grme SERIES GRME ELECTRIC CLAMP Electric Clamp with Greater Flexibility & Durability for the Automotive Industry GRME01A
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1 grme SERIES GRME ELECTRIC CLAMP for the Automotive Industry Electric Clamp with Greater Flexibility & Durability GRME1A
2 ORDERING DATA: SERIES GRME ELECTRIC CLAMPS INDEX: Ordering Data Pages 2 and 3 Benefits Page 4 Dimensions & Manual Operator Page 5 Engineering Data Page 6 Options & Kits Pages 6 and 7 Exploded View & Parts List Page 8 UNIT SIZE lb Total Clamp Force TO ORDER SPECIFY: Model, Unit Size, Mounting, Jaw Style Option, Design No., Jaw Opening (A & B), Jaw Tip Options (A & B), and Additional Options if desired. S - Standard Jaw C - Single Chisel D - Double Chisel F - Flange Jaw G - Toolable Jaw H - Single Shovel J - Double Shovel K - Hook Jaw L - Single Flat Shovel M - Double Flat Shovel N - Needlenose Jaw P - Hammerhead Jaw R - Short Jaw JAW OPENING - - Opening - -1/2 Opening Opening Opening 4-4 Opening - Opening 5-5 Opening 6-6 Opening - Opening Opening (See Note 1) JAW TIP S - BLANK - No Tip See charts on page 3 GRME 2 S S DCB - DDB - ADDITIONAL S MODEL GRM Clamp with Electric Actuation MOUNTING T - (Standard) Mounting Bracket Ready C - 9 Spherical Mounting Bracket D - NAAMS Pattern Mounting Bracket R - Non-Spherical Mounting Bracket S - Spherical Mounting Bracket W- Oversize Spherical Mounting Bracket DESIGN. 2 - Imperial 6 - Metric (See Note 3) TES: 1) With the exception of jaw styles L and M, the jaw rotates open slightly during the clamp cycle. The jaw returns to position as the opposing jaw reaches the fully open and fully closed position. 2) Cone point against cone point tip combinations are not allowed due to point overlap. 3) Metric units have metric mounting. JAW OPENING - - Opening 2-2 Opening - -1/2 Opening Opening 4-4 Opening - Opening 6-6 Opening - Opening (See Note 1) JAW TIP S - BLANK - No Tip See charts on page 3 S, C & D ONLY H & J ONLY G ONLY 4 4 N & P ONLY L & M ONLY 85 K ONLY F ONLY 5 85 R ONLY Copyright 28, by PHD, Inc. All Rights Reserved. Printed in the U.S.A. (8) clamps GRME1A
3 JAW TIP S TE: 1) Cone point against cone point tip combinations are not allowed due to point overlap. S S, C, D, H, J, K, L, M JAW TIP S - to 1.51 to 3.1 to 4.1 to 1.5 mm 3 mm 4 mm 5 mm* Color Black Silver Gold Red Single Cone Point SCB SCS SCG SCR Double Cone Point DCB DCS DCG DCR Single Diamond Point SDB SDS SDG SDR Double Diamond Point DDB DDS DDG DDR Single Urethane Pad SUB SUB SUB SUB Double Urethane Pad DUB DUB DUB DUB R JAW TIP S - to 1.51 to 3.1 to 1.5 mm 3 mm 4 mm Color Black Silver Red Single Cone Point SCB SCS SCR Double Cone Point DCB DCS DCR Single Diamond Point SDB SDS SDR Double Diamond Point DDB DDS DDR Single Urethane Pad SUB SUB SUB Double Urethane Pad DUB DUB DUB JAW TIP S - ** to 1.51 to 3.1 to 4.1 to 1.5 mm 3 mm 4 mm 5 mm* Color Black Silver Gold Red Single Cone Point SCB SCS SCG SCR Double Cone Point DCB DCS DCG DCR Single Diamond Point SDB SDS SDG SDR Double Diamond Point DDB DDS DDG DDR Single Urethane Pad SUB SUB SUB SUB Double Urethane Pad DUB DUB DUB DUB JAW TIP S - to 1.51 to 3.1 to 1.5 mm 3 mm 4 mm Color Black Silver Red Single Cone Point SCB SCS SCR Double Cone Point DCB DCS DCR Single Diamond Point SDB SDS SDR Double Diamond Point DDB DDS DDR Single Urethane Pad SUB SUB SUB Double Urethane Pad DUB DUB DUB *Material thickness for H, J, L, & M jaw styles = 4.1 to 4.5 mm **Jaw B tip options are not available for jaw styles C, D, H, J, L, & M F JAW TIP S - to.86 to 1.21 to 1.53 to 1.95 to 2.3 to 2.61 to 3.1 to.85 mm 1.2 mm 1.52 mm 1.94 mm 2.29 mm 2.6 mm 3. mm 3.4 mm Color Black Silver Gold Silver Gold Gold Red Red Single Cone Point SCB SCS SCG SCS SCG SCG SCR SCR Double Cone Point DCB DCS DCG DCS DCG DCG DCR DCR Single Diamond Point Pad SDB SDS SDG SDS SDG SDG SDR SDR Double Diamond Point Pad DDB DDS DDG DDS DDG DDG DDR DDR Single Urethane Pad SUB SUB SUB SUB SUB SUB SUB SUB Double Urethane Pad DUB DUB DUB DUB DUB DUB DUB DUB JAW TIP S - to.86 to 1.21 to 1.53 to 1.95 to 2.3 to 2.61 to 3.1 to.85 mm 1.2 mm 1.52 mm 1.94 mm 2.29 mm 2.6 mm 3. mm 3.4 mm Color Black Black Black Silver Silver Gold Gold Red Single Cone Point SCB SCB SCB SCS SCS SCG SCG SCR Single Diamond Point Pad SDB SDB SDB SDS SDS SDG SDG SDR Double Diamond Point Pad DDB DDB DDB DDS DDS DDG DDG DDR Single Urethane Pad SUB SUB SUB SUB SUB SUB SUB SUB Double Urethane Pad DUB DUB DUB DUB DUB DUB DUB DUB GRME1A (8)
4 SERIES GRME ELECTRIC CLAMPS AVAILABLE ON 13 S controller/motor cover controller is integrated into motor cover to protect the controller from physical and electrical damage motor with manual operator to aid in set-up or restart after an emergency stop cam design locks clamp in the closed position ensuring part retention if power is lost adjustable rotation stop allows for multiple jaw openings in one clamp fixed or spherical mounting brackets for side or rear mounting field repairable in 1 minutes using metric hex wrenches adjustable hardened-steel impact plates eliminate damage to body from panel impact interchangeable hardenedsteel jaws minimize costly inventory and maximize wear resistance for long life self locking internal threads throughout eliminate need for thread locking adhesives or additional locking components wide and deep jaw throats accommodate difficult clamping applications Major Benefits Simple design, long life, high clamp force, and fast field maintenance. Ideal for sheet metal handling. Available in thirteen jaw styles and 24 jaw openings to fit a wide range of clamping applications. Compact envelope size and high clamp force. Series GRME size 2 generates up to 25 lb [1112 N] of total clamp force for maximum flexibility and performance. Six modular designed jaw tips are offered for maximum clamping performance in a variety of applications. The jaws of the Series GRME Clamp lock in the closed position ensuring part retention if power is lost. For additional mounting, jaw, switch, and tip options, see the Series GRM Clamp Accessories catalog. Industry Uses Sheet metal handling Automotive Assembly Molded carpet manufacturing General industrial automation Contact your local distributor for Clamp unit pricing. 4 (8) clamps GRME1A
5 DIMENSIONS: SERIES GRME ELECTRIC CLAMPS YELLOW LED (POWER TO MOTOR) RED LED (FAULT) 3. [76.2] CONTROLLER CONNECTOR M12 x 1. THREAD 3.7 [94.] [35.] 3.78 [96.] TE: ALL FEATURES T TED ARE PER GRM CLAMP & ACCESSORIES CATALOG. MANUAL OPERATOR The GRME Clamp incorporates a leadscrew that will not allow free movement of the clamp jaws and the jaws are designed with cam slots that will lock the clamp if power is lost. PHD provides a manual operator on the motor to manually move the jaws to release a panel or to allow set up without having power to the controller. For operation instructions on this feature, see views shown below. STEP 1 STEP 2 STEP 3 OPEN JAWS Loosen SHCS with.197 [5.] wrench until no longer engaged. Remove motor mounting cap and SHCS to expose manual operator. Manual operator has wrench flats, but generally you should be able to turn the operator with your fingers. Rotate manual operator to open or close the clamp jaws. Turn clockwise to close jaws or counterclockwise to open jaws. CLOSE JAWS All dimensions are reference only unless specifically toleranced. GRME1A (8)
6 ENGINEERING DATA: SERIES GRME ELECTRIC CLAMPS SPECIFICATIONS SEALS OPERATING TEMPERATURE LUBRICATION POWER REQUIREMENTS 2.5 A peak.1 second *PHD recommends that leadscrew and motor nut be cleaned and re-lubed every million cycles. Consult factory for lube requirements. MALE 4-PIN FACE VIEW SERIES GRME Rod Wiper - Polyurethane O-Ring - Nitrile 4 to 1 F [4 to 38 C] Factory lubricated for life* 24 VDC ( 15%), 2. A PIN PIN FUNCTION V+ (I/O BUS) OUTPUT B V- (I/O BUS) OUTPUT A MODEL GRME2xx CONTROLLER INTERFACE CONNECTION DESCRIPTION +24 VDC POWER UNCLAMP COMMAND POWER COMMON CLAMP COMMAND WEIGHT ADDER lb 4.1 kg 1.86 CLAMP FORCE MIN MAX N lb lb 2 SIGNAL +24 VDC POWER TO CLAMP +24 VDC SIGNAL (ACTIVE HIGH) VDC COMMON +24 VDC SIGNAL (ACTIVE HIGH) N 1112 CLOSE OR OPEN TIME sec 1. S & KITS: SERIES GRME ELECTRIC CLAMPS 9 SPHERICAL MOUNTING BRACKET GRME2 C 1.5 [38.1] JAW PIVOT 2.33 [58.5] PANEL CENTERLINE THRU [ ] 3.54 [89.] 1.25 [31.8] 4X.197 [5.] HEX [63.5] 3 (SEE TE 1) 21 (SEE TE 1) KIT DESCRIPTION 9 SPHERICAL MOUNTING BRACKET KIT NUMBER GRME2Cx IMPERIAL METRIC TE: DIMENSION IS BASED ON STANDARD LOCATION OF MOTOR HOUSING. HOUSING CAN BE ROTATED IN 9 INCREMENTS TO ALLOW THE MOUNTING BRACKET TO BE ROTATED TO ANY LOCATION AROUND THE BODY OF THE CLAMP. 2.6 [7.] 1. TUBE [25.] (8) clamps All dimensions are reference only unless specifically toleranced. GRME1A
7 S & KITS: SERIES GRME ELECTRIC CLAMPS NAAMS MOUNTING PATTERN GRME2 D [5.] 1 (SEE TE 1) 1 (SEE TE 1) [76.].591 [15.] 3. [76.2] 2X M1 x 1.5 SELF LOCKING THREAD.787 [2.] DP MIN [3.] KIT DESCRIPTION NAAMS MOUNTING PATTERN KIT NUMBER GRME2Dx IMPERIAL/METRIC TE: DIMENSION IS BASED ON STANDARD LOCATION OF MOTOR HOUSING. HOUSING CAN BE ROTATED IN 9 INCREMENTS TO ALLOW THE MOUNTING BRACKET TO BE ROTATED TO ANY LOCATION AROUND THE BODY OF THE CLAMP. SLIP FIT FOR.315 [8.] DOWEL PIN Most options and accessories are available with Series GRME Clamps, except for the following: Body Options - B4, B5, B6, B7, B8, B8A, B9 General Options - G1, G2, G1 Mounting Options - M3, M4, M26 Seal Option - V2 Refer to the GRM Clamp Accessories catalog for options and accessories not noted. All dimensions are reference only unless specifically toleranced. GRME1A (8)
8 EXPLODED VIEW & PARTS LIST: GRME ELECTRIC CLAMPS KEY DESCRIPTION Body Assembly* Motor Mounting Head Piston Rod/Motor Screw Assembly Motor Assembly Motor Cover/Controller Assembly Motor Cover Cap Head Mounting SHCS Motor Mounting SHCS Cover Mounting SHCS Cap Mounting SHCS Cover Seal O-Ring GRME2xS, GRME2xC, GRME2xD, GRME2xG, GRME2xH, GRME2xJ, GRME2xN, GRME2xP, GRME2xR PART NUMBER *Body assembly includes body, rod seal, and locating dowel pins only. For parts not noted, see GRM Clamps & Accessories catalog. GRME2xF, GRME2xK GRME2xL, GRME2xM S S, C, D, F, G, H, J, K, N, P, & R KIT DESCRIPTION Seal Kit Fastener Kit S L & M KIT DESCRIPTION Seal Kit Fastener Kit KIT NUMBER GRME2xx KIT NUMBER GRME2xx PHD, Inc. 99 Clubridge Drive P.O. Box 97, Fort Wayne, Indiana U.S.A. Phone (26) Fax (26) phdinfo@phdinc.com GRME1A PHDinEurope GmbH Arnold-Sommerfeld-Ring Baesweiler, Germany Tel. +49 () Fax +49 () info@phdineurope.de 3M-I 7/1 8134
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