PNEUMATIC ACTUATOR FIG. PD - PE

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Roderick O’Brien’
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FIG. PD - PE New design (El-O-Matic type F) Single acting type PE

type PD Available in size 150 up to 600 Old design (El-O-Matic

Soon to be replaced with new design Double acting type PD

1 FIG. PD - PE New design (El-O-Matic type F) Single acting type PE (+ PD up to 100) Available from size12 up to 600 Double acting type PD Available in size 150 up to 600 Old design (El-O-Matic type E) Single acting type PE Available from size 950 up to 000 Soon to be replaced with new design Double acting type PD Available from size 950 up to 000 Soon to be replaced with new design 1 18/0/2016

GENERAL FEATURES: - Rack and pinion actuator - Travel stop adjustment: 0 ~90-5 /+10 and +80 ~ +95 (size 25 ~ size 600) 0 ~90-3 /+10 and +80 ~ +93 (size 950 ~ size 000) 25-600 950-000 10-5 PNEUMATIC

PD - PE (Type F) 10-3 90 90 80 95 80 93 - Working temperature: Standard: -20 C ~ 80 C Low temperature version: -0 C ~ 80 C High temperature version: -10 C ~ 120 C) - Working pressure: 3 ~ 8 bar -

2 GENERAL FEATURES: - Rack and pinion actuator - Travel stop adjustment: 0 ~90-5 /+10 and +80 ~ +95 (size 25 ~ size 600) 0 ~90-3 /+10 and +80 ~ +93 (size 950 ~ size 000) PNEUMATIC ACTUATOR FIG. PD - PE (Type F) Working temperature: Standard: -20 C ~ 80 C Low temperature version: -0 C ~ 80 C High temperature version: -10 C ~ 120 C) - Working pressure: 3 ~ 8 bar - Coupling according to ISO 5211 and DIN Mounting of solenoid valves according to Namur Std. - Mounting of limit switches according to Namur - Min cycles FIGURE: PD: double acting PE: spring return, normally closed PEO: spring return, normally open DESIGN STANDARDS Mounting of solenoid valves NAMUR Std. Mounting of devices NAMUR VDI, NAMUR VDE 385 Std. Coupling according ISO 5211, DIN 3337 TESTS AND CERTIFICATES Safety ATEX II 2 GD, SIL3 Quality Assurance CE/PED, ISO9001 1

3 Materials - FIG. PD - PE (Type F) PD 0012 / PE MATERIALS: Item Description Material 1 Body Extruded aluminium alloy (polyurethane coated) 2 * B-port ball Steel 5 End cap spring return Cast Aluminium alloy (polyurethane coated) 6 End cap double acting Cast Aluminium alloy (polyurethane coated) 7 Spring cartridge Spring steel (electrophoretic coated) 8 End cap screw Stainless steel 9 End cap screw Stainless steel 11 * O-ring end cap Nitrile rubber 12 Warning sticker double acting Polyester 13 Warning sticker spring return Polyester 1 Piston Cast aluminium alloy (chromated) 15 * Bearing piston PTFE, 25% carbon filled 16 * O-ring piston Nitrile rubber 17 * Guide band Nylatron 18 Pinion High grade aluminium (hard anodized) 19 * Bearing pinion top POM 20 * Bearing pinion bottom POM 21 * O-ring pinion top Nitrile rubber 22 * O-ring pinion bottom Nitrile rubber 23 * Thrust bearing pinion Black POM (UV stabilized) 26 Indicator assembly ABS + stainless steel screw 27 * Circlip Spring steel (Deltatone coated) *included in repair kit Low temperature components: - Castrol Optitemp TT1 grease - Silicone (MVQ70 rubber) O-ring seals High temperature components: - Castrol high temperature grease - Viton (FPM) O-ring seals - PTFE 25% carbon filled piston rings - Nylon 66 + aramid fibre & PTFE bearing strip piston rack and pinion bearing 2

4 Materials - FIG. PD - PE (Type F) PD / PE MATERIALS: Item Description Material 1 House Cast Aluminium alloy (polyurethane coated) 2 * B-port seal Silicon rubber 3 Center plate (option) Nylon PA6, black 5 End cap spring return Cast Aluminium alloy (polyurethane coated) 6 End cap double acting (High end caps for also for spring return up to type 0100) Cast Aluminium alloy (polyurethane coated) 7 Spring cartridge Spring steel (electrophoretic coated) 8 End cap screw Stainless Steel 9 End cap screw Stainless Steel 10 End cap screw washer Stainless Steel 11 * O-ring end cap Nitrile rubber 12 Warning sticker double acting Polyester 13 Warning sticker spring return Polyester 1 Piston Cast Aluminium alloy (chromated) 15 * Bearing piston PTFE 25% carbon-filled 16 * O-ring piston Nitrile rubber 17 * Bearing strip piston rack POM 18 Pinion High grade aluminium (hard anodized) 19 * Bearing pinion POM 21 * O-ring pinion Nitrile rubber 23 * Thrust bearing pinion POM, black UV stabilized 26 Indicator assembly ABS + stainless steel screw 27 * Circlip Spring steel (Deltatone coated) 28 Drive insert Aluminium (anodized) 30 Limit stop screw Stainless steel 31 Limit stop nut Stainless steel 32 * Limit stop washer PA66 33 * O-ring limit stop Nitrile rubber *included in repair kit 3

5 Materials - FIG. PD - PE (Type F) PD / PE MATERIALS: Item Description Material 1 House Cast Aluminium alloy (polyurethane coated) 2 * B-port seal Silicon rubber 3 Center plate (option) Nylon PA6, black Thread insert Steel 5 End cap spring return Cast Aluminium alloy (polyurethane coated) 6 End cap double acting Cast Aluminium alloy (polyurethane coated) 7 Springs Spring steel, electrophoretic coated 8 End cap screw Stainless Steel 9 End cap screw Stainless Steel 10 End cap screw washer Stainless Steel 11 * O-ring end cap Nitrile rubber 12 Warning sticker double acting Polyester 13 Warning sticker spring return Polyester 1 Piston Cast Aluminium alloy (chromated) 15 * Bearing piston PTFE 25% carbon-filled 16 * O-ring piston Nitrile rubber 17 * Bearing strip piston rack POM 18 Pinion High grade aluminium (hard anodized) 19 * Bearing pinion top POM 20 * Bearing pinion bottom POM 21 * O-ring pinion top Nitrile rubber 22 * O-ring pinion bottom Nitrile rubber 23 * Thrust bearing pinion POM black (UV stabilized) 26 Indicator assembly ABS + stainless steel screw 27 * Circlip Spring steel (Deltatone coated) 28 Drive insert Aluminium (anodized) 29 * Backup ring POM 30 Limit stop screw Stainless steel 31 Limit stop nut Stainless steel 32 * Limit stop washer PA66 33 * O-ring limit stop Nitrile rubber *included in repair kit

6 Materials - FIG. PD - PE (Type F) PD 000 / PE MATERIALS: Item Description Material 1 House Cast Aluminium alloy (polyurethane coated) 2 * B-port seal Silicon rubber 3 Center ring Stainless Steel AISI 30 Thread insert Steel 5 End cap spring return Cast Aluminium alloy (polyurethane coated) 6 End cap double acting Cast Aluminium alloy (polyurethane coated) 7 Springs Spring steel (electrophoretic coated) 8 End cap screw Stainless Steel 9 End cap screw Stainless Steel 10 End cap screw washer Stainless Steel 11 * O-ring end cap Nitrile rubber 12 Warning sticker double acting Polyester 13 Warning sticker spring return Polyester 1 Piston assembly Cast Aluminium alloy (chromated) 15 * Bearing piston PTFE 25% carbon-filled 16 * O-ring piston Nitrile rubber 17 * Bearing strip piston rack POM 18 Pinion High grade aluminium (hard anodized) 19 * Bearing pinion top POM 20 * Bearing pinion bottom POM 21 * O-ring pinion top Nitrile rubber 22 * O-ring pinion bottom Nitrile rubber 23 * Thrust washer pinion POM black (UV stabilized) 2 Cam stroke adjustment Steel 25 * Cam thrust washer POM black (UV stabilized) 26 Indicator assembly ABS + stainless steel screw 27 Circlip Spring steel (Deltatone coated) 29 * Backup ring POM 30 Limit stop screw Stainless steel 31 Limit stop nut Stainless steel 32 * Limit stop washer PA66 33 * O-ring limit stop Nitrile rubber *included in repair kit 5

7 Dimensions - FIG. PD - PE (Type F) TYPE 12: M5x8 G1/" E F G D 15 Y I E2 J W1 X L L1 K1 K C 5 H O M N ±0.5 0 øp +0.5 øv W T W 2 R U U1 A B DIMENSIONS: (mm) TYPE A B C D E F G H I J K K1 L L1 M , ,7 6, 25, 50,8 16,5 TYPE N O Max. O Min. P T U V W W1 W2 X Y Kg (PD) Kg (PE) ,1 9,05 12, M6x8 Mx7 Mx7 G 1/8" M6x12 0,6 0,7 6

8 Dimensions - FIG. PD - PE (Type F) TYPE : A2 (DA) A3 A 32 2x 1/ BSP C2 C1 C3 C5 C 2 X M6x8 A9 A8 B3 x M5x8 M6x12 30 B1 A7 A1 (SR) A6 A5 B2 TYPE : A2 (DA) 32 Standard ØC2 ØC1 C3 A3 A 2x 1/ BSP 2 Optional X M5x8 C5 C 5 A1 (SR) A9 2x 1/2 BSP A8 0 X M6x10 B3 x M5x8 30 B1 12 A7 A6 A5 M6x12 B2 DIMENSIONS: (mm) TYPE A1 A2 A3 A A5 A6 A7 A8 A9 B1 B2 B3 C1 C2 C3 C C , 1, ,1 2, ,8 3, ,5, ,9 6, , ,2 1, (10) * (160) * (186) * * Values between brackets for optional 1/2 connection 7 Kg (PD) Kg (PE)

9 Dimensions - FIG. PD - PE (Type F) TYPE : DIMENSIONS: (mm) TYPE ISO1 D1 D2 ISO2 D3 D D5 D F05 50 M6x10 F03 36 M5x F07 70 M8x13 F05 50 M6x F07 70 M8x13 F05 50 M6x F07 70 M8x13 F05 50 M6x F M10x15 F07 70 M8x F M10x15 F07 70 M8x F M10x15 F07 70 M8x F M12x18 F M10x F1 10 M16x25 F M10x F M20x20 F25 * F M20x20 F25 * F25 25 M16x25 F M20x TYPE E1 Max. E1 Min. E2 E3 E E5 E6 E ,8 11 1, ,1 2,5 0, , , ,1 3, , , ,1 3, , , , , ,5 27, ,5 56,5 1, , ,2 27, ,1 56,5 1, , ,2 27, ,1 56,5 1, , ,2 27, ,5 67,5 1, , ,2 8,5 65, , ,2 59,5 81, , ,2 59,5 81, , ,2 61,5 76, * For 1600 & 2500 there are only holes of the F25 drilling pattern 8

10 Torque - FIG. PD (Type F) TYPE PD Output Torque For Double Acting in Nm 2 bar 3 bar 3,5 bar bar,5 bar 5 bar 5,5 bar 6 bar 6,5 bar 7 bar 8 bar 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 12,8 7,3 8,5 9,7 10,9 12,2 13, 1,6 15,9 17,1 19,

11 Torque - FIG. PE (Type F) TYPE PE Spring set Output Torque For Spring Return in Nm Spring stroke 3 bar 3,5 bar bar,5 bar 5 bar 5,5 bar 6 bar 7 bar 8 bar 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º END START

12 Torque - FIG. PE (Type F) TYPE PE Spring set Output Torque For Spring Return in Nm Spring 3 bar 3,5 bar bar,5 bar 5 bar 5,5 bar 6 bar 7 bar 8 bar stroke 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º END START

13 1 1 PE PE PNEUMATIC ACTUATOR Springset combinations (Type F) A N = 10 N = 20 N = B N = 0 N = 50 N = PE PE000 N = 10 N = 20 N = 30 B Left Right Left Right Left Right A 1 spring 0 springs 1 spring 1 spring 2 springs 1 spring N = 0 N = 50 N = 60 Left Right Left Right Left Right A: Piston top view B: Position of piston rack 2 springs 2 springs 3 springs 2 springs 3 springs 3 springs 12

14 Operating speed - FIG. PD - PE (Type F) Cycle time in seconds TYPE Spring return Double acting A-port pressurized Spring stroke A-port pressurized B-port pressurized 12 0, 0, 0, 0, 25 0,5 0, 0,5 0, 0 0,6 0,5 0,6 0,5 65 0,7 0,5 0,6 0, ,8 0,6 0,8 0, ,0 0,8 0,9 0, ,3 0,9 1,0 1, ,9 1,3 1, 1, ,2 1,9 2,2 2, ,6 2,2 2, 2, ,6 3,5 3,6 3, ,9 5,7 5,8 5, ,1 9,2 9,2 9,0 TEST CONDITIONS: 1. Solenoid valve capacity: 0.6m³/h 2. Pipe diameter: 6 mm 3. Medium: Clean air. Supply pressure: 5.5 bar 5. Load: Average load 6. Stroke: Temperature: Room temperature 13

1,90 1,20 600 3,60 3,30 2,10 950,90,60 3,20 1600 7,90 77,30 5,0 2500 12,60 11,90 8,30 000 21,70 19,00 13,50 Consumption per stroke (liters) TYPE Outward stroke Inward stroke 2 bar bar 8 bar 2 bar bar

15 Compressed air - FIG. PD - PE (Type F) Actuator volumes TYPE Max. volume (liters) Central chamber End cap chamber Volume displaced 12 0,05 0,06 0,0 25 0,1 0,20 0,08 0 0,26 0,37 0, ,0 0,56 0, ,60 0,90 0, ,00 0,80 0, ,30 1,00 0, ,10 1,90 1, ,60 3,30 2,10 950,90,60 3, ,90 77,30 5, ,60 11,90 8, ,70 19,00 13,50 Consumption per stroke (liters) TYPE Outward stroke Inward stroke 2 bar bar 8 bar 2 bar bar 8 bar 12 0,1 0,2 0, 0,16 0,28 0, ,36 0,6 1,20 0,8 0,88 1,70 0 0,67 1,20 2,20 0,89 1,60 3, ,02 1,80 3,0 1,30 2,0, ,50 2,70 5,00 2,00 3,80 7, ,0,30 8,10 2,10 3,60 6, ,20 5,70 11,00 2,80,90 9, ,50 9,80 18,00 5,00 8,80 16, ,0 17,00 31,00 8,70 15,00 28, ,00 23,00 3,00 12,00 22,00 0, ,00 37,00 69,00 20,00 35,00 6, ,00 59,00 109,00 32,00 56,00 10, ,00 100,00 187,00 52,00 89,00 165,00 Volume central chamber Single and double acting Volume end cap chamber Double acting A 1 B

FIG. PD - PE (Type E) GENERAL FEATURES: - Rack and

Working pressure: 3 ~ 8 bar - Coupling according

Type 12 up to type 600: new design FIGURE: PD:

PEO: spring return, normally open DESIGN STANDARDS

Mounting of devices NAMUR VDI, NAMUR VDE 385 Std.

16 FIG. PD - PE (Type E) GENERAL FEATURES: - Rack and pinion actuator - Travel stop adjustment: 0 ~90 +1 /-10 (0~ ) - Working temperature: -20 C ~ 80 C - Working pressure: 3 ~ 8 bar - Coupling according to ISO 5211 and DIN Mounting of solenoid valves according to Namur Std. - Mounting of limit switches according to Namur - Type 12 up to type 600: new design FIGURE: PD: double acting PE: spring return, normally closed PEO: spring return, normally open DESIGN STANDARDS Mounting of solenoid valves NAMUR Std. Mounting of devices NAMUR VDI, NAMUR VDE 385 Std. Coupling according ISO 5211, DIN 3337 TESTS AND CERTIFICATES Safety ATEX II 2 GD, SIL3 Quality Assurance CE/PED, ISO /10/2016

17 Materials - FIG. PD (Type E) MATERIALS: Item Description Material 1 Body Cast aluminium 2 Pistons Cast aluminium 3 Drive shaft High grade aluminium End Cap Cast aluminium 10 Guide band - body Nylatron 11 Guide band - piston PTFE, Carbon filled 12 Bearing bush Nylatron 20 Bearing bush Delrin 21 O-ring - drive shaft top Nitrile Rubber 23 Washer - ED limit stops Nylon 25 O-ring - end cap Nitrile Rubber 26 O-ring - piston Nitrile Rubber 27 Thrust washer - drive shaft top ZEDEX 100 K 28 O-ring - drive shaft bottom Nitrile Rubber 30 O-ring - ED limit stops Nitrile Rubber 35 Spring clip Carbon Spring Steel 36 End cap bolt ED/ES Stainless Steel 0 Limit stop bolt ED Stainless Steel 1 Nut limit stop bolt Stainless Steel 2 Nut cover Polyethylene 3 O-ring - B-port / Steel ball Nitrile Rubber Insert Aluminium Alloy 2 05/10/2016

18 Materials - FIG. PE (Type E) MATERIALS: Item Description Material 1 Body Cast aluminium 2 Pistons Cast aluminium 3 Drive shaft High grade aluminium 5 End Cap Cast aluminium 6 Spring - inner Carbon Spring Steel 7 Spring - mid Carbon Spring Steel 8 Spring - outer Carbon Spring Steel 9 Spring holder Steel 10 Guide band - body Nylatron 11 Guide band - piston PTFE, Carbon filled 12 Bearing bush Nylatron 20 Bearing bush Delrin 21 O-ring - drive shaft top Nitrile Rubber 22 Washer - ES limit stops Nylon 25 O-ring - end cap Nitrile Rubber 26 O-ring - piston Nitrile Rubber 27 Thrust washer - drive shaft top ZEDEX 100 K 28 O-ring - drive shaft bottom Nitrile Rubber 29 O-ring - ES end cap Nitrile Rubber 3 Washer - ES Steel 35 Spring clip Carbon Spring Steel 36 End cap bolt ED/ES Stainless Steel 37 Limit stop bolt ES Stainless Steel 38 Nut limit stop bolt Stainless Steel 2 Nut cover Polyethylene 3 O-ring - B-port / Steel ball 6 Nitrile Rubber / Steel Insert Aluminium Alloy 3 05/10/2016

19 Dimensions - FIG. PD - PE (Type E) TYPE 12: M5x8 G1/" E F G D 15 Y I E2 J W1 X L L1 K1 K C 5 H O M N ±0.5 0 øp +0.5 øv W T W 2 R U U1 A B DIMENSIONS: (mm) TYPE A B C D H I O T ISO 5211 ØV W kg F0 2 M6x8 05/10/2016

20 Dimensions - FIG. PD - PE (Type E) TYPE : T M5x8 øv1 øv P W W1 M5x8 B A G1/" I 2 D C A B H DIMENSIONS: (mm) TYPE A B C D H I P T ISO 5211 ØV / ØV1 W / W1 kg F03 36 M5x8 F05 50 M6x10 F05 50 M6x10 F07 70 M8x13 F05 50 M6x10 F07 70 M8x13 F05 50 M6x10 F07 70 M8x13 F07 70 M8x13 F M10x16 F07 70 M8x13 F M10x16 F07 70 M8x13 F M10x16 F M10x16 F M12x F M10x16 F1 10 M16x F M20x30 05/10/2016

21 Dimensions - FIG. PD - PE (Type E) TYPE 2500: T M5x8 O 23.6 øv M16x25 M5x8 B W A G1/" 2 D I C A B H DIMENSIONS: (mm) TYPE A B C D H I O T ISO 5211 ØV W kg F M20x /10/2016

22 Dimensions - FIG. PD - PE (Type E) TYPE 000: M5x8 T M5x8 O W B 30 øv 32 A G1/" 2 I D C A B H DIMENSIONS: (mm) TYPE A B C D H I O T ISO 5211 ØV W kg F25 25 M16x /10/2016

23 Torque - FIG. PD (Type E) TYPE PD Output Torque For Double Acting in Nm 2 bar 3 bar 3,5 bar bar,5 bar 5 bar 5,5 bar 6 bar 6,5 bar 7 bar 8 bar 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º , , , , , , , , , , , , ,6 Kg 8 05/10/2016

24 Torque - FIG. PE (Type E) Output Torque For Spring Return in Nm Spring TYPE PE Spring set 3 bar 3,5 bar bar,5 bar 5 bar 5,5 bar 6 bar 7 bar stroke Kg 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º END START , , , , , , , /10/2016

25 Torque - FIG. PE (Type E) Output Torque For Spring Return in Nm Spring TYPE PE Spring set 3 bar 3,5 bar bar,5 bar 5 bar 5,5 bar 6 bar 7 bar stroke Kg 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º END START , , , , , , /10/2016

26 Springset combinations (Type E) PE PE1600 Spring set 1 Inner spring Spring set 2 Mid spring Spring set 3 Inner & mid spring PE PE000 Spring set Inner & outer spring Spring set 5 Mid & outer spring Spring set 6 Inner, mid & outer spring springs 6 springs 8 springs 10 springs 12 springs 1 springs Spring 11 05/10/2016

27 Operating conditions - FIG. PD - PE (Type E) Air volume (l) TYPE Opening Closing Operating time (s) 12 0,1 0,1 0, 25 0,1 0,1 0,5 0 0,2 0,2 0,7 65 0,3 0, 1, , 0,5 1, ,73 0,65 1, ,8 1 2, ,8 1,9 3, ,9 3,1,5 950,7,9 5, ,3 8 6, ,3 7, ,5 17,5 12,0 Operating time is average with actuator under load and solenoid valve fitted Air consumption is the actual free air volume at 1 atm 12 05/10/2016

PNEUMATIC ACTUATOR FIG. PD - PE

PNEUMATIC ACTUATOR FIG. PD - PE FIG. PD - PE New design (El-O-Matic type F) Single acting type PE (+ PD up to 100) Available from size12 up to 600 Double acting type PD Available in size 150 up to 600 Old design (El-O-Matic type E) Single