736XS-746 XS VALVE WITH AP PNEUMATIC ACTUATOR

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Thomasina Richards
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736XS-746 XS VALVE WITH AP PNEUMATIC ACTUATOR VALVE FEATURES The 736 XS-746 XS is a 3 pieces full bore ball valve for industrial fluids, especially made to be easily actuated and to offer a good and

The ball and the anti blow-out stem are made of stainless steel, the seats of fiber-glass reinforced PTFE, the stem is equipped with a PTFE packing together with FPM O-ring.

AVAILABLE MODELS Model Body Connections Sizes 734 XS BW 1/4-2 Carbon 735 XS SW 1/4-2 steel 736 XS G ISO 7 1/4-4 743 XS SW 1/4-2 Stainless 745 XS BW 1/4-2 steel 746 XS G ISO 7 1/4-4 CE 97/23

ADA ACTUATOR SIZING The standard sizing is for : - 6 bar actuator air pressure supply, - max 10 bar differential pressure.

1 736XS-746 XS VALVE WITH AP PNEUMATIC ACTUATOR VALVE FEATURES The 736 XS-746 XS is a 3 pieces full bore ball valve for industrial fluids, especially made to be easily actuated and to offer a good and long service. The ISO mounting pad allows a direct mounting of actuators. The special neck has apertures allowing to check for an hypothetic leakage. The ball and the anti blow-out stem are made of stainless steel, the seats of fiber-glass reinforced PTFE, the stem is equipped with a PTFE packing together with FPM O-ring. The valve also features an antistatic device. The face to face is DIN32-M3 normalized. The AP pneumatic actuator is available in both double acting and spring return types. AVAILABLE MODELS Model Body Connections Sizes 734 XS BW 1/4-2 Carbon 735 XS SW 1/4-2 steel 736 XS G ISO 7 1/ XS SW 1/4-2 Stainless 745 XS BW 1/4-2 steel 746 XS G ISO 7 1/4-4 CE 97/23 CLASSIFICATION Not concerned for sizes DN25 (art.3 3) Category II from sizes 32 : homologation CE 0035 CHARACTERISTICS ADA TYPE ACTUATOR Please check leaflet FT 1510 attached. ADA ACTUATOR SIZING The standard sizing is for : - 6 bar actuator air pressure supply, - max 10 bar differential pressure. Size Double acting Spring return ¼ ADA ASR ½ ADA ASR ¾ ADA ASR 1 ADA ASR 40 1 ¼ ADA ASR 80 TA Luft 3.1 Cert. Max. pressure : PS Max. temperature : TS COEFFICIENT Cv 64 bar ( C) -10 C / +180 C 1 ½ ADA 40 ASR ADA 80 ASR 0 2 ½ ADA 80 ASR 0 3 ADA 130 ASR 300 ¼ 3/8 ½ ¾ 1 1 1/4 1 1/ , ADA 0 ASR 300 For any other condition, please consult. DRAWING & DIMENSIONS For dimensions, please check drawing n 699 page 4. Modifications reserved Réf : FT 502ADA ENG Rev : 0 Page 1 sur 3 Date : 01/11

2 736XS-746 XS VALVE WITH AP PNEUMATIC ACTUATOR CONSTRUCTION Item Description Steel Stainless steel Item Description Steel Stainless steel 1 Body WCB CF8M / Lever cover PVC PVC 2 Flanges WCB CF8M / Nuts SS 304 SS Seats PTFE+15%GF PTFE+15%GF 16 Washer SS 304 SS Ball CF8M / 316 CF8M / Nuts SS 304 SS Stem SS 316 SS Ring SS 304 SS Body gasket PTFE PTFE 19 O-ring FPM FPM 7 Disc PTFE+15%GF PTFE+15%GF Plate SS 304 SS Gaskets PTFE PTFE 21 Nut SS 304 SS Spacer SS 304 SS Nut SS 304 SS Belleville washer SS 301 SS Ball SS 304 SS Lever SS 304 SS Spring SS 304 SS Nut SS 304 SS Nut SS 304 SS stop SS 304 SS 304 DIMENSIONS (mm) Size A B (G) B (SW) B (BW) C D E F G H ,3 113,5 42,3 9 25, ,8 113,5 44,8 9 27, , ,5 186, ,7 186,5 59, , ,5 221,5 73, , ,9 221,5 82, ,6 50 Modifications reserved Réf : FT 502ADA ENG Rev : 0 Page 2 sur 3 Date : 01/11

3 736XS-746 XS VALVE WITH AP PNEUMATIC ACTUATOR STANDARDIZATION, Design according to EN Body materials according to EN Face to face dimension according to DIN 32 M3/S13, Top flange for motorization according to ISO 5211, Final testing according to EN HOMOLOGATIONS PED 97/23/CE : Category III module H : homologation CE 0035 ATEX 94/9/CE : Groupe II, category 2, for areas 1,2,21 and 22 : file registered by SIRA 0518 Fugitive emissions : TA-LUFT VDI 2440 DCI from Meettechniek Production ISO 9001 certified by TÜV Rheinland OPTIONS NPT thread connections Fire safe execution Gearbox operation Oversized actuator Special coating actuator Stainless steel actuator Limit switch box : all types Namur pilote valve : all types Positioner Extended stem for insulation ATEX ASSEMBLIES The assembly of the valve with the actuator and accessories is made under our own risks assessment. The actuated valve for hazardous area is delivered with an ATEX assembly certificate and special instructions. Modifications reserved Réf : FT 502ADA ENG Rev : 0 Page 3 sur 3 Date : 01/11

5 The aluminium body is inside and outside coated with hard anodizing, with extremely abrasion resistance, low surface roughness and optimal resistance. Carbon steel shaft electroless with nickel plated against external and internal corrosion. Anti-blowout design. Pre-stressed springs offers more torque and different options for their positioning. This system allows us to easily fit the necessary torque to close or open the valve, offering a total safety replacement and manipulation. External stroke adjustment for 5 degrees regulation, designed in opposite side of Namur connection for better manipulation when solenoid valve is assembled. The assembly of switch boxes, proximity switches or positioners, takes place by means of the Namur connection VDI/VDE 3845, carried out like standard in all our models. The height of the axis to fulfil this Norm is of 30mm, for all our products, with which it entails that with a single model of Box or positioner, we can cover all our manufacturing range. Pistons are coated with special treatment for corrosion resistance. Backslash free transmission due to special tooth machining. They have 3 way guiding for low friction between body and pistons. Pistons provided with internal guide machined between pistons and pinion. Every single actuator is tested and provided with a unique serial number for traceability. This heat number is stamped in the body. Different end caps for double or single acting for fast and safety identification without the need to read the label, in addition less air consumption in double acting actuators. Epoxy coated as standard protected against environment corrosion.

6 ADA 10 SIZES: TO 2100 SIZE: 2500 SIZE: 4000 T Y P E S O F A C T U A T O R S D O U B L E A C T I N G & S P R I N G R E T U R N G E N E R A L C H A R A C T E R I S T I C S ADA type: Double acting. ASR type: Spring return. Rack and pinion design. Linear torque. Rotation angle 90º ± 5º Antifriction sliding bearings. Long life without maintenance. Protected against environmental corrosion: Hard anodized Aluminium body, Electroless Nickel Plated pinion, Epoxy coated end caps, Stainless steel bolts, studs and nuts. Working temperature: -30 ºC to 100 ºC in Standard Construction -15 ºC to 150 ºC with FKM O-rings -40 ºC to 80 ºC with Silicone O-rings Maximum working pressure: 8 bar (116 psig). (Except ADA10 at 10 bar) Total safety for springs replacement. Mounting of solenoid valves acc. NAMUR Std. Mounting of devices acc. NAMUR VDI/VDE 3845 Std. Coupling according to ISO 5211 and DIN 3337(Octogonal drive) Position indicator can be used also to operate mechanical limit switches. O P T I O N S O N R E Q U E S T Epoxy coated body. Electroless Nickel Plated body and end caps. High temperature construction. Low temperature construction. Stainless steel pinion Fast acting actuators Actuators with 100% travel adjustment stroke. B I - D I R E C T I O N A L T R A V E L S T O P S ACTREG pneumatic actuators are provided with bi-directional pinion travel stops. Side located stops allow a full ± 5º travel adjustment between 85º and 95º. These travel stops are designed to absorb the maximum rated torque of the actuator and the maximum impact loads associated with recommended travel speed. Adjustment of the counterclockwise and clockwise rotation limits is accomplished by unscrewing the locking nuts, turning the respective left and right stop studs to reduce or increase the travel angle and screwing the locking nuts.

40 80 130 SIZES: 0 300 500 850 10 1750 2100 SIZES: 2500 SIZES: 40 500 1750 2100 2500 ISO 5211 DETAIL SIZES: 40 130 0 300 850 10 4000 DOUBLE ACTING & SPRING RETURN ACTUATORS GENERAL DIMENSIONS IN mm

48 34 9 6 14 18,1 F04 42 M5x10 35 3 12 40 195 158 115 91 56 45 9 6 14 18,1 F04 42 M5x10 35 3 12 40 195 158 115 91 56 45 9 6 14 18,1 F05 50 M6x10 35 3 12 80 217 177 137 111 66 55 12 8 17 22,5 F05 50

7 SIZES: SIZES: 2500 SIZES: ISO 5211 DETAIL SIZES: DOUBLE ACTING & SPRING RETURN ACTUATORS GENERAL DIMENSIONS IN mm SIZE A A B C D E F I R øs ISO 5211 øl MxV ISO 5211 øl1 M1xV1 øt X U ,5 F03 36 M5X8 F05 50 M6x ,1 F05 50 M6x ,1 F04 42 M5x ,1 F04 42 M5x ,1 F05 50 M6x ,5 F05 50 M6x10 F07 70 M8x ,5 F05 50 M6x10 F07 70 M8x , ,5 F07 70 M8x16 F M10x , , ,5 F07 70 M8x16 F M10x ,5 F M10x , ,5 F M10x17 F M12x , ,5 F M10x17 F M16x , ,5 F M16x , ,1 F Mx DOUBLE ACTING & SPRING RETURN ACTUATORS GENERAL DIMENSIONS IN mm SIZE A A B C D E F I R øs ISO 5211 øl MxV ISO 5211 øl1 M1xV1 øt X ,5 176, ,2 F Mx ,5 F Mx30 F M16x N O T E : S e e p a g e 8 f o r t h e I S O D e t a i l. SIZES: 4000 U 58 60

8 DOUBLE ACTING ACTUATOR (ADA) PARTS & MATERIALS 1 Body - Aluminium Hard Anodized 2 Piston - Aluminium 3 Pinion - Nickel Plated Carbon Steel 4 End Caps - Aluminium Epoxy Coated 5 *Soft Pinion Washer Washer Pinion- Polyamide PA *Slide Piston - Polyamide PA 6,6 + 30% G.F. 7 **Lug - Nickel Plated Carbon Steel 8 Pinion Washer - Stainless Steel 10 *Upper Pinion Bearing - Polyamide PA 6,6 Size 500 & greater in Reinforced Br. 12 Stop - ASTM A Leveling Screw - Stainless Steel Position Indicator - Polyamide 21 Cam - Polyamide Adjustament Stroke Screw - Stainless Steel 23 Centering Ring - Nickel Plated Carbon Steel 25 *Slide Guide - Polyamide PA 6,6 + 30% G.F. 26 *Lower Pinion Bearing - Polyamide PA 6,6 41 **Stop Washer Pinion - Stainless Steel 109 *O Ring - NBR 110 *O Ring - NBR 111 *O Ring - NBR 113 Bolt - Stainless Steel 118 *O Ring - NBR 119 *O Ring - NBR 125 Washer - Stainless Steel 471 *Slip Washer - Stainless Steel 934 Nut - Stainless Steel *Recommended spare parts **Only for sizes 2500 & 4000

21 3 471 111 8 10 5 12 18 14 19 15 985 934 125 119 118 4 113 16 1 6 2 23 110 26 109 25 SPRING RETURN ACTUATOR (ASR) PARTS & MATERIALS 1 Body - Aluminium Hard Anodized 2 Piston - Aluminium 3 Pinion -

9 SPRING RETURN ACTUATOR (ASR) PARTS & MATERIALS 1 Body - Aluminium Hard Anodized 2 Piston - Aluminium 3 Pinion - Nickel Plated Carbon Steel 4 End Caps - Aluminium Epoxy Coated 5 *Soft Pinion Washer Washer Pinion- Polyamide PA *Slide Piston - Polyamide PA 6,6 + 30% G.F. 7 **Lug - Nickel Plated Carbon Steel 8 Pinion Washer - Stainless Steel *Recommended spare parts **Only for sizes 2500 & *Upper Pinion Bearing - Polyamide PA 6,6 Size 500 & greater in Reinforced Br. 12 Stop - ASTM A Spring s Long Support - Polyamide PA Spring s Short Support - Polyamide PA Leveling Screw - Stainless Steel 18 Bolt - Stainless Steel 19 Spring - DIN 76 D-5.6 Adjustament Stroke Screw-Stainless Steel Position Indicator - Polyamide 21 Cam - Polyamide 23 Centering Ring - Nickel Plated Carbon Steel 25 *Slide Guide - Polyamide PA 6,6 + 30% G.F. 26 *Lower Pinion Bearing - Polyamide PA 6,6 41 **Stop Washer Pinion - Stainless Steel 109 *O Ring - NBR 110 *O Ring - NBR 111 *O Ring - NBR 113 Bolt - Stainless Steel 118 *O Ring - NBR 119 *O Ring - NBR 125 Washer - Stainless Steel 471 *Slip Washer - Stainless Steel 934 Nut - Stainless Steel 985 Nut - Stainless Steel

Double Acting Actuator Torque Output in Nm TYPE Output Torque For Double Acting in Nm Size Pressure 3 bar 3,5 bar 4 bar 4,5 bar 5 bar 5,5 bar 6 bar 6,5 bar 7 bar 8 bar 10 bar Weight (Kg) 0º 90º 0º

10 Double Acting Actuator Torque Output in Nm TYPE Output Torque For Double Acting in Nm Size Pressure 3 bar 3,5 bar 4 bar 4,5 bar 5 bar 5,5 bar 6 bar 6,5 bar 7 bar 8 bar 10 bar Weight (Kg) 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 10 D , ,64 D 9,7 11, ,6 16,2 17,8 19,5 21, ,4 40 D,3 23,7 27,1 30,5 33,9 37, ,1 80 D 38,5 44,9 51,3 57,7 64,1 70, D 59,1 68,9 78,7 88,6 98,4 108, ,8 0 D ,6 300 D ,5 500 D ,2 850 D ,9 10 D , D , D , D , D ,4 Size TYPE Pressure 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º S ,51 S06 A ,54 S ,56 S ,17 S , S , S14 A ,32 S ,28 S ,36 S S14 A ,65 S ,40 S , S14 A ,80 S ,50 S , S14 A ,30 S ,65 S , S14 A ,80 S ,33 S , S14 A ,36 S ,7 S , , S14 A ,2 S ,1 S , , S14 A ,3 S ,3 S , , S14 A ,0 S06 S08 S14 A S ,9 S , , S14 A ,9 S ,7 S , , ,9 S14 A ,9 NOTE: A= STANDARD s DOUBLE ACTING ACTUATOR TORQUE OUTPUT in Nm t SPRING RETURN ACTUATOR TORQUE OUTPUT in Nm 3 bar 3,5 bar 4 bar 4,5 bar Spring Return Actuator Torque Output in Nm Output Torque For Double Acting in Nm 5 bar 5,5 bar 6 bar 6,5 bar 7 bar bar Spring 1015 stroke Weight (Kg) , , , , ,6 2,26 2,29 3,43 3,51 3,58 4,60 4,70 6,90 7,00 10, 10,50 14,35 14,85 21,6 33,2 44,4 96,4 TYPE 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 10 D 4,4 6 6,5 7,4 8 8, ,5 10, ,4 D 4,4 5,9 6,6 7,4 8,1 8,5 8,8 8,8 9,6 10,3 3,1 40 D 15,0 17,5,0 22,5 25,0 27,5 30,2 32,4 34,6 39,8 4,6 80 D 28,4 33,1 37,8 42,5 47,2 52,0 56,7 61, ,6 130 D 43,6 50,8 58,0 65,3 72,5 79, ,4 0 D 64,9 75,2 86,2 96, ,3 300 D , ,7 500 D ,7 850 D ,3 10 D , D , D , D , D ,3 NOTE: A= STANDARD Double Acting Actuator Torque Output in ft lb Output Torque For Double Acting in ft lb Size Pressure 43,5 psi 50,8 psi 58 psi 65,3 psi 72,5 psi 80 psi 87 psi 94,3 psi 102 psi 116 psi 130,5 psi 145 psi Weight (lb) Spring Return Actuator Torque Output in ft lb TYPE Output Torque For Spring Return in ft lb Spring Size Pressure 43,5 psi 50,8 psi 58 psi 65,3 psi 72,5 psi 80 psi 87 psi 94,3 psi 102 psi 116 psi stroke Weight (lb) s DOUBLE ACTING ACTUATOR TORQUE OUTPUT in ft lb t SPRING RETURN ACTUATOR TORQUE OUTPUT in ft lb 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º S ,33 S06 A ,40 S ,44 S ,78 S ,85 S , , ,05 S14 A ,11 S ,23 S ,41 S , , ,89 S14 A ,05 S ,70 S , , ,36 S14 A ,58 S ,33 S , , ,43 S14 A ,09 S ,27 S , , ,15 S14 A ,81 S ,39 S , , ,74 S14 A ,86 S ,43 S , , ,62 S14 A ,94 S ,36 S , , ,19 S14 A ,62 S ,64 S , , ,88 S14 A ,41 S ,30 S , , ,55 S14 A ,96 S ,38 S , , ,52 S14 A ,24 S ,87 S , , ,99 S14 A ,22

715 XS BALL VALVE + ADA PNEUMATIC ACTUATOR

715 XS BALL VALVE + ADA PNEUMATIC ACTUATOR MAIN CHARACTERISTICS The 715 XS isolating valve is a two pieces ball valve for industrial applications with all compatible fluids. The body and the trim are full