SOCLA pneumatic actuator

Transcription

1 Summary Sales leaflet p.2 Technical description p.3 Dimension p.4 Interfaces p.5-8 Applications and main characteristics Objective : Socla pneumatic actuators are designed to meet the demanding needs of todays process flow control requirements. Socla actuators are strictly inspected during production and each actuator is 100% tested before delivery Main characteristics : 90 pneumatic actuators Pinion / rack design One piece shaft Torque from 9 to 3500 Nm at 6 bar Max air supply : 8 bar Adjustment +/- 5 NBR seal -20 C to 80 C Open counter clock wise Customized ID sticker Certificates : ATEX, GOST ukpneumat_socla - Updated 12/02/2014 1

2 Sale leaflet 1. Actuator Body Extruded Alu Alloy ASTM6005 body is hard anodised to protect the internal and external components against corrosion, which reduces the friction on moving pistons and extends the life cycle of the actuators. Alternative coatings are available such as ENP (Electroless Nickle Plating), Powder Polyester, PFA, ECTFE for more aggressive environments. 2. End Caps Diecasted aluminum end caps are primerely Alodine Chromatized coated which provides longer life cycles against corrosion and reduces wearing resistance. Secondary standard coating is powder polyester coating and also ENP, PFA, ECTFE etc coatings are offered alternatively for agressive environments. 3. Pistons Diecasted aluminum twin rack pistons are equipped with slide guides and seals in good quaility. Alodine Chromatized coated pistons ensure longer life cycles against corrosion and wearing resistance. Pistons that are identical on both sides allowreverse rotation simply by inverting the pistons. 4. Pinion (Drive Shaft) Alloy steel pinion is electroless nickel plated in order to reduce the friction, provide maximum wear resistance and protection against corrosion under severe conditions as it fully conforms to the latest standards of ISO5211, DIN3337, NAMUR. Double square, paralel or diagonal square or key way type shaft can be supplied in accordance with customer demands. 5. Travel Adjustment Bi-directional external travel stop adjustment bolts can adjust the position ±5 between 85 to 95 at both opening and closing directions for accurate valve allignment full scale limit position adjustment can also be offered optionally. 6. Preloaded Springs Cardridge design in high grade coated steel springs provide great safety and corrosion resistance in fail safe and emergency shut down operations. 7. Indicator All actuators are equipped with regular position indicator showing the current state of the actuators and valves. 8. Bearings & Guides Low friction piston guides provide high trust and stability during operation of actuators. 9. Seals NBR rubber O-rings provide troublefree operation at standard temperature ranges between -20 C to +80 C temperature ranges. For high and low temperature applications Viton (-20 C ~ +150 C) and Silicone (-35 C ~ +80 C) seals are available optionally. 10. Fasteners Stainless steel fasteners for long life corrosion resistant application. 11. Traceability Each individual actuator is assigned an unique identification number allowing full traceability. 2 ukpneumat_socla - Updated 12/02/2014

3 Function Pneumatic - double Actuators acting Part List No. Description Qty Standard Material Protection Optional Material 1 Indicator Screw 1 Carbon Steel Galvanizing Stainless Steel 2 Indicator 1 Plastic 3 Circlip 1 Stainless Steel 4 Metal Washer 1 Stainless Steel 5 Washer 1 Engineering Plastics 6 Body 1 Extruded Aluminum Alloy Hard Anodizing Polyester, ENP, PFA, ECTFE Coatings 7 Inner Washer 1 Engineering Plastics 8 Cam 1 Alloy Steel Galvanizing 9 Pinion Upper Bearing 1 Engineering Plastics Viton/Silicon 10 Pinion Upper O-Ring 1 NBR 11 Pinion 1 Alloy steel Nickel plated Stainless Steel 12 Pinion Lower O-Ring 1 NBR 13 Pinion Lower Bearing 1 Engineering Plastics 14 Sealant 2 NBR Viton/Silicon 15 Adjustment Screw O-Ring 2 NBR Viton/Silicon 16 Washer (Adjustment Screw) 2 Stainless Steel 17 Nut (Adjustment Screw) 2 Stainless Steel 18 Limit Adjustment Screw 2 Stainless Steel 19 Piston 2 Aluminium Die Cast Chromatized Stainless Steel 20 Slide Piston 2 Engineering Plastics 21 Slide Guide 2 Engineering Plastics 22 Piston O-Ring 2 NBR Viton/Silicon 23 Cartridge Springs 0~12 Spring Steel Cataphoresis Coating 24 End Cap O-Ring 2 NBR Viton/Silicon 25 End Cap 2 Cast Aluminium Chromatized & Polyester ENP, PFA, ECTFE Coatings 26 Cap Screw 8 Stainless Steel 27 Travel Stop 2 Stainless Steel ukpneumat_socla - Updated 12/02/2014 3

4 Dimensions and weight Information DIMENSIONS Model A B D E G H ISO5211 Flange I J K L M N Z AIR SUPPLY F M5x G1/8" F03+F M5x8 M6x G1/4" F03+F M5x8 M6x G1/4" F03*+F05+F M6x10 M8x G1/4" F05+F M6x10 M8x G1/4" F05+F M6x10 M8x G1/4" F05+F M6x10 M8x G1/4" F07+F M8x13 M10x G1/4" F07+F M8x13 M10x G1/4" F10+F M10x16 M12x G1/4" F10+F M10x16 M12x G1/4" F M16x G1/4" F M16x G1/4" F M20x G1/4" F M20x G1/4"-G1/2" * On request ACTUATOR WEIGHTS (Kg/Pc) Model SPRING RETURN - - 1,5 2,2 2,9 3,6 5,5 6,7 10,4 14,4 23,3 46,1 53,1 73,3 115,9 DOUBLE ACTING 0,49 0,7 1,4 2,1 2,7 3,3 5 5, ,1 44, ,6 AIR CONSUMPTION OF ACTUATORS (Lt/Stroke) Model OPENING 0,03 0,06 0,12 0,21 0,30 0,43 0,64 0,88 1,4 2,2 3,2 5,4 6, CLOSING 0,04 0,08 0,16 0,23 0,34 0,47 0,73 0,95 1,6 2,5 3,7 5,9 7, ukpneumat_socla - Updated 12/02/2014

5 Working Principles 90 Double Acting Pneumatic Actuators Double acting actuators are rotated by supplying air to related port until it reaches desired position Counterclockwise Rotation (CCWR) Air to port B forces the pistons inwards, causing the pinion to rotate clockwise while the air is exhausted from port A. Air to port A forces the pistons outwards, causing the pinion to rotate counterclockwise while the air is exhausted from port B. Clockwise Rotation (CWR) Air to port B forces the pistons inwards, causing the pinion to rotate counterclockwise while the air is exhausted from port A. Air to port A forces the pistons outwards, causing the pinion to rotate clockwise while the air is exhausted from port B. Model Air Supply Pressure (bar) 2 2, ,5 5 5, DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA Spring Return Pneumatic Actuators Single acting actuators are rotating one side by air while the springs are loaded and return action is done by means of spring force Counterclockwise Rotation (CCWR) Loss of air at port B, causing the energy stored springs to force the pistons inwards and rotating the pinion clockwise. Air to port A forces the pistons outwards, causing the pinion to rotate counterclockwise while the springs are compressed Clockwise Rotation (CWR) Loss of air at port B, causing the energy stored springs to force the pistons inwards and rotating the pinion counterclockwise. Air to port A forces the pistons outwards, causing the pinion to rotate clockwise while the springs are compressed. Positioning of Springs for Spring Return Actuators 5 Springs 6 Springs 7 Springs 8 Springs 9 Springs 10 Springs 11 Springs 12 Springs Preloaded Cardridge Springs ukpneumat_socla - Updated 12/02/2014 5

6 Output Torques Air supply Model 52SR 63SR 75SR 83SR 92SR 105SR Nr of springs OUTPUT TORQUES OF SPRING RETURN ACTUATORS (Nm) Air to Springs Torque Output Vales (Nm) 2,5 bar 3 bar 4 bar 5 bar 6 bar 7 bar 8 bar Spring torque (Nm) Start Stop Start Stop Start Stop Start Stop Start Stop Start Stop Start Stop Start Stop ukpneumat_socla - Updated 12/02/2014

7 Output Torques Air supply Model 125SR 140SR 160SR 190SR 210SR 240SR 270SR Nr of springs OUTPUT TORQUES OF SPRING RETURN ACTUATORS (Nm) Air to Springs Torque Output Vales (Nm) 2,5 bar 3 bar 4 bar 5 bar 6 bar 7 bar 8 bar Spring torque (Nm) Start Stop Start Stop Start Stop Start Stop Start Stop Start Stop Start Stop Start Stop ukpneumat_socla - Updated 12/02/2014 7

8 Options rotating angle Adjustment : 100% travel stop Other material : Body / caps : PFA coating 40 µm Oring : Viton / Silicon Piston : Stainless steel Socla can accept no responsibility for possible errors in catalogue, brochures and other printed material. Socla reserve the right to alter its products without notice. This also applies to products already agreed. All trademarks in this material are the property of the respective companies. All right reserved. Socla sas 365 rue du lieutenant Putier VIREY LE GRAND Postal address : BP CHALON SUR SAONE Cedex Tel : Fax : commer@socla.com 8 ukpneumat_socla - Updated 12/02/2014