Pneumatic Actuator D Series, Three Position

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2 Feature D series of pneumatic rack & pinion actuator is designed on the basis of C series pneumatic actuator, displacing the complicated electronic control by simple mechanical action.it specially meets the demands of high safety factor and working conditions like petroleum, gas and chemical liquid transportation. It provides the operation of The mid-travel position adjustment is realized by an external mechanical breaking which is driven by the movement of two auxiliary pistons. This mid-travel position is adjustable, for example, 90 actuators provide mid-travel position of 5, 20, 30, 50, 75, etc. General Data Double acting: From 20Nm@5bar to 1923Nm@5bar Torque Range Spring return: From 8.5Nm@5bar to 827Nm@5bar Dry or lubricated air, or the non-corrosive gases. Operating media The maximum particle diameter must less than 30um Working pressure: 2-8 Bar Air supply pressure Maximum supply: 10 Bar Standard: -20 C~+80 C Operating temp. Low temperature: -35 C~+80 C High temperature: -15 C~+150 C Travel adjustment ±5 for the rotation at 0 and 90 Application Indoor or outdoor sales@injoyindustry.com 46

3 Operation Type & Marker Pneumatic Actuator Air supply connection is designed in accordance with NAMUR standard for easy installation of solenoid valves. The Namur driven pinion and Namur top mounting connection permit direct installation of accessories such as limit switch box and positioner. The design of the bottom mounting connection in accordance with ISO5211 and DIN3337 standards, permits direct installation of manual override or mounting brackets. Serial number, air connection size and bottom mounting holes are marked on the body for easy track and distinction. 47

4 Principle of Control 1. Full close position Air drawn in from port B, exhausted from port A. D C A B C D 2. Full open position Air drawn in port A and C, exhausted from port B and D. D C A B C D 3. Middle position Air drawn in from port A and D, exhausted from port B and C. The air pressure of port D forces the auxiliary piston to move to middle position until arrival of the limit position set by adjusting bolt. D C A B C D sales@injoyindustry.com 48

5 Control Diagram No. of Solenoid Valve Solenoid valve 1 OFF ON OFF OFF Solenoid valve 2 OFF OFF ON OFF No. of Solenoid Valve Solenoid valve 1 OFF OFF ON OFF OFF Solenoid valve 2 ON OFF OFF ON ON Solenoid valve 3 OFF ON ON ON OFF No. of Solenoid Valve Solenoid valve 1 OFF ON OFF ON OFF Solenoid valve 2 OFF ON ON ON OFF 49

6 Output Torque of Double Acting Actuators Output Torque Rotation OUTPUT TORQUE OF DOUBLE ACTING ACTUATORS (Unit:Nm) Model Air supply pressure 2Bar 2.5Bar 3Bar 4Bar 5Bar 6Bar 7Bar 8Bar 020DA DA DA DA DA DA DA DA DA DA DA DA DA

7 Output Torque of Spring Return Actuators Model Output Torque of Spring Return Actuator (Unit:Nm) 5Bar 6Bar 7Bar 8Bar Spring's output (Unit:Nm) Start End Start End Start End Start End Start End 020SR SR SR SR SR SR SR SR SR SR SR SR

8 Dimension of Model L W W1 H1 H2 H3 H4 ISO-1 N1 ISO-2 N2 S C F M6-10 F M F M8-13 F M F M8-13 F M F M8-13 F M F M8-13 F M F M10-16 F M F M10-16 F M F M12-20 F M F M12-20 F M F M F M F M sales@injoyindustry.com 52

9 Selection of Double Acting Actuators Suggested safety factor on normal working conditions is 20%-30%. Example: Torque needed by valve=100n.m Safety factor (1+30%)=130N.m Air Supply=5Bar Minimum model 160DA is selected according to the torque table. Selection of Spring Return Actuators Suggested safety factor on normal working conditions is 30%-50%. Example: Torque needed by valve=80n.m Safety factor (1+30%)=104N.m Air Supply=5Bar Check the torque table of spring return actuators', the output torque of 435SR is: Air stroke 0 =266.9N.m Air stroke 90 =180.6N.m Spring stroke 90 =257.9N.m Spring stroke 90 =171.6N.m All the output torque is larger than needed. Attention: During the restoration, the spring return actuators' output torque will not be affected by the inputing air from the port B. On the contrary, it will help the restoration of springs. During selecting the spring return actuators, if we know the torque needed for the valve opening, operating and closing, we can select more reasonable and economical actuators. Example Max. torque needed by the butterfly valve=80n.m Torque needed to open valve (operate)104x30%=24n.m Air Supply=5Bar Butterfly valve 255SR K11 type is selected. Plug valve Output torque is: Air stroke 0 =151.7N.m >80N.m Ball valve Air stroke 90 =99.6N.m >32N.m Spring stroke 90 =104.7N.m >24N.m Spring stroke 0 =156.8N.m >80N.m The above datas show that the actuator's torque meet the requirement of the butterfly valve. 53

10 How to Order Series Model Acting Type Travel Angle Middle Position Seals Color D 020 DA: Double Acting G:90 M:45 N: NBR G: Silver gray body 035 SR: Spring Return 2: 20 V: VITON B: Buyer's :30 5: : 60 Example D-050-SR-G-2-N-G Series Model Acting Type Travel Angle Middle Position Seals Color D 050 Spring Return NBR G: Silver gray body sales@injoyindustry.com 54

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