ISO CYLINDERS Ø ACTUATORS

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1 ISO CYLINDERS Ø

2 Cylinders made to ISO available in various versions and with a wide range of accessories: double-acting single-or through-rod with or without cushioning configuration with or without magnet with NBR gaskets, and polyurethane gasket for the piston rod only with FKM/FPM gaskets (high temperature versions) available with mounted intermediate hinge special configurations on request TECHNICAL DATA NBR FKM/FPM Max operating pressure bar 10 MPa 1 psi 145 Temperature range C -10 to to +150 Fluid Unlubricated air. Lubrication, if used, must be continuous. Bores mm 250 and 320 Design Round barrel with tie rods Standard strokes mm from 1 to 2000 Versions Double-acting, Cushioned or non-cushioned, Single piston rod or cushioned through piston rod, High-temperature, No stick-slip Magnet for sensors Versions with or without magnet Inrush pressure Ø 250: 0.2 bar / Ø 320: 0.15 bar Forces generated at 6 bar thrust/retraction see page 7 Weights see page 7 Notes For speeds lower than 0.2 m/s to prevent surging, use the version No stick-slip and non-lubricated air. COMPONENTS a PISTON ROD: High thickness C45 chrome steel or stainless steel (AISI 304) b HEAD: fused aluminum painted c PISTON ROD GASKET: polyurethane or FKM/FPM d GUIDE BUSHING: sintered bronze e BARREL: anodised aluminium f PISTON: aluminium g PISTON GASKET: NBR or FKM/FPM h MAGNET: plastoferrite i CUSHIONING CAP: aluminium j CUSHIONING GASKET: NBR or FKM/FPM k CUSHIONING NEEDLE: OT 58 l ONE-WAY VALVE for Ø 320 only: to speed up restart from end of stroke, bypassing the cushioning gasket m SCREWS: galvanised steel n TIE RODS: C45 steel, chromed o GUIDE BELT: PTFE p STATIC O-RINGS: NBR or FKM/FPM a l c d b j f g e p k i n h o m 2

3 DIMENSIONS STANDARD VERSION THROUGH-ROD VERSION ++ = ADD TWICE THE STROKE Ø PL VD B B 1 WH C 1 CH 1 CH 2 CH 3 CH 4 KK D D 1 TG VA F EE RT E L L 0 ZM BG P Q M42x G1 M M48x G1 M DIMENSIONS OF VERSION WITH INTERMEDIATE HINGE Ø E øf H1 min H1 max I L WH S For the missing values, refer to standard cylinders. In your order, please specify the desired value for H1 3

4 KEY TO CODES CIL W TYPE DIAMETER-EXECUTION STROKE EXECUTION W120 Double-acting, cushioned, to 2000 mm Specify H1 value ONLY non magnetic for version with W121 Double-acting, cushioned XA5 250 stainless steel piston rod and nut intermediate hinge W122 Double-acting, cushioned, XA6 320 stainless steel piston rod and nut through-rod KA5 250 FKM/FPM gasket, C45 piston rod and nut W123 Double-acting, cushioned, through-rod, non magnetic VA5 250 FKM/FPM gasket, stainless steel piston rod and nut W124 Double-acting, non-cushioned AA intermediate hinge AA intermediate hinge GA5 250 no stick-slip GA6 320 no stick-slip For speeds lower than 0.2 m/s, to prevent surging. Use no-lubricated air only. ACCESSORIES: FIXINGS FEMALE HINGE - MODEL B Code Ø U O øq P N F 3 V Weight [g] W W Note: Supplied complete with 4 screws, 4 washers, 2 snap rings MALE HINGE - MODEL BA Code Ø O 1 øo P N F 3 V Weight [g] W W Note: Supplied complete with 4 screws, 4 washers ROD EYE - MODEL GA-M Code Ø øm C B 1 B A L F D øg CH øg 1 Weight [g] W M42x W M48x Note: Individually packed 4

5 FORK - MODEL GK-M Code Ø øm C B A L F D N Weight [g] W M42x W M48x Note: invidually packed with 2 seeger and 1 pin ROD NUT - MODEL S ZINC-PLATED STEEL Code Ø F H CH Weight [g] W M42x W M48x Note: Individually packed STAINLESS STEEL (AISI 304) Code Ø F H CH Weight [g] W095XA M42x W095XA M48x Note: Individually packed ACCESSORIES: MAGNETIC SENSORS RETRACTABLE SENSOR WITH INSERTION FROM ABOVE Code Description W HALL N.O. sensor, vertical insertion 2.5 m W HALL N.O. sensor, vertical insertion 2.5 m robotics W HALL N.O. sensor, vertical insertion 300 mm M8 robotics W REED N.O. sensor, vertical insertion 2.5 m W REED N.O. sensor, vertical insertion 2.5 m robotics W REED N.O. sensor, vertical insertion 300 mm M8 robotics W HALL N.O. sensor, vertical insertion 2 m ATEX W * HALL N.O. sensor, vertical insertion HS 2.5 m W * HALL N.O. sensor, vertical insertion HS 300 mm M8 W * REED N.O. sensor, vertical insertion HS 2.5 m W * REED N.O. sensor, vertical insertion HS 300 mm M8 * For use when standard sensors do not detect the magnet, e.g. near metal masses. Note: Individually packed. For technical data see general catalogue. SENSOR SERIES DSM Code W W W Description REED sensor DSM2-C525 E.HALL PNP sensor DSM3-N225 E.HALL NPN sensor DSM3-M225 Note: Individually packed. For technical data see general catalogue. 5

6 SENSOR SUPPORT BRACKET Ø 250 Code W Description Bracket ST250 Ø 320 W Bracket ST320 ASSEMBLY DIAGRAM a c d e b f a ISO cylinder, round pipe with tie rods b Sensor bracket mod. ST (Ø 250 and 320) c Adaptor for retractable sensor d Retractable sensor e Sensor DSM f Adaptor (only for Ø 250) SPARE PARTS a f e d h e f g d b c Code Bores Type Parts W Complete set of gaskets W Complete set of high temperature gaskets W Complete front head kit W Complete rear head kit

7 GENERAL TECHNICAL DATA Stroke tolerances The actual cylinder stroke has a tolerance with respect to the nominal stroke, in compliance with any applicable laws, within the following ranges: ISO cylinders Ø : 0 to + 4 mm Air loss All the cylinders have air losses, mainly around the gaskets. ISO establishes the maximum loss allowed in a new cylinder. Ø Loss [Nl/hour] Metal Work s own standards are more rigorous than ISO standards, but air loss still occurs. CONSUMPTION OF AIR IN THE CYLINDERS Cylinder bore D Piston rod diameter Motion Useful area Air consumption during thrust and traction in Nl/cm of stroke, depending on the working pressure P in bar at 20 C mm mm cm 2 1 bar 2 bar 3 bar 4 bar 5 bar 6 bar 7 bar 8 bar 9 bar 10 bar thrust traction thrust traction FORCES GENERATED DURING THRUST AND TRACTION (THEORETICAL) Cylinder bore D Piston rod diameter Motion Useful area Thrust and traction force in dan depending on the operating pressure in bar mm mm cm 2 1 bar 2 bar 3 bar 4 bar 5 bar 6 bar 7 bar 8 bar 9 bar 10 bar thrust traction thrust traction WEIGHT Cylinder series ISO Single-rod Through-rod Ø Weight [g] Stroke = 0 Weight [g] each mm Weight [g] Stroke = 0 Weight [g] each mm Dimensions and data shown in this catalogue are subject to variations at any time without prior notice MNWS01100_GB - IM01_04/2017 7

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