PNEUMATIC ACTUATOR HP-SERIES. Valve automation leader HKC. HCAG-HP-18 Rev.0

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1 PNEUMATIC ACTUATOR SERIES 0045 Valve automation leader HKC HCAG8 Rev.0

2 Introduction series pneumatic actuators are specifically designed to respond to customers needs on the valve automation market. It provides a wide range of torque outputs to suit quarter turn ball, butterfly, plug valves and dampers for complete valve automation solutions. The latest manufacturing technologies have been used to ensure high quality and long lifecycle of the series. Moreover, our extensive inventory & engineering capabilities allow us to provide reliable and safe product to our customer with satisfaction. Specification Rack & pinion design: 035 to 0 Scotch yoke design:, Single acting or double acting Wide range of torque outputs Pressure range Max. operating pressure: 8 bar Temperature range Standard: 0 to +80 C Option: 35 to +80 C (low temp.) 0 to +50 C (high temp.) Travel angle Standard: 90 ±5 Option: 35 Other travel angles (60, etc.) with travel adjustment Lubrication: All moving parts are lubricated at the factory for longlife cycle of the actuator Mounting standard Top/side: VDI/VDE 3845 NAMUR standard Bottom: ISO 5 standard Valve automation leader HKC

Features Body Extruded aluminum alloy body is anodized inside/outside for corrosion resistance and to reduce friction with the pistons for a long life cycle.

End Caps Aluminum diecasting end caps are chromate coated and then polyester powder coated to maximize resistance against potentially corrosive elements.

3 Features Body Extruded aluminum alloy body is anodized inside/outside for corrosion resistance and to reduce friction with the pistons for a long life cycle. Indicator A disc open / close indicator is standard on all models. Travel Stopers External ±5 adjustable travel stops in both open and close positions. End Caps Aluminum diecasting end caps are chromate coated and then polyester powder coated to maximize resistance against potentially corrosive elements. Spring High tensile spring sets are consisted of high strength alloy steel to provide high performance in fail safe and emergency shut down operations. Pinion Shaft Alloy steel pinion is electroless nickel plated in order to reduce friction, to provide maximum wear resistance and to protect against corrosion under severe conditions. Piston Guides Selflubricating (polypropylene + GF) piston guides provide high reliability and stability. Piston Seals NBR rubber pinion seals provide trouble free operation at standard temperature ranges. Optional viton seals are available for higher temperature range and silicon seals are available for lower temperature range. Piston Diecasted aluminum dual pistons are fitted with high quality piston seals and guides, providing high ratio of output torque to input air pressure. All series actuators are designed to provide constant output torque Pneumatic actuator Series

Rack & Pinion Design Torque diagram Torque Torque Start End Torque Start Start End End 0 90 (35 ) Travel Angle 0 90 0 Travel Angle 90 Travel Angle Double acting Single acting Double acting operation

Apply an air pressure to port B.. Then as the pistons move inwards, the drive shaft turns clockwise. 3. Air volume exhausts through port A. Single acting operation A B A Counterclockwise.

4 Rack & Pinion Design Torque diagram Torque Torque Start End Torque Start Start End End 0 90 (35 ) Travel Angle Travel Angle 90 Travel Angle Double acting Single acting Double acting operation A B A Counterclockwise. Apply an air pressure to port A.. Then as the pistons move apart, the drive shaft turns counterclockwise. 3. Air volume exhausts through port B. B Clockwise. Apply an air pressure to port B.. Then as the pistons move inwards, the drive shaft turns clockwise. 3. Air volume exhausts through port A. Single acting operation A B A Counterclockwise. Apply an air pressure to port A.. Then as the pistons move apart, the springs are compressed and the drive shaft turns counterclockwise. 3. Air volume exhausts through port B. Clockwise (on air failure). In the event of an air failure. As the compressed springs push the pistons inwards, the drive shaft tuns clockwise. 3. Air volume exhausts through port A and comes in through port B.. Note: If air fail to counterclockwise is required, the pistons must be inverted. 3 B Valve automation leader HKC

Scotch yoke design Torque diagram Torque Torque Torque Start End Start Start End End 0 90 Travel Angle 0 90 Travel Angle 0 90 Travel Angle Double acting Single acting Double

Air volume exhausts through port B.. Apply an air pressure to port B.. Then as the pistons move inwards, the drive shaft turns clockwise. 3. Air volume exhausts through port A.

. Then as the pistons move apart, the springs are compressed and the drive shaft turns counterclockwise. 3. Air volume exhausts through port B. Clockwise (on air failure).

5 Scotch yoke design Torque diagram Torque Torque Torque Start End Start Start End End 0 90 Travel Angle 0 90 Travel Angle 0 90 Travel Angle Double acting Single acting Double acting operation A B A B Counterclockwise Clockwise. Apply an air pressure to port A.. Then as the pistons move apart, the drive shaft turns counterclockwise. 3. Air volume exhausts through port B.. Apply an air pressure to port B.. Then as the pistons move inwards, the drive shaft turns clockwise. 3. Air volume exhausts through port A. Single acting operation A B A B Counterclockwise. Apply an air pressure to port A.. Then as the pistons move apart, the springs are compressed and the drive shaft turns counterclockwise. 3. Air volume exhausts through port B. Clockwise (on air failure). In the event of an air failure. As the compressed springs push the pistons inwards, the drive shaft tuns clockwise. 3. Air volume exhausts through port A and comes in through port B.. Note: If air fail to counterclockwise is required, the pistons must be inverted. Pneumatic actuator Series 4

6 Parts and Materials Rack & Pinion Design Part No. Unit Q ty Part Description Material Corrosion Protection Optional Material Position indicator Position indicator holder Spring clip (pinion) Thrust washer (pinion) Thrust bearing (pinion) Body Bearing (piston back) Piston Polypropylene + GF Polypropylene + GF Polyphthalamide Extruded aluminium alloy Polyphthalamide Die cast aluminium Nickel plated (60, 00) Anodized / hardanodized Anodized / hardanodized Oring (piston) Bearing (piston head) Cover bolt washer Cover bolt (end cover) Right and left end cover Oring (end cover) Piston guide Oring (pinion top) Bearing (piston top) Thrust bearing (pinion) Open, close cam (stop arragement) Drive shaft Bearing (piston bottom) Oring (pinion bottom) Oring (stop screw) Stop bolt washer Stop nut Stop bolt Spring Spring holder Nitrile (NBR70) Polyphthalamide Die cast aluminium Nitrile (NBR70) Polyphthalamide Nitrile (NBR70) Nylon 46 Polyphthalamide Steel alloy Nylon 46 Nitrile (NBR70) Nitrile (NBR70) High alloy spring steel Polypropylene + GF Chromate + polyester coated Nickel plated Epoxy coated FKM, VMQ FKM, VMQ FKM, VMQ FKM, VMQ FKM, VMQ Recommended spare parts 5 Valve automation leader HKC

7 Scotch Yoke Design Part No. Unit Q ty Part Description Material Cylinder body Drive shaft Yoke pin Yoke Bottom spacer Aluminum alloy Steel alloy Steel Steel Nylon Stem bottom bearing Stem bottom Oring Piston Snap ring Roller pin Shaft Snap ring Piston back bearing Hole sealant Top spacer OCT cam NBR Aluminum Steel Steel PTFE NBR Nylon Steel Stem thrust bearing Stem top bearing Stem top Oring Teflon washer Stem thrust washer NBR PTFE Recommended spare parts Part No. Unit Q ty Part Description Material Snap ring Indicator Indicator holder cover Double acting cover Piston Oring Piston head bearing Cover Oring Stop bolt Oring Stop bolt washer Stop bolt nut Stop bolt Inner spring Outer spring Spring bolt Spring retainer Spring Oring Spring washer Spring nut Spring retainer cover Cover bolt Stainless Steel ABS ABS Aluminum NBR PTFE NBR NBR Spring steel Spring steel Aluminum NBR Steel Aluminum Pneumatic actuator Series 6

8 Performance Data (Rack & Pinion) Double Acting (Torque: Nm) Model 35 turn AIR SUPPLY.5 bar 3 bar 3.5 bar 4 bar 4.5 bar 5 bar 5.6 bar 6 bar 7 bar 8 bar 035D D D D D O D D O D D O D O D D O D O D Single Acting (Torque: Nm) AIR SUPPLY.5 bar 3 bar 3.5 bar 4 bar 4.5 bar 5 bar 5.6 bar 6 bar 7 bar 8 bar Spring Actuator Spring Model Set Start End Start End Start End Start End Start End Start End Start End Start End Start End Start End Start End 050S 063S 066S 075S 088S S S S S S S S S D. A TORQUE S S S S S S S S D. A TORQUE S S S S S S S S D. A TORQUE S S S S S S S S D. A TORQUE S S S S S S S S D. A TORQUE S S Valve automation leader HKC

9 S S S S S AIR SUPPLY.5 bar 3 bar 3.5 bar 4 bar 4.5 bar 5 bar 5.6 bar 6 bar 7 bar 8 bar Spring S Actuator Spring S Model D. A Set TORQUE Start8.7End Start34.5End Start40.End Start45.9End Start5.7End Start57.4End Start63.End Start68.9End Start80.4End Start9 End Start End 088S 00S 5S 5S 60S 80S 00S 0S S S S S S S S S D. A TORQUE S S S S S S S S D. A TORQUE S S S S S S S S D. A TORQUE S S S S S S S S D. A TORQUE S S S S S S S AIR SUPPLY S.5 bar 3 bar 3.5 bar 4 bar bar bar bar bar bar bar43 83 Spring8 Actuator Spring S Model D. A Set TORQUE Start7.5End Start6End Start304.5End Start348End Start39.5End Start435End Start478.5End Start5End Start609End Start696End Start End S S S S S S S S D. A TORQUE S S S S S S S S D. A TORQUE S S S S S S S S D. A TORQUE S S S S S S S S S D. A TORQUE Pneumatic actuator Series 8

10 Performance Data (Scotch Yoke) Double Acting (Torque: Nm) D Start Run End 4. bar, ,3 5.6 bar,009,005,750 7 bar,5,55,87 D Start Run End 4. Bar 3,0,506,6 5.6 Bar 4,07,006 3,498 7 Bar 5,0,509 4,373 Single Acting (Torque: Nm) S AIR TORQUE SPRING TORQUE Start Run End Start Run End 4. bar, bar, , S AIR TORQUE SPRING TORQUE Start Run End Start Run End 4. bar,6 904,66, bar,769,074,446, ,43 Dimensional Drawing (Rack & Pinion) 035 A DETAIL A O BOTTOM, VIEWISO 5 F E Q&L M N R(TAP) DETAIL A C B D 4M5TAP DP0 I&K(TAP) H M6TAP DP S W X G DETAIL A T NAMUR VDI/VDE 3845 Standard Engagement U V DETAIL A NAMUR Mounting for Solenoidvalve Model 035 Flange L (ISO 5) R Q M/N(min) F03/F05 M5/M6 Ø36/Ø50 0/9 Unit: mm A B C D E F G H I K O S T U V W X PF /8" Valve automation leader HKC

11 050 to 0 DETAIL A A O BOTTOM, VIEWISO 5 F E Q&L M DETAIL A C B D N R(TAP) 4M5TAP DP0 H M6TAP DP I&K(TAP) S W X G T U V DETAIL A NAMUR VDI/VDE 3845 Standard Engagement DETAIL A NAMUR Mounting for Solenoidvalve Model Flange L (ISO 5) R Q M/N(min) F03/F05 M5/M6 Ø36/Ø50 4/ F05/F07 M6/M8 Ø50/Ø70 8/4 F05/F07 M6/M8 Ø50/Ø70 8/4 F05/F07 M6/M8 Ø50/Ø70 /7 Unit: mm A B C D E F G H I K O S T U V W X PF /8" PF /8" PF /8" PF /8" F05/F07/F0 M6/M8/M PF /8" Ø50/Ø70/Ø0 /7 F05/F07/F0 M6/M8/M PF /4" Ø50/Ø70/Ø0 /7 F07/F0 M8/M0 Ø70/Ø0 3/ PF /4" F07/F0F M8/M0/M PF /4" Ø70/Ø0/Ø5 3/ F0/F M0/M PF /4" Ø0/Ø5 36/7 F0/F M0/M PF /4" Ø0/Ø5 36/7 F0/F M0/M PF /4" Ø0/Ø5 39/36 F4 M6 Ø40 39/36 F4 M6 Ø40 43/ PF /4" PF /4" Pneumatic actuator Series 0

12 Dimensional Drawing (Rack & Pinion 35 turn) 075D, 00D, 5D, 45D, 80D, 00D A DETAIL A O F E M DETAIL A C B D H M6TAP DP BOTTOM VIEW, ISO 5 Q&L G N R (TAP) 4M5TAP DP0 I&K(TAP) S W X T U V DETAIL A NAMUR VDI/VDE 3845 Standard Engagement DETAIL A NAMUR Mounting for Solenoidvalve Flange L (ISO 5) R Model Q M/N(min) 075D(35 ) F05/F07 M6/M8 Ø50/Ø70 /7 F05/F07/F0 M6/M8/M0 00D(35 ) Ø50/Ø70/Ø0 /7 Unit: mm A B C D E F G H I K O S T U V W X PF /8" PF /4" D(35 ) 45D(35 ) 80D(35 ) 00D(35 ) F07/F0/F M8/M0/M PF /4" Ø70/Ø0/Ø5 3/ F0/F M0/M Ø0/Ø5 36/7 F0/F M0/M Ø0/Ø5 39/36 F4 Ø40 M6 43/ PF /4" PF /4" PF /4" Valve automation leader HKC

13 Dimensional Drawing (Scotch Yoke) & (SINGLE ACTING ACTUATOR) 669 (DOUBLE ACTING ACTUATOR) 504 DETAIL A O F E M DETAIL A (DOUBLE ACTING ACTUATOR) 644 (SINGLE ACTING ACTUATOR) 0 C B D H M6TAP DP BOTTOM, VIEWISO 5 G Q&L R(TAP) 4M5TAP DP0 I&K(TAP) S W X T U V DETAIL A NAMUR VDI/VDE 3845 Standard Engagement DETAIL A NAMUR Mounting for Solenoidvalve Model Flange L (ISO 5) R Q M/N(min) F6 M0 Ø65 54/46 F6 M0 Ø65 54/46 Unit: mm B C D E F G H I K O S T U V W X PF /4" PF /4" Pneumatic actuator Series

14 Air Consumption Double Acting (90 turn) Model Volume Unit: liter (l) AIR SUPPLY.5 bar 3 bar 3.5 bar 4 bar 4.5 bar 5 bar 5.6 bar 6 bar 7 bar 8 bar 035D D D D D D D D D D D D D D D D Double Acting (35 turn) Unit: liter (l) Model Volume AIR SUPPLY.5 bar 3 bar 3.5 bar 4 bar 4.5 bar 5 bar 5.6 bar 6 bar 7 bar 8 bar 075D D D D D D Single Acting (90 turn) Model Volume Unit: liter (l) AIR SUPPLY.5 bar 3 bar 3.5 bar 4 bar 4.5 bar 5 bar 5.6 bar 6 bar 7 bar 8 bar 050S S S S S S S S S S S S S S S Valve automation leader HKC

15 B Weight Rack & Pinion (90 turn) Unit: kg Model Weight Spring (ea) Rack & Pinion (Double Acting, 35 turn) Unit: kg Model Weight N/A D(35 ) 00D(35 ) 5D(35 ) 45D(35 ) 80D(35 ) 00D(35 ) Scotch Yoke Model D S(4. bar) S(5.6 bar) D S(4. bar) S(5.6 bar) Unit: kg Weight Pinion Shaft Star Adapter Unit: mm Model A B C D E A C D E Pneumatic actuator Series 4

Ordering Code Double Acting Actuator Single Acting Actuator D S( ) Double Acting Configuration Model / Cylinder Diameter 035 / 050 / 063 / 066 / 075 / 085 / 00 / 5 / 5 / 45 / 60 / 80 / 00 / 0 / /

60 / 80 / 00 / 0 / / HKC Co., Ltd. Seoul Office (Domestic sales) Add. 009hol, 78 beotkkotro, Geumcheongu, Seoul, Korea (085) Tel. +838866 Fax. +838869 Email. hk866@hkcon.co.kr Headquarter / Factory Add.

16 Ordering Code Double Acting Actuator Single Acting Actuator D S( ) Double Acting Configuration Model / Cylinder Diameter 035 / 050 / 063 / 066 / 075 / 085 / 00 / 5 / 5 / 45 / 60 / 80 / 00 / 0 / / Fail Position FC : Fail Close FO: Fail Open Number of spring 05 / 06 / 07 / 08 / 09 / 0 / / Single Acting Configuration Model / Cylinder Diameter 035 / 050 / 063 / 066 / 075 / 085 / 00 / 5 / 5 / 45 / 60 / 80 / 00 / 0 / / HKC Co., Ltd. Seoul Office (Domestic sales) Add. 009hol, 78 beotkkotro, Geumcheongu, Seoul, Korea (085) Tel Fax hk866@hkcon.co.kr Headquarter / Factory Add. 6, Emtibeui 8ro, Siheungsi, Gyeonggido, Korea (59) Tel Fax / hkcon@hkcon.co.kr Web. Busan Office Add. 043, 4ho, 4 Yutongdanji ro, Gangseogu, Busan, Korea (467) Tel Fax busan@hkcon.co.kr Published product features and data do not express warranty and may be subject to change without prior notice. Valve automation leader HKC

PNEUMATIC QUARTER TURN RACK & PINION ACTUATOR MODEL - HP

PNEUMATIC QUARTER TURN RACK & PINION ACTUATOR MODEL - HP FEATURES AND BENEFITS Aluminium body, hard anodized, internally polished to 45-50µ and Nickel plated to protect against wear and corrosion Open/Closed indicator is standard on all models Travel adjustment