggle Clamp (Arm Over) Superior part holding for assembly and welding applications Clamps and locks over last six degrees of rotation Retains part in the event of pressure loss PSP Pneumatic Shot Pin Actuator Short body length, high pin package accuracy, and the best repeatability in its class Urethane wipers or optional bronze scrapers provide excellent protection from contamination Designed for long life and accuracy in welding and assembly areas PDG Pneumatic Disappearing Gage Slide Simple design, compact size, long actuator life, and absorbs high impact forces Compact design allows it to fit inside a progressive die where it will retract or disappear from the work area as panels move to the next stage of processing Ideal for stopping and positioning sheet metal panels or other parts PDK Pneumatic Crowder Slide Simple design, compact size, long actuator life, and absorbs high impact forces Built-in rod compliance eliminates side load on the cylinder s piston rod Ideal for pushing sheet metal into location for precise positioning PHL Heavy Duty Pneumatic Lifter Slide Simple design, compact size, long life and the ability to handle high off-center loads Available as drop-in replacement for General Motors Global Die Standards. See catalog for details. Built-in rod compliance eliminates side load on cylinder piston rod, thus increasing life Cost effective replaceable composite bearings PLL Pneumatic Light Lifter Slide Simple design, compact size, long actuator life, and the ability to absorb high impact forces Compact size allows the unit to fit inside the press and close to the panel to accommodate short tooling arms Ideal for lifting lightweight sheet metal panels out of dies High-Temp Solutions Proven performance at temps over 1700 F [927 C] Hot-forming/stamping applications Dissipating shields minimize radiant heat Coated tips to reflect heat High-temp seals and lube CLAMPIB18 11

12 Rebuild Program A green solution that helps your bottom line. Return your old units for rebuilding PHD s Rebuild Program refurbishes your existing PHD products with all new wear items Get a 12 Month Like New Warranty SAVE MONEY PHD s rebuild program can reduce your facilities needs for and costly expenses associated with: training curriculums, increased employee workloads, inventory for repair/replacement parts, and unnecessary equipment and floor space for rebuilds. Rebuilt units offer the same PHD quality that you re used to, but for a fraction of the cost of a new unit, reducing your total cost of ownership Rebuilt units are placed back into service, thus reducing your total cost and saving valuable components from scrap All PHD factory rebuilt units receive a 12 month like new warranty 12 CLAMPIB18 3M 3/