CONTROL PANEL BOX. Lever operated control boxes. Set Point Industrial Technology (Pty) Ltd

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1 Southern Africa

2 Pneumax is well-suited and capable of satisfying needs in the pneumatic automation and mining fields. We provide well-engineered and reliable products with excellent service levels, and pride ourselves on developing and maintaining relationships with customers. CONTROL PANEL BOX Established in 1987, we have built a solid reputation as one of the leaders in the pneumatic and automation fields, offering innovative, modern products. The Head Office is situated in Kempton Park, Johannesburg, with branches in Durban, Pretoria, and more recently Richard s Bay, and a satellite office in Zambia. Agents and distributors of products are appointed in all major cities in South Africa. Products offered by Pneumax include amongst others, air preparation units and air management devices such as manual and solenoid operated valves and actuators and handling equipment. We also offer linear and rotary actuators, process solenoid valves, dust collector valves, fittings and tubing. We supply Imperial Mine Cylinders and Rail Change Cylinder Devices to mines in Southern Africa and other African countries. Cylinders, mostly manufactured locally in our workshop, conform to ISO standards. Pneumax also repairs Pneumatic Cylinders and Actuators and manufactures special functioning Pneumatic Cylinders. In addition to the extensive Pneumax product range, the following brands are also stocked: ISAIAH Fittings, TPUCO Tubing, ACL Process Solenoid valves, RFS Actuators and Angle Piston valves, WEFORMA Shock Absorbers and Turbo Dust collector products. TRAINING Technical training is offered to all staff and clients. Please visit our website for details. Lever operated control boxes This enclosure box will allow operators to SAFELY control the movement of pneumatic cylinders. IP65 enclosure box (Orange) Lever control valve 5/2 way (Dead man s feature, spring return valve function) Auto drain filter (Automatically removes dirt & water) Lubricator (Lubricates air to ensure long service life) SAFETY Lock out valve (Allowing safe maintenance) Galvanised pipe work (Allowing full flow) Lockable lid/ lever lock T E C H N O L O G Y A division of Set Point Industrial Technology (Pty) Ltd Registration no: 1989/000201/07 VAT no: Disclaimer: Although Pneumax South Africa makes every effort to ensure that products & specifications are correct, specifications from principles may be updated from time to time. Please ask your sales consultant for solution providing products to suit your needs.

3 IMPERIAL MINE CYLINDER Pneumax Imperial Mine Cylinders are locally manufactured and can therefore be supplied in various configurations including any stroke length, with different steel mountings. Specials are also made to customer requirements and applications. BARREL OPTIONS (Fibre/Steel or Fibre steel) Fibre Barrel Benefits of fibre barrel: > Reduced weight > Non-corrosive properties > Lower cost > Excellent strength-to-weight ratio > Fibre barrel can be made fire resistant Available in fibre barrel, fibre steel barrel & steel barrel. All port connections are BSP. Positioners can be mounted onto cylinder. Cylinder can be ordered with magnetic piston to operate with Reed switches. Piston rod gaiters (Bellows) can be fitted to protect shaft from dust and dirt. Special function cylinders can be supplied Special rod threads Special rod extensions Special mounting brackets Special tie rod extensions Special push pull versions (double ended piston rod) The cylinder is a very simple and sturdy component. If used correctly, it will provide a reliable and long life for millions of cycles. TECHNICAL Fluid Operating pressure Cushioning Operating temperature Piston rod Barrel options Tie Rods Covers, Piston & Gland SPECS Filtered, lubricated air 2-10 bar Adjustable stroke cushioning NBR -20 C to +80 C: Viton -20 C to +200 C Chromed steel piston rod Fibre, fibre steel or steel barrel EN 8 bar Aluminium alloy castings Piston Rod Fork Chromed Steel Piston Rod Aluminium Piston Rod Gland Aluminium Covers EN 8 Tie Rods Fibre, Steel or Fibre Steel Barrel NBR or Viton Seals Adjustable Cushioning Screw Rear Male Mounting Bracket OTHER BRACKETS AVAILABLE ON REQUEST CONTROL PANEL BOXES &MINE CYLINDERS 3

4 H AA MD GG DETAIL A L - THREAD HH HH J J OPD OKK G A B C D LL AJ STROKE + E STROKE + CC STROKE + AL G F OPD AA H DETAIL A H Mount L - THREAD CT PL CW CT MM F Mount L - THREAD DETAIL A J J RADIUS - AM AP AQ AP OPD OAN H AA G A B C D G F AJ STROKE + E AK STROKE + CC STROKE + AD AL AA H R Mount BORE Rod Dia A AA AD AJ H-Mount Stroke + E 2 unless otherwise specified AJ R-Mount AK AL H-Mount AL R-Mount AM AN AP AQ B C CC CT BORE CW D E F G GG H HH J BSP KK L Thread LL MD MM PD PL ½" 1" 1" 1" M30x3.5 M36x4 M48x5 M48x All measurements are in millimeters, unless otherwise stated. Central Trunnion Mounting H Rear Eye Male Mounting R Front Flange Mounting G Front Female Mounting K Rear Female Mounting D F Piston Rod Clevis Mounting C Foot Mounting L Rear Hinge Mounting B Rear Flange Mounting 4

5 IMPERIAL MINE CYLINDER Piston Assembly for 6" & 8" Cylinder ITEM DESCRIPTION 1 SETP06PRG SETP08PRG SETP10PRG PISTON ROD GLAND 2 (PART OF SEAL KIT) GLAND SEAL 3 SETP06FEC SETP08FEC SETP10FEC FRONT COVER 4 CUSHIONING BALL SETP06BAL SETP08BAL SETP10BAL 5 CUSHIONING PIN } SOLD AS SET NOT SOLD SEPERATELY 6 (PART OF SEAL KIT) END CAP O-RING 7 EN8.16/STROKE EN8.20/STROKE EN8.24/STROKE MACHINED TIE RODS 8 STICKER-01 STICKER-01 STICKER-01 PNEUMAX REFLECTOR STICKER 9 SETP06CTR SETP08CTR SETP10CTR CENTRE TRUNNION MOUNTING 10 FBLC6/STROKE FBLC8/STROKE FBLC10/STROKE MACHINED FIBRE BARREL FBSB06/STROKE FBSB08/STROKE FBSB10/STROKE MACHINED STEEL BARREL 11 SETP06REC SETP08REC SETP10REC REAR COVER 12 SETP06REM SETP08REM SETP10REM REAR EYE MALE MOUNTING 13 (PART OF SEAL KIT) CUSHIONING SCREW O-RING 14 CUSHSCREW06 CUSHSCREW08 CUSHSCREW08 CUSHIONING SCREW 15 (PART OF SEAL KIT) GLAND WIPERSEAL 16 SPLIT PIN SETP06PIN SETP08PIN SETP10PIN 17 FORK PIN } SOLD AS SET NOT SOLD SEPERATELY 18 SETP06PRC SETP08PRC SETP10PRC PISTON ROD CLEVIS MOUNTING 19 PM/P1501/82 PM/P1501/83 PM/P1501/85 LOCK NUT 20 BC1.5/STROKE BC1.75/STROKE BC2.25/STROKE MACHINED CHROMED STEEL ROD 21 (PART OF SEAL KIT) GLAND BUSH 22 (PART OF SEAL KIT) PISTON SEAL 23 (PART OF SEAL KIT) CUSHIONING SEAL 24 SETP06PIS SETP08PIS SETP10PIS PISTON 25 SETP06GRU SETP08GRU SETP10GRU GRUB SCREW 26 (NOT APPLICABLE) CUSHPLAIN10 CUSHIONING BUSH (PLAIN) 27 (NOT APPLICABLE) CUSHTHREAD10 CUSHIONING BUSH (THREADED) 28 M16NUT M20NUT M24NUT TIEROD NUT 29 M16WASHER M20WASHER M24WASHER TIE ROD NUT SPRING WASHER 30 M10X35CAPSCREW M12X45CAPSCREW GLAND CAP SCREW 31 M10WASHER M12WASHER GLAND CAP SCREW SPRING WASHER ITEM DESCRIPTION 2, 6, 13, 15, 21, 22, 23 2, 6, 13, 15, 21, 22, 23 Piston Assembly for 10" & 12" Cylinder SEAL KITS AVAILABLE PM/6"/00 PM/8"/00 PM/10"/00 NBR SEAL KIT PM/6"/00/V PM/8"/00/V PM/10"/00V VITON SEAL KIT KIT SETP06KIT/C SETP08KIT/C SETP10KIT/C COMMON PARTKIT EXCLUDING: 7,9,10,12,16,17,18,20 HEAVY DUTY SEAL KITS ALSO AVAILABLE NOTE: Illustrations do not depict parts & cylinders to scale IMPERIAL MINE CYLINDER -BASIC VERSION 5

6 CONTROL BOX, STOP BLOCK, MECH CONTROL PANEL BOXES Push button operated boxes This enclosure box will allow the operator to control the movement of rail change and stop block devices SAFELY. All boxes are painted orange to increase visibility and fitted with a 5/2 way Push button control valve, spring return or detent function (conversion to electric valve optional). Auto drain filter inside enclosures will remove dirt and water from air line. Lubricator ensures longer service life by providing lubrication into air line. SAFETY lock out valve will ensure the air line is free from air pressure during maintenance. Lockable lid fitted to all enclosures. PNEUMATIC STOPBLOCK Pneumatically controlled and used in conjunction with a Push button or electrically operated control box, the STOP BLOCK DEVICE will allow the operator to SAFELY move the stop block up or down from a SAFE location, thus visually directing rail traffic. The control box will send pressurised air to the double acting pneumatic actuator inside the stop block, causing the actuator to turn 90, switching the stop block arm in an up or down position. Once the valve has been switched, the arm will turn the opposite direction. Painted yellow to increase visibility, an easily removable lid allows quick maintenance. All enclosure boxes are supplied with filter, lubricator and SAFETY lock out valve. Lock out feature allows the system to vent air, lock the system free from air with a key lock and allows SAFE maintenance to be done. The system comes with a risk assessment. 6

7 ANICAL & PNEUMATIC RAIL SWITCH PNEUMATIC RAIL SWITCH Pneumatically controlled rail switch device, fitted with a double acting pneumatic cylinder will allow the operator to change the direction of the rail from a SAFE distance, allowing hoppers and moving cars to move SAFELY in the desired direction. With the use of a remotely controlled pneumatic push button valve, the air will be sent to the linear cylinder, switching the cylinder inside the fabrication and causing the connecting arm to change the rail direction. Once the button is disengaged, the rail will return to the opposite position. Our rail switches can be ordered to function with a traffic light system (robot). The magnetic piston inside the cylinder, once in contact with the magnetic sensors will supply an electrical signal to the light system and signal a visual red or green light. Vertical Rail switches are also available to be used in application where the cylinder/sensors need to be free from water, installed vertically these rail switches provide better protection from water accumulating around the rails. Fabricated box, painted yellow to increase visibility, easily removable lid allows quick maintenance. Enclosure box supplied with filter, lubricator and SAFETY lock out valve. Lock out feature allows the system to vent air, lock the system free from air with a key lock and allows SAFE maintenance to be done. The system comes with a risk assessment. MECHANICAL RAIL SWITCH Mechanically controlled rail switch device, once fitted to rail enables the operator to change the direction of the rail manually. This allows hopper and moving cars to move SAFELY in the desired direction. Mechanical rail switch (Tumbler) incorporates the latest mechanical technology. We have obtained a superior product with the characteristics of reliability, high performance, long cycle life, and the highest level of corrosion protection. CONTROL BOX STOP BLOCK RAIL SWITCH 7

8 COMPONENTS FOR PNEUMATIC AUTOMATION Mechanical valves Solenoid valves Air service units Cylinders Manipulation products Fittings & Tubing DUST FILTER COMPONENTS Pulse valves Immersion tanks Header tanks Sequential controllers dp controllers Tribo-electric probes Matrix connection 8

9 ACTUATORS & AUTOMATED VALVES Double acting actuators Single acting actuators Angle seat piston valves Limit switch boxes Positioners Ball type drain valves PROCESS SOLENOID VALVES Servo assisted solenoid valves Direct acting solenoid valves COMPONENTS &ACCESSORIES 9

10 TUBING Polyurethane tubing Nylon tubing Teflon tubing Spiral Hose (Suzi Coils) FITTINGS &ACCESSORIES ISAIAH Push in fittings Speed controls Stop fittings Silencers Air guns Couplers Adaptor accessories 10

11 DECELERATION & VIBRATION TECHNOLOGY Shock absorbers Speed controls Gas springs Air springs PNEUMATIC/ELECTRIC/PLC SYSTEMS NOW AVAILABLE FROM PNEUMAX! Pneumax are now equipped to provide a complete package in terms of the building, refurbishing & installation of any type of Pneumatic control system. This includes electric circuits, PLC control & related products. Panel building (PLC, Electrical & Pneumatic conversion systems) On site repairs System fault finding Service technician on call System design COMPONENTS &ACCESSORIES 11

12 Johannesburg Pretoria KwaZulu Natal Richards Bay Zambia Head Office 449 Pretoria Rd 40 Alexander Rd 54 Dollar Drive Plot 3717, Prescott Rd 61 Loper Ave Cnr. Pretoria & Westmead Richards Bay Light Industrial Area Aeroport Republic Ave Pinetown Kitwe, Zambia Kempton Park Silverton T: +27(0) F: +27(0) T: +27(0) F: +27(0) T: +27(0) F: +27(0) T: +27(0) /6 F: +27(0) T: +260(0) F: +260(0)