516VX1VSSBIPD Pneumatic actuator - El-O-Matic

Transcription

1 DN B 00 mm D E 56VXVSSBIPD Pneumatic actuator - El-O-Matic F E A L DIMENSIONS: (mm) DN L A B PD PE PD D E F Kg PE D E G Kg , , , , , , , , , , , , , , , , , , , , , , , ,2 Item Part Type Valve 56AIVX 2 Seal Tesnit BA-U 2mm 3 Stem extension According to customer specifications Actuator El-O-Matic PD/PE The pneumatic actuator is calculated for 6 bar air supply, safety factor of 30% and max. differential pressure of 0 bars up to DN 50, 6 bars from DN 65. For standard working conditions. OPTIONS: Solenoid valves, limit switches, manual override, pneumatic or electro-pneumatic positioner. 30/08/207

2 FLANGED BALL VALVE 56IIVX GENERAL FEATURES: - Split body - floating ball - full bore - blow out proof stem - Anti-static device according to BS 535, ISO 72 and NF E Cavity balancing hole (standard= 5 mm diameter) in the top of the ball avoids overpressure in the cavity - All valves meet the TA Luft requirements - DIN 3357 and Fire Safe - Max. temperatures: -50 C ~ 250 C DESIGN STANDARDS Valves design DIN 3357, EN 983 Body design DIN 380 Shell thickness BS 535 Flanges DIN 250, EN 092- Face to face dimensions DIN 3202 F8, EN 558- Series 27 Actuator mounting flange ISO 52, DIN 3337 Shell finishing quality MSS SP 55 Marking BS 535, EN 9, CE-PED TESTS AND CERTIFICATES Quality Assurance ISO 900, CE-PED Fire Safe certification BS 6755 Part 2, ISO 097: 200 Pressure testing DIN 3230, BS 6755 Part, EN 2266, NF E Other ISO 00, ATEX 25/08/20

3 FLANGED BALL VALVE 56IIVX - Materials Item Description Materials Body.08 2 Body connector.08 3 Ball A 35 Gr. CF8M (DN 5 : 25 A 79 Tp.36) Stem A 79 Tp.36 5 Seat ring VX 6 Wrench Nodular Iron 7 Gland nut AISI Disk spring E.N.P. Carbon steel 9 Stop plate AISI 30 0 Gland AISI 36 Gland packing Graphite 2 Stem thrust seal 25% G.F. PTFE 3 Body connector seal AISI 36L + PTFE + Graphite Stop pin Stainless steel 5 Bolt (DN 32 to DN 00 stud) DIN 933 A-70 6 Bolt DIN 933 A-70 7 Washer AISI 30 8 Thrust washer 25% G.F. PTFE 9 Antistatic device Stainless Steel 28 Nut (DN 32 to DN 00) DIN 93 A Stem bushing (DN 25 to DN 200) 25% G.F. PTFE Spacer (DN 0 to 200) AISI 30 6 Washer AISI "O" Ring FKM 2 25/08/20

4 FLANGED BALL VALVE 56IIVX - Dimensions DIMENSIONS: (in mm) DN Ø P L L Ø Q Ø R n x Ø S Ø T X Y h N H M Kg x x x x x x x x x x x x ACTUATOR CONNECTION: (in mm) DN ISO Ø A B C Ø D n x F G I J 5 F05 35,2 5,7 50 x M6,5 M2x F ,2 9,2 50 x M6,5 M2x F ,7 0,2 50 x M6,5 M2x F ,0 3,7 50 x M6,5 M6x F07 55,5 9,2 70 x M8 3,0 M8x F07 55,5 9,2 70 x M8 3,0 M8x F07 55,0 9,7 70 x M8 3,0 M22x F0 70,5 9,7 02 x M0 3,0 M25x F ,5 29,2 02 x M0 3,0 M28x F ,0 27,6 25 x M2 3,0 M35x F ,0 38,5 25 x M2 3,0 M0x F 00 72,0 39,0 0 x M6,0 M5x /08/20

5 FLANGED BALL VALVE 56IIVX PRESSURE-TEMPERATURE CHART: P (bar) 0 DN 5 - DN DN 65 - DN T ( C) TORQUES: (in Nm) Differential pressure DN 6 bar 0 bar Kv VALUE: (in m³/h) DN Kv value /08/20

6 GENERAL FEATURES: - Rack and pinion actuator - Travel stop adjustment: 0 ~90-5 /+0 and +80 ~ +95 (size 25 ~ size 600) 0 ~90-3 /+0 and +80 ~ +93 (size 950 ~ size 000) PNEUMATIC ACTUATOR FIG. PD - PE (Type F) Working temperature: Standard: -20 C ~ 80 C Low temperature version: -0 C ~ 80 C High temperature version: -0 C ~ 20 C) - Working pressure: 3 ~ 8 bar - Coupling according to ISO 52 and DIN Mounting of solenoid valves according to Namur Std. - Mounting of limit switches according to Namur - Min cycles FIGURE: PD: double acting PE: spring return, normally closed PEO: spring return, normally open DESIGN STANDARDS Mounting of solenoid valves NAMUR Std. Mounting of devices NAMUR VDI, NAMUR VDE 385 Std. Coupling according ISO 52, DIN 3337 TESTS AND CERTIFICATES Safety ATEX II 2 GD, SIL3 Quality Assurance CE/PED, ISO900

7 Materials - FIG. PD - PE (Type F) PD 002 / PE MATERIALS: Item Description Material Body Extruded aluminium alloy (polyurethane coated) 2 * B-port ball Steel 5 End cap spring return Cast Aluminium alloy (polyurethane coated) 6 End cap double acting Cast Aluminium alloy (polyurethane coated) 7 Spring cartridge Spring steel (electrophoretic coated) 8 End cap screw Stainless steel 9 End cap screw Stainless steel * O-ring end cap Nitrile rubber 2 Warning sticker double acting Polyester 3 Warning sticker spring return Polyester Piston Cast aluminium alloy (chromated) 5 * Bearing piston PTFE, 25% carbon filled 6 * O-ring piston Nitrile rubber 7 * Guide band Nylatron 8 Pinion High grade aluminium (hard anodized) 9 * Bearing pinion top POM 20 * Bearing pinion bottom POM 2 * O-ring pinion top Nitrile rubber 22 * O-ring pinion bottom Nitrile rubber 23 * Thrust bearing pinion Black POM (UV stabilized) 26 Indicator assembly ABS + stainless steel screw 27 * Circlip Spring steel (Deltatone coated) *included in repair kit Low temperature components: - Castrol Optitemp TT grease - Silicone (MVQ70 rubber) O-ring seals High temperature components: - Castrol high temperature grease - Viton (FPM) O-ring seals - PTFE 25% carbon filled piston rings - Nylon 66 + aramid fibre & PTFE bearing strip piston rack and pinion bearing 2

8 Materials - FIG. PD - PE (Type F) PD / PE MATERIALS: Item Description Material House Cast Aluminium alloy (polyurethane coated) 2 * B-port seal Silicon rubber 3 Center plate (option) Nylon PA6, black 5 End cap spring return Cast Aluminium alloy (polyurethane coated) 6 End cap double acting (High end caps for also for spring return up to type 000) Cast Aluminium alloy (polyurethane coated) 7 Spring cartridge Spring steel (electrophoretic coated) 8 End cap screw Stainless Steel 9 End cap screw Stainless Steel 0 End cap screw washer Stainless Steel * O-ring end cap Nitrile rubber 2 Warning sticker double acting Polyester 3 Warning sticker spring return Polyester Piston Cast Aluminium alloy (chromated) 5 * Bearing piston PTFE 25% carbon-filled 6 * O-ring piston Nitrile rubber 7 * Bearing strip piston rack POM 8 Pinion High grade aluminium (hard anodized) 9 * Bearing pinion POM 2 * O-ring pinion Nitrile rubber 23 * Thrust bearing pinion POM, black UV stabilized 26 Indicator assembly ABS + stainless steel screw 27 * Circlip Spring steel (Deltatone coated) 28 Drive insert Aluminium (anodized) 30 Limit stop screw Stainless steel 3 Limit stop nut Stainless steel 32 * Limit stop washer PA66 33 * O-ring limit stop Nitrile rubber *included in repair kit 3

9 Materials - FIG. PD - PE (Type F) PD / PE MATERIALS: Item Description Material House Cast Aluminium alloy (polyurethane coated) 2 * B-port seal Silicon rubber 3 Center plate (option) Nylon PA6, black Thread insert Steel 5 End cap spring return Cast Aluminium alloy (polyurethane coated) 6 End cap double acting Cast Aluminium alloy (polyurethane coated) 7 Springs Spring steel, electrophoretic coated 8 End cap screw Stainless Steel 9 End cap screw Stainless Steel 0 End cap screw washer Stainless Steel * O-ring end cap Nitrile rubber 2 Warning sticker double acting Polyester 3 Warning sticker spring return Polyester Piston Cast Aluminium alloy (chromated) 5 * Bearing piston PTFE 25% carbon-filled 6 * O-ring piston Nitrile rubber 7 * Bearing strip piston rack POM 8 Pinion High grade aluminium (hard anodized) 9 * Bearing pinion top POM 20 * Bearing pinion bottom POM 2 * O-ring pinion top Nitrile rubber 22 * O-ring pinion bottom Nitrile rubber 23 * Thrust bearing pinion POM black (UV stabilized) 26 Indicator assembly ABS + stainless steel screw 27 * Circlip Spring steel (Deltatone coated) 28 Drive insert Aluminium (anodized) 29 * Backup ring POM 30 Limit stop screw Stainless steel 3 Limit stop nut Stainless steel 32 * Limit stop washer PA66 33 * O-ring limit stop Nitrile rubber *included in repair kit

10 Materials - FIG. PD - PE (Type F) PD 000 / PE MATERIALS: Item Description Material House Cast Aluminium alloy (polyurethane coated) 2 * B-port seal Silicon rubber 3 Center ring Stainless Steel AISI 30 Thread insert Steel 5 End cap spring return Cast Aluminium alloy (polyurethane coated) 6 End cap double acting Cast Aluminium alloy (polyurethane coated) 7 Springs Spring steel (electrophoretic coated) 8 End cap screw Stainless Steel 9 End cap screw Stainless Steel 0 End cap screw washer Stainless Steel * O-ring end cap Nitrile rubber 2 Warning sticker double acting Polyester 3 Warning sticker spring return Polyester Piston assembly Cast Aluminium alloy (chromated) 5 * Bearing piston PTFE 25% carbon-filled 6 * O-ring piston Nitrile rubber 7 * Bearing strip piston rack POM 8 Pinion High grade aluminium (hard anodized) 9 * Bearing pinion top POM 20 * Bearing pinion bottom POM 2 * O-ring pinion top Nitrile rubber 22 * O-ring pinion bottom Nitrile rubber 23 * Thrust washer pinion POM black (UV stabilized) 2 Cam stroke adjustment Steel 25 * Cam thrust washer POM black (UV stabilized) 26 Indicator assembly ABS + stainless steel screw 27 Circlip Spring steel (Deltatone coated) 29 * Backup ring POM 30 Limit stop screw Stainless steel 3 Limit stop nut Stainless steel 32 * Limit stop washer PA66 33 * O-ring limit stop Nitrile rubber *included in repair kit 5

11 Dimensions - FIG. PD - PE (Type F) TYPE 2: M5x8 G/" E F G D 5 Y I E2 J W X L L K K C 5 H O M N ±0.5 0 øp +0.5 øv W T W 2 R U U A B DIMENSIONS: (mm) TYPE A B C D E F G H I J K K L L M ,0 2 2,7 6, 25, 50,8 6,5 TYPE N O Max. O Min. P T U V W W W2 X Y Kg (PD) Kg (PE) 002 9, 9,05 2, M6x8 Mx7 Mx7 G /8" M6x2 0,6 0,7 6

12 Dimensions - FIG. PD - PE (Type F) TYPE : A2 (DA) A3 A 32 2x / BSP C2 C C3 C5 C 2 X M6x8 A9 A8 B3 x M5x8 M6x2 30 B A7 A (SR) A6 A5 B2 TYPE : A2 (DA) 32 Standard ØC2 ØC C3 A3 A 2x / BSP 2 Optional X M5x8 C5 C 5 A (SR) A9 2x /2 BSP A8 0 X M6x0 B3 x M5x8 30 B 2 A7 A6 A5 M6x2 B2 DIMENSIONS: (mm) TYPE A A2 A3 A A5 A6 A7 A8 A9 B B2 B3 C C2 C3 C C ,, , 2, ,8 3, ,5, ,9 6, , ,2, (0) * (60) * (86) * * Values between brackets for optional /2 connection 7 Kg (PD) Kg (PE)

13 Dimensions - FIG. PD - PE (Type F) TYPE : DIMENSIONS: (mm) TYPE ISO D D2 ISO2 D3 D D5 D F05 50 M6x0 F03 36 M5x F07 70 M8x3 F05 50 M6x F07 70 M8x3 F05 50 M6x F07 70 M8x3 F05 50 M6x F0 02 M0x5 F07 70 M8x F0 02 M0x5 F07 70 M8x F0 02 M0x5 F07 70 M8x F2 25 M2x8 F0 02 M0x F 0 M6x25 F0 02 M0x F6 65 M20x20 F25 * F6 65 M20x20 F25 * F25 25 M6x25 F6 65 M20x TYPE E Max. E Min. E2 E3 E E5 E6 E ,8, 5 3, 2,5 0,5 000,08 8, 5 3 8, 3,5 0065,08 8, 5 3 2, 3, , , , , ,5 27, ,5 56,5, , 22 28,2 27, , 56,5, , 22 36,2 27, , 56,5, , 27 36,2 27, ,5 67,5, , ,2 8,5 65, ,6 6 60,2 59,5 8, ,6 6 60,2 59,5 8, , ,2 6,5 76, * For 600 & 2500 there are only holes of the F25 drilling pattern 8

14 Torque - FIG. PD (Type F) TYPE PD Output Torque For Double Acting in Nm 2 bar 3 bar 3,5 bar bar,5 bar 5 bar 5,5 bar 6 bar 6,5 bar 7 bar 8 bar 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 2,8 7,3 8,5 9,7 0,9 2,2 3,,6 5,9 7, 9,

15 Torque - FIG. PE (Type F) TYPE PE Spring set Output Torque For Spring Return in Nm Spring stroke 3 bar 3,5 bar bar,5 bar 5 bar 5,5 bar 6 bar 7 bar 8 bar 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º END START

16 Torque - FIG. PE (Type F) TYPE PE Spring set Output Torque For Spring Return in Nm Spring 3 bar 3,5 bar bar,5 bar 5 bar 5,5 bar 6 bar 7 bar 8 bar stroke 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º END START

17 PE PE600 PNEUMATIC ACTUATOR Springset combinations (Type F) A N = 0 N = 20 N = B N = 0 N = 50 N = PE PE000 N = 0 N = 20 N = 30 B Left Right Left Right Left Right A spring 0 springs spring spring 2 springs spring N = 0 N = 50 N = 60 Left Right Left Right Left Right A: Piston top view B: Position of piston rack 2 springs 2 springs 3 springs 2 springs 3 springs 3 springs 2

18 Operating speed - FIG. PD - PE (Type F) Cycle time in seconds TYPE Spring return Double acting A-port pressurized Spring stroke A-port pressurized B-port pressurized 2 0, 0, 0, 0, 25 0,5 0, 0,5 0, 0 0,6 0,5 0,6 0,5 65 0,7 0,5 0,6 0,6 00 0,8 0,6 0,8 0,7 50,0 0,8 0,9 0,8 200,3 0,9,0,0 350,9,3,, ,2,9 2,2 2, ,6 2,2 2, 2, ,6 3,5 3,6 3, ,9 5,7 5,8 5, , 9,2 9,2 9,0 TEST CONDITIONS:. Solenoid valve capacity: 0.6m³/h 2. Pipe diameter: 6 mm 3. Medium: Clean air. Supply pressure: 5.5 bar 5. Load: Average load 6. Stroke: Temperature: Room temperature 3

19 Compressed air - FIG. PD - PE (Type F) Actuator volumes TYPE Max. volume (liters) Central chamber End cap chamber Volume displaced 2 0,05 0,06 0,0 25 0, 0,20 0,08 0 0,26 0,37 0,5 65 0,0 0,56 0, ,60 0,90 0,30 50,00 0,80 0,50 200,30,00 0, ,0,90, ,60 3,30 2,0 950,90,60 3, ,90 77,30 5, ,60,90 8, ,70 9,00 3,50 Consumption per stroke (liters) TYPE Outward stroke Inward stroke 2 bar bar 8 bar 2 bar bar 8 bar 2 0, 0,2 0, 0,6 0,28 0, ,36 0,6,20 0,8 0,88,70 0 0,67,20 2,20 0,89,60 3,0 65,02,80 3,0,30 2,0,70 00,50 2,70 5,00 2,00 3,80 7, ,0,30 8,0 2,0 3,60 6, ,20 5,70,00 2,80,90 9, ,50 9,80 8,00 5,00 8,80 6, ,0 7,00 3,00 8,70 5,00 28, ,00 23,00 3,00 2,00 22,00 0, ,00 37,00 69,00 20,00 35,00 6, ,00 59,00 09,00 32,00 56,00 0, ,00 00,00 87,00 52,00 89,00 65,00 Volume central chamber Single and double acting Volume end cap chamber Double acting A B