CATALOGUE+PRICELIST ALUMINIUM ROTARY ACTUATORS SERIES AC-A 0-90 ACG AUTOMATION CENTER GERMANY GMBH & CO. KG

Transcription

1 CATALOGUE+PRICELIST ALUMINIUM ROTARY ACTUATORS SERIES AC-A 0-90

2 DESIGN AND STRUCTURE Design and structure Our newly-designed AC-A Series Pneumatic Actuator is aluminum rack & pinion actuators in double acting and spring return based on our innovative and patented technology. This kind of actuator features a top mount multifunction indicator and open-close stop adjustment as a standard. In addition, state-of-the-art engineering has allowed us to reduce the size of the actuator without losing any torque. The features and characteristics of the actuator have kept pace with the best pneumatic actuators in the world Indicator Position indicator with NAMUR is convenient for mounting accessories such as limit switch box, positioner and so on. 2. Pinion The pinion is high-precision and integrative, made from nickel alloy steel, full conform to the latest standards of ISO5211,DIN3337,NAMUR.The dimensions can be customized and the stainless steel is available. 3. Actuator body According to the different requirements, the extruded aluminum alloy ASTM6005 body can be treated with hard anodized, powder polyester painted (different colors is available such as blue, orange, yellow etc.) or PTFE or nickel plated. 4. End caps Die-casting aluminum powder polyester painted in different colors, PTFE or nickel plated. 5. Pistons The twin rack pistons are made from die-casting aluminum treated with hard anodized or made from cast steel with galvanization.symmetric mounting position, long cycle life and fast operation, reversing rotation by simply inverting the pistons. 6. Travel adjustment The two independent external travel stop adjustment bolts can adjust ±5 at both open and close directions easily and precisely Bearings & guides Made from low friction, long-life compound material, to avoid the direct contact between metals. The maintenance and replacement are easy and convenient High performance springs Preloaded coating springs are made from the high quality material for resistant to corrosion and longer cycle life, which can be demounted safely and conveniently to satisfy different requirements of torque by changing quantity of springs. 9. O-rings NBR rubber o-rings provide trouble-free operation at standard temperature ranges. For high and low temperature, viton or silicone is used.

3 OPERATING PRICIPLE Operating principle Double acting Standard rotation Reverse rotation Standard Rotation: Air to port A forces the pistons outwards, causing the pinion to turn counterclockwise while the air is being exhausted from port B. Air to port B forces the pistons inwards, causing the pinion to turn clockwise while the air is being exhausted from port A. Reverse Rotation: Air to port A forces the pistons outwards, causing the pinion to turn clockwise while the air is being exhausted from port B. Air to port B forces the pistons inwards, causing the pinion to turn counterclockwise while the air is being exhausted from port A. Spring return Standard rotation Reverse rotation Standard Rotation: Air to port A forces the pistons outwards, causing the springs to compress, the pinion turns counterclockwise while air is being exhausted from port B. Loss of air pressure on port A, the stored energy in the springs forces the pistons inwards. The pinion turns clockwise while air is being exhausted from port A. Reverse Rotation: Air to port A forces the pistons outwards, causing the springs to compress, the pinion turns clockwise while air is being exhausted from port B. Loss of air pressure on port A, the stored energy in the springs forces the pistons inwards. The pinion turns counterclockwise while air is being exhausted from port A.

4 ASSEMBLE; PARTS AND MATERIAL Assemble, Parts and Material No. Description Qty Standards Material Protection Optional Material 1 Indicator screw 1 Plastic(ABS) 2 Indicator 1 Plastic(ABS) 3 Spring clip 1 Stainless steel(304) 4 Metal washer 1 Stainless steel(304) 5 Outside washer 1 Polyoxymethylene 6 Body 1 Extruded aluminum alloy(6005-t5) Hard anodized ASTM B Plate(piston) 2 Polyoxymethylene 8 O-ring(pinion top) 1 Viton NBR/silicone 9 Bearing(pinion top) 1 Polyoxymethylene 10 Inside washer 1 Polyoxymethylene 11 Travel stop 1 Alloy steel 12 Pinion 1 Alloy steel Nickel plated Stainless steel 13 Bearing (pinion bottom) 1 Viton NBR /silicone 14 O-ring(pinion bottom) 1 Polyoxymethylene 15 Spring 0~12 Spring steel Dip coating 16 Bearing (piston) 2 Polyoxymethylene 17 O-ring(piston) 2 Viton NBR /silicone 18 Piston 2 Cast aluminum/casting(101a) Anodized/zinc galvanized Stainless steel 19 Hole sealant 2 Viton NBR /silicone 20 O-ring(adjust screw) 2 Viton NBR /silicone 21 Nut (adjust screw) 2 Stainless steel(304) 22 Adjust screw 2 Stainless steel(304) 23 Stop screw 2 Stainless steel(304) 24 Nut (stop screw) 2 Stainless steel(304) 25 O-ring(end cap) 2 Viton NBR /silicone 26 End cap 2 Cast aluminum(adc12) Powder polyester painted 27 Cap screw 8 Stainless steel(304)

5 DIMENSIONS Dimensions G Unit: mm Model A B C D E G H I J K L M N Z Air connection AC-A Ö36 Ö50 M5x8 M6x G1/4"(1/4"NPT) AC -A Ö50 Ö70 M6x10 M8x G1/4"(1/4"NPT) AC-A Ö50 Ö70 M6x10 M8x G1/4"(1/4"NPT) AC -A Ö50 Ö70 M6x10 M8x G1/4"(1/4"NPT) AC -A Ö50 Ö70 M6x10 M8x G1/4"(1/4"NPT) AC-A Ö70 Ö102 M8x13 M10x G1/4"(1/4"NPT) AC-A Ö70 Ö102 M8x13 M10x G1/4"(1/4"NPT) AC-A Ö102 Ö125 M10x16 M12x G1/4"(1/4"NPT) AC-A Ö102 Ö125 M10x16 M12x G1/4"(1/4"NPT) AC-A Ö140 M16x G1/4"(1/4"NPT) AC-A Ö140 M16x G1/4"(1/4"NPT) AC-A Ö165 M20x G1/4"(1/4"NPT) AC-A Ö165 M20x G1/2"(1/2"NPT)

6 DIMENSIONS AC-A32-40 Dimensions AC-A32 Dimensions AC-A40

7 OUTPUT TORQUE DA+SR Output torque double-acting OUTPUT TORQUE OF DOUBLE ACTING ACTUATORS (Unit: Nm) Model Air supply pressure (Unit: Bar) AC-A32DA 3,0 3,8 4,6 6,1 6,8 7,6 8,4 9,2 10,7 12,2 15,3 AC-A42DA 4,8 6 7,2 9,5 10,7 11,9 13,1 14,3 16,7 19,1 23,9 AC-A52DA AC-A 63DA AC-A 75DA AC-A 83DA AC-A 92DA AC-A105DA AC-A125DA AC-A140DA AC-A160DA AC-A190DA AC-A210DA AC-A240DA AC-A270DA 1169,6 1462,1 1754,5 2339,3 2631,7 2924,1 3216,5 3508,9 4093,7 4678,6 5448,2 Output torque spring return AC-A52S AC-A63S

8 OUTPUT TORQUE SR Output torque spring return OUTPUT TORQUE OF SPRING RETURN ACTUATORS (Unit:Nm) Air pressure 2Bar 2.5Bar 3Bar Output torque of air to springs 4Bar 5Bar 6Bar 7Bar 8Bar 10Bar Springs output Model Spring Q.ty Start End Start End Start End Start End Start End Start End Start End Start End Start End Start End 5 9,6 5,6 14,7 10,7 19,7 15,7 29,8 25,8 39,8 35,8 14,5 10,5 6 12,5 7,8 17,5 12,8 27,6 22,9 37,6 32,9 17,4 12,7 7 15,4 9,9 25, , ,6 40,1 20,3 14,8 AC-A75S 8 23,4 17,1 33,4 27,1 43,5 37,2 53,6 47,3 23,2 16,9 9 21,3 14,2 31,3 24,2 41,4 34,3 51,5 44,4 61,5 54,4 26, ,2 21,3 39,3 31,4 49,4 41,5 59,4 51,5 79,6 71, , ,1 18,4 37,2 28,5 47,3 38,6 57,3 48,6 77,5 68,8 31,9 23, ,1 25,7 45,2 35,8 55,2 45,8 75, ,7 25,3 5 15,4 8,2 23, ,8 46,6 39,4 62, , ,4 27,8 19,2 43,4 34, ,4 27, ,7 14,6 40,3 30,2 55,9 45,8 71,5 61,4 32,2 22,1 AC-A83S 8 37,1 25,6 52,7 41,2 68,3 56,8 83,9 72,4 36,8 25,3 9 33, ,5 36,6 65,1 52,2 80,7 67,8 96,3 83,4 41,4 28, , ,6 77,6 63,2 93,2 78,8 124, , ,2 27,4 58, ,4 58, ,2 121,2 105,4 50,6 34, ,6 38,4 71, ,8 69, ,8 55, , ,5 22,4 44,9 33,8 67,6 56,5 90,3 79,2 34,4 23,3 6 28,8 15,6 40, ,9 49,7 85,6 72,4 41, ,5 20,1 58,2 42,8 80,9 65,5 103,6 88,2 48,1 32,7 AC-A92S 8 53,6 35,9 76,3 58, ,3 121,8 104, ,3 9 48, ,6 51,7 94,3 74,4 117,1 97,2 139,8 119,9 61, ,9 44,9 89,6 67,6 112,4 90,4 135,1 113,1 180,5 158,5 68,7 46, , ,9 60,7 107,7 83,5 130,4 106,2 175,8 151,6 75,6 51, ,3 53,8 103,1 76,6 125,8 99,3 171,2 144,7 82, ,2 16,6 50, ,1 49, ,4 132,8 115,2 49,2 31,6 6 44,2 23,1 60,7 39,6 93,6 72,5 126,4 105,3 59, ,4 29,8 87,3 62,7 120,1 95, ,4 68,9 44,3 AC-A105S ,9 113,8 85,7 146,7 118,6 179,6 151,5 78,7 50,6 9 74, ,5 75,8 140,4 108,7 173,3 141,6 206,2 174,5 88,6 56, , ,9 166,9 131,8 199,8 164,7 265,6 230,5 98,4 63, ,8 56,1 127, ,6 121,9 193,5 154,8 259,3 220,6 108,3 69, ,4 79,2 154,3 112,1 187, ,8 118,1 75,9 5 50,5 23,5 76,2 49,2 101,8 74,8 153,1 126,1 204,4 177, ,2 34,2 90,8 59,8 142,1 111,1 193,4 162, ,8 43,8 132,1 95,1 183,4 146,4 234,6 197, AC-A125S 8 121,1 80,1 172,4 131,4 223,6 182,6 274,9 233, ,1 64,1 162,4 115,4 213,6 166,6 264,9 217,9 316,2 269, ,4 99,4 202,6 150,6 253,9 201,9 305,2 253,2 407,7 355, ,4 83,4 192,6 134,6 243,9 185,9 295,2 237,2 397,7 339, ,6 119,6 233,9 170,9 285,2 222,2 387,7 324, ,4 46,4 133,3 90,3 177,1 134,1 264,8 221,8 352,5 309, ,3 64,3 160,1 108,1 247,8 195,8 335,5 283, ,1 82,1 230,8 169,8 318,5 257,5 406,2 345, AC-A140S 8 213,8 144,8 301,5 232,5 389,2 320,2 476,9 407, ,8 118,8 283,5 206,5 371,2 294,2 458,9 381,9 546,6 469, ,5 180,5 354,2 268,2 441,9 355,9 529,6 443, ,5 154,5 337,2 242,2 424,9 329,9 512,6 417, ,2 216,2 407,9 303,9 495,6 391,

9 OPERATING CONDITIONS Output torque spring return OUTPUT TORQUE OF SPRING RETURN ACTUATORS (Unit:Nm) Air pressure 2Bar 2.5Bar 3Bar Output torque of air to springs 4Bar 5Bar 6Bar 7Bar 8Bar 10Bar Springs output Model Spring Q.ty Start End Start End Start End Start End Start End Start End Start End Start End Start End Start End 5 127,3 59,3 194,1 126,1 260,9 192,9 394,6 326,6 528,2 460, ,1 84,1 232,9 150,9 366,6 284,6 500,2 418, ,9 108,9 338,6 242,6 472,2 376,2 605,8 509, AC-A160S 8 311,6 201,6 445,2 335,2 578,8 468,8 712,5 602, ,6 159,6 417,2 293,2 550,8 426,8 684,5 560,5 818,1 694, ,2 251,2 522,8 384,8 656,5 518,5 790,1 652,1 1057,4 919, ,2 210,2 494,8 343,8 628,5 477,5 762,1 611,1 1029,4 878, ,8 301,8 600,5 435,5 734,1 569,1 1001,4 836, ,7 121,7 338,4 229,4 446,1 337,1 661,5 552,5 876,9 767, ,4 167,4 406,1 275,1 621,5 490,5 836,9 705, ,1 213,1 581,5 428,5 796,9 643,9 1012,2 859, AC-A190S 8 541,5 366,5 756,9 581,9 972,2 797,2 1187,6 1012, ,5 304,5 716,9 519,9 932,2 735,2 1147,6 950, ,9 458,9 892,2 674,2 1107,6 889, ,7 1535, ,9 396,9 852,2 612,2 1067,6 827, ,7 1473, ,2 550,2 1027,6 765, ,7 1411, ,2 146,2 382,8 277,8 514,3 409,3 777,4 672,4 1040,5 935, ,8 201,8 459,3 333,3 722,4 596,4 985,5 859, ,3 257,3 667,4 520,4 930,5 783,5 1193,6 1046, AC-A210S 8 612,4 444,4 875,5 707,5 1138,6 970,6 1401,7 1233, ,4 368,4 820,5 631,5 1083,6 894,6 1346,7 1157,7 1609,8 1420, ,5 555,5 1028,6 818,6 1291,7 1081,7 1554,8 1344, ,5 479,5 973,6 742,6 1236,7 1005,7 1499,8 1268, ,6 666,6 1181,7 929,7 1444,8 1192, ,2 219,2 556,5 412,5 749,8 605,8 1136,4 992, ,5 301,5 667,8 494,8 1054,4 881, ,8 384,8 971,4 771, ,6 1544, AC-A240S 8 890,4 660, ,6 1433,6 2050,2 1820, ,4 548, ,6 1321,6 1967,2 1708,2 2353,8 2094, ,6 1211,6 1885,2 1598,2 2271,8 1984, ,6 1100,6 1803,2 1487,2 2189,8 1873, ,6 989,6 1721,2 1376,2 2107,8 1762, Operating conditions 1. Operating media Dry or lubricated air, or the non-corrosive gasses. The maximum particle diameter must less than 30um. 2. Air supply pressure The minimum supply pressure is 2.5 Bar The maximum supply pressure is 10 Bar 3. Operating temperature NBR O-ring: 20 C~+80 C Silicone O-ring for low temperatures: 35 C~+80 C Viton O-ring for high temperatures (standard): 20 C~+160 C 4. Travel adjustment Have adjustment range of ±5 for the rotation at 0 and Application Either indoor or outdoor

10 SPRING MOUNTING Manual operation Remove any manual opening device from the valve, leaving the valve stem clear. Make sure that the shape of the stem fit the actuator output and that the rotation is not hindered in any way. Mount the actuator onto the valve, certaining it well on the stem. Make sure that the rotation direction is correct, in any case do not insert your hands inside the valve. We strongly suggest checking the cleanness of the air-supply pipes, especially when the plant is not provided with filters. A spacer between actuator and valve will be necessary with fluids at high temperature. Spring mounting form for spring return actuators Maintenance 1. It is recommended that periodic checks be performed to make sure that all fasteners remain tight. 2. The actuator is supplied ready-lubricated no further lubrication is required. If lubrication is deemed necessary, use EP-1 grease. 3. Under certain working conditions (heavy duty, non-compatible operating media or abnormal operating conditions)internal seals should be checked periodically and replaced when necessary. 4. On spring return actuators, spring fatigue may set in requiring the replacement of springs. Spring should always be replaced in full sets. NOTE If an actuator is properly assembled and used, it will be maintenance free, as it has been lubricated enough to last a normal working life under normal working conditions. Should it get necessary to replace its seals, we suggest turning to our company where the product will be overhauled first, and then tested. On request, our company will be willing to provide its customers with kits and instructions.

11 MOUNTING Mounting connection and marking Bottom mounting connection is designed in accordance with ISO5211 and DIN3337 standards for direct mounting with valve worm gear boxes or mounting brackets Air supply connection is designed in accordance with NAMUR Standard to install solenoid valves. The Namur drive pinion and the Namur top mounting connection permit direct installation of accessories such as limit switch box and positioner. Each actuator is marked with a serial number, air connection and bottom mounting holes are marked for easy track and distinction.

12 AIR CONSUMPTION Air consumption in l Model Air volume opening Air volume closing Air volume opening Air volume colsing Model AC-A AC-A AC-A AC-A AC-A AC-A AC-A AC-A AC-A AC-A AC-A AC-A AC-A Weight table in kg Modell SR - - 1,5 2,2 2,9 3,6 5,5 6,7 10,4 14,4 23,3 46,1 53,2 73,3 115,9 DA 0,5 0,8 1,4 2,1 2,7 3,3 5,0 5,9 9,0 12,0 19,0 39,1 44,1 59,0 93,6 Code numbers - Gross price list Example A C - A 63 S12 Series Spacer Material Modell Description Automation Center Aluminium DA Double-acting S_ Spring return (please indicate number of springs) Modell Aluminium pneumatic quarter turn rotary actuators Double acting Art.-No. 32DA 40DA 52DA 63DA 75DA 83DA 92DA 105DA 125DA 140DA 160DA 190DA 210DA 240DA 270DA Nm / 6 9,1 14,3 24,2 43,3 60,4 93,6 136,3 197,3 307,6 526,2 801,8 1292,2 1578,6 2319,6 3508,9 Euro 79,0 85,0 98,0 120,0 138,0 168,0 208,0 252,0 325,0 460,0 667,0 1125,0 1205,0 2251,0 2970,0 Spring return Art.-No S6 63S6 75S6 83S6 92S6 105S6 125S6 140S6 160S6 190S6 210S6 240S6 270S6 Nm min. / 6 bar - 9,4 18,3 25,7 38,4 53,8 79,2 119,6 216,2 301,8 550,2 666,6 989,6 1623,0 Euro ,0 140,0 170,0 225,0 268,0 318,0 398,0 614,0 859,0 1341,0 1481,0 2650,0 3545,0 For other pressures than 6 bar please consider prices for DA actuators plus no. of springs needed Unit price for one spring Euro - - 1,58 1,66 2,66 4,75 5,00 5,50 6,08 12,83 16,00 18,00 23,00 33,25 47,91

13 ACTUATOR SERIES Standard actuator series AC-A series Aluminium actuator Nm 9 to 3500 / 6bar Different colours AC-S series Stainless steel actuator Nm 18 to 801 / 6bar AISI304 or AISI316 AC-H series High torque actuator Nm10309 to 51546/6bar Carbon steel/aluminium Special actuator series AC-3P series 3 Position actuators Nm 43 to 801 / 6bar or AC-A Special force Special force actuator Double output torque Economical sizing AC-A Special stroke Special stroke actuator Nm 18 to 1578 / 6bar