Technical Data Pneumatic Rack and Pinion Actuators
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1 DOC.DS.D.US Rev. 0 ettis Technical Data Pneumatic Rack and Pinion ctuators
2
3 DPI.0 Rev. 0 Technical details Standard actuator Specifications Pressure range: Double acting 3 to 20 psig barg Spring return 43 to 20 psig 3-8 barg Torque range: 30 to 4874 lbf.in at 80 pisg supply pressure. 4.6 to 4955 Nm at 6 barg supply pressure. See torque datasheets: * DPI 3.0 (Double cting) * DPI 3.02 (Spring Return) Operating media: * ir, dry or lubricated and inert gasses.ir, dry or lubricated and inert gasses. Dew point 0 K below operating temperature. For temperatures below 32 F (0 C) take appropriate measures to prevent freezing of condensate. asic Temperature ranges: Standard: -4 F to 76 F -20 to +80 C Optional high: -4 F to 248 F -20 to +20 C Optional low: -40 F to 76 F -40 to +80 C (see data sheet DPI 5.02 or DPI 5.03 for high or low temperature applications) Lubrication : Factory lubricated for the normal life of the actuator. Construction: Suitable for indoor and outdoor installation. Finish: Polyester non-tgic based powder coating (see data sheet DPI 6.0) Rotation: * 90 Nominal * Double acting : Standard counter clockwise with port pressurized (mode, see data sheet DPI 7.0 for other assembly codes). * Spring return : Clockwise fail action (mode, see data sheet DPI 7.02 for other assembly codes). Open (End cap stopscrew 2) Standard Fail to Close action 2 2 Travel djustment Closed (Front stopscrew ) Fail to Open action is factory option.
4 DPI.02 Rev. 0 Technical data: ctuator type D2 D25 D40 D65 D00 D50 D200 D350 D600 D950 D600 ore mm Stroke mm Weight: Double acting kg Spring return kg Operating time ( sec ir consumption (2 at atm (litres) port stroke port stroke Note:. Operating time is average with actuator under load and solenoid valve fitted. 2. ir consumption is the actual free air volume at atm. 3. Pressure is in barg. 4. DD = Double acting DS = Single acting (Spring Return) Operating principle Double acting actuator - If port is pressurised and port is vented, both the pistons move outwards to the endpositions. - The moving pistons cause the pinion to rotate counter clock wise. Single acting (spring return) actuator - If port is pressurised and port is vented, both the pistons move outwards compressing the springs. - The moving pistons cause the pinion to rotate counter clock wise. - If port is pressurised and port is vented, both the pistons move inwards to their block positions. - The moving pistons cause the pinion to rotate clock wise. - If port is vented, the spring force applied to the pistons move them inwards to their block positions. - The moving pistons cause the pinion to rotate clock wise. Note: The above described operating principle is applicable for standard actuators (assembly mode ). For reverse acting actuators (assembly mode D), pressurizing the ports will result in a oposite rotation. Note: The above described operating principle is applicable for standard Fail to Close actuators (assembly mode ). For reverse acting Fail to Open actuators (assembly mode D), pressurizing the ports will result in a oposite rotation.
5 DPI 2.0 Rev. 0 Pneumatic ctuator Configuration DS K. 4 K 0 Temperature range Indication knob Insert code (see below) Color code Spring set ssembly code Travel stops Tapped mounting bolt holes ctuator type and size ctuator Size and Type DD & Double-cting or DS & Spring-Return XXXX ody size (002, 0025, 0040, 0065, 000, 050, 0200, 0350, 0600, 0950 or 600) Tapped, Mounting olt Holes Travel Stops UNC (Standard ettis Trim, ISO 52 with UNC bolt holes on valve mounting side, Metric bolt holes on NMUR patterns NPT ports) see data sheet DPI 4.0 or DPI Dual Travel Stops (Standard ettis Trim for all models except for 002) 0 No Travel djustment (Only for model 002) ssembly Modes C D Standard ettis Trim Fail-CW (Mounted in line, standard) Fail-CW (mounted across line, special order) Fail CCW (mounted across line, special order) Fail CCW (mounted in line, special order) see data sheet DPI 7.0 or DPI 7.02 Spring Set Number 00 No springs (Double-cting) 0, 02, Spring set (Spring-Return only) 03, 04, 05 or 06 see data sheet DPI 3.02 or DPI 8.0 Color Code K ettis orange Insert Code Inner Square XX ettis standard will be the ISO size, see data sheet DPI 4.03 Indication Knob D K N Visual Indication (Disk, use only when required with switch for visual indication) Visual Indication (Knob, Standard) No Visual Indicator Temperature Range 0 Standard Temperature -4 F to +75 F (-20 C to 80 C), see data sheet DPI 5.0 High Temperature -4 F to 250 F (-20 C to 2 C), see data sheet DPI Low Temperature -40 F to 75 F (-40 C to 80 C), see data sheet DPI 5.02 Note: For temperatures outside these ranges contact ettis
6 DPI 3.0 Rev. 0 Torque (lbf.in) DD - Double acting actuators ctuator Torque of double acting actuators (in lbf.in) Supply pressure (psi) Type Size DD DD DD DD DD DD DD DD DD DD DD Note:. Emerson recommends that the valve manufacturer supply the maximum required torque values (Including any adjustments or suggested safety factors for valve service conditions or application). dditionally, the valve manufacturer must identify at which position(s) and direction(s) of rotation (Counter Clock Wise or Clock Wise) these maximum requirements occur. 2. If in doubt, or you require any assistance with sizing actuators, do not hesitate to contact your nearest Emerson's ctuation Technologies representative. Double cting Torque Start End Torque Rotation
7 DPI 3.02 Rev. 0 Torque (lbf.in) DS - Single acting actuators (Spring Return) ir Stroke (lbf.in) Springset SUPPLY PRESSURE (in PSI) Spring Stroke ctuator nr (lbf/in) Type C D C D C D C D C D E F DS DS DS DS DS DS DS DS DS DS DS C Start Torque E Start Torque Notes: ir stroke Rotation Counter Clockwise Spring stroke Rotation Clockwise D End F End. Emerson - ctuation Technologies recommends that the valve manufacturer supply the maximum required torque values (Including any adjustments or suggested safety factors for valve service conditions or application). dditionally, the valve manufacturer must identify at which position(s) and direction(s) of rotation (Counter Clock Wise or Clock Wise) these maximum requirements occur. 2. If in doubt, or you require any assistance with sizing actuators, do not hesitate to contact your nearest Emerson s ctuation Technologies representative.
8 DPI 4.0 Rev. 0 Dimensions and Torque DD/DS2 T W2 Dim. in Inches J M5x8 G/4" W X øp E F E2 L L øv W U U G D K C K M N ±0.5 O 5 I Y 45 H Note: Dotted image represents optional NMUR solenoid interface blockm5x8g/4" DD 4.06 DS 4.65 C 2.36 D 0.79 E 0.63 E2 0.9 F 0.39 G 0.47 H 2.36 I.30 J 0.83 K 0.50 K 0.25 L.00 L 2.00 M 0.65 N Omax Omin P R.57 R.57 T.57 U.22 V.654 W 0-24 UNCx.24" W 0-24 UNCx.24" W UNCx.24" X /8"NPT Y M6x.48 R DOULE CTING TORQUE (DD) Pressure psi Torque 90 /80 (lbf.in) SINGLE CTING TORQUE (DS) ir stroke Spring Pressure psi stroke Position - start end start end start end start end Torque 90 (lbf.in) Torque 80 (lbf.in)
9 DPI 4.02 Rev. 0 Dimensions DD & DS - ctuators Dim. in inch actuators D 25 D 40 D 65 D00 D50 D200 D 350 D600 D950 D600 = DD = DS C D E E F G H I J J K L M M M N O max O min P P P R R R S S T U F03 F05 F05 F05 F07 F07 F07 F0 F0 F6 V W 0-24 x,3 /4-20 /4-20 /4-20 5/6-8 5/6-8 5/6-8 3/8-6 x.63 3/8-6 x.63 3/4-0 x.4 F05 F07 F07 F07 F0 F0 F0 F2 F4 - V W /4-20 5/6-8 5/6-8 5/6-8 3/8-6 x.63 3/8-6 x.63 3/8-6 x.63 /2-3 x.79 5/8 - x.98 X X max Y /4"- 20 5/6"- 8 5/6"- 9 3/8"- 6 3/8"- 6 /2"- 3 /2"- 3 5/8"- 5/8"- - 3/4"-0 U øv øv øp 3.827" 0.6 S T E2 E F S L W S 9.236" W O R M5x8 2 2 Note: R 5/8"- x.98 R2 /4 NPT.95 G J C D J M M2 M3 I X H øp2 øp øk M5x8.26 M6x.47. Flange and square drive to ISO Top and solenoid flange to VDE\VDI 3845 (NMUR) 0.6 N ±0.02
10 DPI 4.03 Rev. 0 Drive inserts Description Most of the ettis actuators are fitted with drive inserts. This enables actuators to be directly mounted onto suitable valves and eliminates the need for a bracket and coupling type mounting kit. The use of direct mounts significantly cuts the cost of the valve/actuator assembly. Standard actuators are fitted with square drive inserts in accordance with ISO 52 (or DIN 3337), but a wide variety of other inserts are also available. Special inserts may have oversize or undersize squares, double-d and shaft key way forms. Drive inserts can be supplied on factory built actuators or as loose items and are easily replaceable at distributor or end user level. Where direct mounts are not possible, for instance on valves with exposed grand packing, the use of inserts often simplifies the design of the mounting kit. Material : luminum alloy Finish : nodized Standard inserts sq Max. D Max. M M2 Ø P2 Ø P The 002 actuator size does not have inserts, but has the inner square directly in the bottom of the pinion. See the following data sheet DPI 4.0 for more information. D Max. Optional inserts Insert mounting acc. ISO 52 Inserts with inner-square-dimensions per actuator type D25 D40 / D65 D00 D50 D200 D350 D600 D950 D600 mm. inch mm. inch mm. inch mm. inch mm. inch mm. inch mm. inch mm. inch mm. inch Standard inserts dimensions ISO Optional insert dimensions Maximum insert dimensions M M P P Sq max D max
11 DPI 5.0 Rev. 0 Construction, Parts and Materials Standard ctuator Parts Materials Nr. Description Qty. Description Notes ody luminum lloy 2 Piston 2 luminum lloy 5 3 Drive Shaft luminum lloy 2 4 End Cap DD 2 luminum lloy - 5 End Cap DS 2 luminum lloy - 6 Spring- inner 2 Carbon Spring Steel 3 7 Spring- mid 2 Carbon Spring Steel 3 8 Spring- outer 2 Carbon Spring Steel 3 9 Spring Holder 2 Steel 4 0 * Guide and, body Nylatron - * Guide and, piston 2 PTFE, Carbon filled - 2 earing ush, shaft * bottom Nylatron - 2 * O-ring, shaft top Nitrile Rubber - 22 * Washer DS, end cap nut 2 Nylon - 23 * Washer DD, end cap nut 2 Nylon - 25 * O-ring, end cap 2 Nitrile Rubber - 26 * O-ring, piston 2 Nitrile Rubber - 27 * Washer, shaft top ZEDEX 00 K - 28 * O-ring, shaft bottom Nitrile Rubber - 29 * O-ring, limit stop bolt, DS 4 Nitrile Rubber - 30 * O-ring, limit stop bolt, DD 2 Nitrile Rubber - 34 Washer DS 2 Steel 4 35 * Spring Clip Carbon Spring Steel 3 36 End Cap olt DD/DS 8 Stainless Steel - 37 Limit Stop olt DS 2 Stainless Steel - 38 Nut, DS 2 Stainless Steel - 40 Limit Stop olt DD 2 Stainless Steel - 4 Nut, DD 2 Stainless Steel - Parts Materials Nr. Description Qty. Description Notes 42 Nut Cover 2 Polyethylene - 43 * O-ring, -port 2 Nitrile Rubber - 44 Insert luminum lloy 45 Threaded insert 8 Steel 4 46 Cam for stroke adjustment Stainless Steel - 47 Shaftpin for stroke adjustment Chrome nickel steel - 48 * Washer Nylon - 49 O-ring Front Limit Stop * bolt Nitrile Rubber - 50 Front Limitstop olt Stainless Steel - 5 Nut Stainless Steel - * Recommended spare parts (contained in Repair kits) Notes nodized 2 ircraft grade aluminum alloy, hard anodized 3 Deltatone Coating 4 Zinc plated and passivated 5 Dichromate treatment Finish: Standard : Polyester non-tgic based powder coating (see data sheet DPI 6.0)
12 DPI 5.02 Rev. 0 Construction, Parts and Materials ctuators for low temperature applications Description: double piston, rack and pinion pneumatic actuator incorporating a three point piston support system, antiblowout spindle and with high duty synthetic bearings at all bearing points. This version is a standard aluminium actuator, but incorporating parts and materials suitable for low temperature operation. Note: When operating actuators in sub-zero temperatures (< 0 C or < 32 F) care should be taken to counter the effects of freezing condensate inside the actuator. Specification: Max. pressure: Torque: Media: Temperature: Finish: Spare parts: 8 bar ~ 20psi Standard ir or non corrosive gas -40 F to +76 F (-40 C to +80 C) Polyester non-tgic based powder coating (see data sheet DPI 6.0). Dedicated low temperature spare parts are available for maintenance or make a standard actuator suiteable for low temperature operation. O-ring seals: Grease: Silicone MVQ 70 Sealings Castrol Tribol GR TT PD Materials: Part Material Specifications Remark Housing luminium lloy UNS 3600, STM 85 Drive Shaft luminium lloy UNS 77075, STM 7075 T6 Hard anodized Piston luminium lloy UNS 03560, STM 26 Sealings Silicone MVQ 70 O-rings -/- Grease Castrol Tribol GR TT PD -/- Shaft bearings Top : Delrin POM ottom : Nylatron P6.6 + MoS2 Piston bearings PTFE 25% Carbon filled odybearings Nylatron P6.6 + MoS2 Shaft thrust washer ZEDEX 00 K -/- End cap bolts Stainless Steel ISI Springs Carbon Spring Steel UNS G0860, STM 228 Deltatone coating
13 DPI 5.03 Rev. 0 Construction, Parts and Materials ctuators for high temperature applications Description: double piston, rack and pinion pneumatic actuator incorporating a three point piston support system, antiblowout spindle and with high duty synthetic bearings at all bearing points. This version is a standard aluminium actuator, but incorporating parts and materials suitable for high temperature operation. Specification: Max. pressure Torque Media Temperature Spare parts: : 8 bar ~ 20psi : Standard : ir or non corrosive gas : -4 F to +248 F (-20 C to +20 C) Dedicated high temperature spare parts are available for maintenance or make a standard actuator suiteable for high temperature operation. O-ring seals: Grease: Viton FPM Sealings Castrol High Temperature Grease Materials: Part Material Specifications Remark Housing luminium lloy UNS 3600, STM 85 Drive Shaft luminium lloy UNS 77075, STM 7075 T6 Hard anodized Piston luminium lloy UNS 03560, STM 26 Sealings Viton FPM O-rings -/- Grease Castrol High Temperature Grease or Rocol Sapphire Premier Grease -/- Shaft bearings Top : Delrin POM ottom : Nylatron P6.6 + MoS2 Piston bearings PTFE 25% Carbon filled odybearings Nylatron P6.6 + MoS2 Shaft thrust washer ZEDEX 00 K -/- End cap bolts Stainless Steel ISI Springs Carbon Spring Steel UNS G0860, STM 228 Deltatone coating
14 DPI 6.0 Rev. 0 ettis corrosion protection system Description: The corrosion protection system of the standard ettis pneumatic actuators consist of the following treatments or materials: De-greasing. ll aluminum parts are de-greased before the powder coating is applied by washing with an alkaline solution to assure the best bonding between the aluminum surface and the coating. 2 Powder coating. - Polyester non-tgic based powder coating for exterior use. - The powder coating is applied cold using automatic electrostatic spray equipment and is cured at minimum 90 C (374 F) offering excellent light and weather resistance. - The powder coating thickness is.5 mils (37 microns) minimum, and 2 mils (50 microns) average. - Good chemical resistance against most bases, acids, solvents, alkalis and oils at normal temperatures. - Excellent exterior mechanical durability. - The coating has passed a salt spray test according to STM 7 for 500 hours. The powder coating is virtually solvent free, and therefore environmentally friendly. 3 High grade & anodized aluminum pinion. ctuators with high grade & anodized aluminum pinions, passed a 500 hours salt spray test. Optional stainless steel pinions are available with a higher corrosion resistance. 4 Stainless steel or Deltatone treated external steel parts. External parts are stainless steel or steel alloy with a Deltatone treatment. Pinion: High grade aluminum alloy, hard anodized Technical data: Housing & Endcaps Polyester non-tgic based powder coating for exterior use. Fasteners: Stainless steel Coating : Polyester non-tgic based powder coating Salt spray test : DIN 5002 / STM 7: 500h. Max. temperature : -4 F to 76 F (-20 to + 80 C) Color : ettis orange Materials : Housing : luminium alloy : Pinion : High grade aluminum alloy : Fasteners : Stainless steel or alloy steel with Deltatone treatment : Tagplate : Stainless steel pplication : Standard ettis pneumatic actuators.
15 DPI 7.0 Rev. 0 ssembly modes DD - Double acting actuator = -port pressurized 2 = -port pressurized ll views are from above Pistons are shown in inner position 2 2 Left Piston Pinion position STNDRD MOUNTING IN LINE Right Piston MOUNTING CROSS LINE Rotate complete standard Mode actuator 90 and rotate the visual indicator back 90. Rotate complete Mode "D" actuator 90 and rotate the visual indicator back 90. MOUNTING CROSS LINE 2 C D MOUNTING IN LINE Pistons turned 80 (from standard) Important: When a standard "Mode-" actuator is re-assembled to "Mode D", the end cap and front stop-screws will adjust the closed position. There is no adjustment for the open position! 2 Factory option: Mode D Pinion Factory option: Mode D Housing
16 DPI 7.02 Rev. 0 ssembly modes DS - Single acting (Spring Return) actuator = -port pressurized 2 = Spring stroke 2 ll views are from above Pistons are shown in inner position 2 Left Piston Pinion position Rotate complete Mode D actuator 90 and rotate the visual indicator back 90. STNDRD MOUNTING IN LINE MOUNTING CROSS LINE Right Piston Spring-to-Close (ROTTION CW) 2 C D Spring-to-Open (ROTTION CCW) Pistons turned 80 (from standard) MOUNTING CROSS LINE MOUNTING IN LINE Rotate complete standard Mode actuator 90 and rotate the visual indicator back 90. Important: When a standard "Mode-" actuator is re-assembled to "Mode D", the end cap and front stop-screws will adjust the closed position. There is no adjustment for the open position! 2 Factory option: Mode D Pinion Factory option: Mode D Housing
17 DPI 8.0 Rev. 0 Springset configuration DS - Single acting (Spring Return) actuator Springsets ettis DS Single acting (Spring Return) actuators have up to 3 different concentric springs on each side of the actuator. This allows up to 6 ballanced spring configurations as shown below. inner spring mid spring outer spring Spring set no. inner spring Spring set no. 2 mid spring Spring set no. 3 inner spring mid spring Spring set no. 4 inner spring outer spring Spring set no. 5 mid spring outer spring Spring set no. 6 inner spring mid spring outer spring
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19 World rea Configuration Centers (WCC) offer sales support, service, inventory and commissioning to our global customers. Choose the WCC or sales office nearest you: NORTH & SOUTH MERIC 9200 Northwest Freeway Houston TX US T v. Hollingsworth 325 Iporanga Sorocaba SP razil T SI PCIFIC No. 9 Gul Road #0-02 Singapore T MIDDLE EST & FRIC P. O. ox 7033 Jebel li Free Zone Dubai T P. O. ox 0305 Jubail 396 Saudi rabia T ngus Crescent Longmeadow usiness Estate East P.O. ox 6908 Greenstone 66 Modderfontein Extension 5 South frica T No. Lai Yuan Road Wuqing Development rea Tianjin P. R. China T EUROPE Holland Fasor 6 Székesfehérvár 8000 Hungary T Strada iffi Fiorenzuola d rda (PC) Italy T For complete list of sales and manufacturing sites, please visit or contact us at info.actuationtechnologies@emerson.com Emerson. ll rights reserved. The Emerson logo is a trademark and service mark of Emerson Electric Co. ettis TM is a mark of one of the Emerson family of companies. ll other marks are property of their respective owners. The contents of this publication are presented for information purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. ll sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the designs or specifications of our products at any time without notice.
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