PNEUMATIC QUARTER TURN RACK & PINION ACTUATOR MODEL - HP
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1 FEATURES AND BENEFITS Aluminium body, hard anodized, internally polished to 45-50µ and Nickel plated to protect against wear and corrosion Open/Closed indicator is standard on all models Travel adjustment ± 5 via 2 external screws Heavy duty die cast Aluminium end caps, Polyester coated to provide maximum resistance against corrosive elements Alloy steel pinion is precision ground and nickel plated in order to reduce friction, provide maximum wear resistance and protect against corrosion. Self-lubricating polypropylene & GF piston guides provide high thrust and stability Pistons are heavy duty die cast Aluminium fitted with seals and guides NBR-70 rubber seal throughout provide trouble free operation at standard temperatures Operating direction is reversible Multiple high tensile spring sets for spring return (fail safe) actuator manufactured in high strength alloy steel, these provide high performance in emergency shut down situations Pressure Range: 2.5 BAR - 8 BAR Temperature: Standard -20 C to 80 C All moving parts are factory lubricated for cycle life of the actuator Cycle Life - 1,000,000 operations Top mounting connections are designed in accordance with VDI/VDE3845 NAMUR standard to allow easy installation of accessories like limit switches and positioners Side mounting connections are designed in accordance with VDI/VDE 3845 NAMUR standard to install solenoids Bottom mounting connections are designed in accordance with ISO5211 standard for direct mounting with valves OPTIONS: Limit Switches: Mechanical Switches Proximity Sensors Explosion Proof NAMUR Solenoids Voltages 12V DC, 24V DC 24 VAC, 110V AC, 240V AC Viton seals for higher temperatures -20 C to 150 C Filter regulators Positioners Extensions Repair seal kits available Torque range 3.8 Nm Nm
2 MATERIALS Part Unit Qty Part Description Standard Material 1 4 Position Indicator Polypropylene + GF 2 1 Position Indicator Holder Polypropylene + GF 3 1 Spring Clip (Pinion) Stainless Steel 4 1 Thrust Washer Stainless Steel 5 1 Thrust Bearing (Pinion) Polyphthalamide 6 1 Body Extruded Aluminium Alloy 7 2 Bearing (Piston Back) Polyphthalamide 8 2 Piston Die Cast Aluminium 9 2 O-Ring Nitrile (NBR70) 10 2 Bearing (Piston Head) Polyphthalamide 11 8 Cap Bolt Washer Stainless Steel 12 2 Cap Bolt (End Cap) Stainless Steel 13 2 Right & Left End Cap Die Cast Aluminium 14 2 O-Ring (End Cap) Nitrile (NBR70) 15 2 Piston Guide Polypropylene + GF 16 1 O-Ring (Pinion Top) Nitrile (NBR70) 17 1 Bearing (Piston Top) Nylon Thrust Bearing (Pinion) Polyphthalamide 19 1 Open. Close Cam (Stop Arrangement) Stainless Steel 20 1 Drive Shaft Steel Alloy 21 1 Bearing (Piston Bottom) Nylon O-Ring (Pinion Bottom) Nitrile (NBR70) 23 1 O-Ring (Stop Screw) Nitrile (NBR70) 24 2 Stop Bolt Washer Stainless Steel 25 2 Stop Nut Stainless Steel 26 2 Stop Bolt Stainless Steel 27 Min.5/Max.12 Spring (Cartridge) High Alloy Spring Steel 28 1 Spring Holder Polypropylene + GF Torque Diagram Double Acting Actuators Single Acting Actuators DOUBLE ACTING OPERATION Air pressure to Port, A Counter clockwise (Open) *Pistons must be inverted to reverse actuator operation SPRING RETURN OPERATION Air to Port A Counter clockwise (Open) *Spring force makes the actuator turn clockwise when air is exhausted through port A *When air fail to counter clockwise is required, the pistons must be inverted. Air to Port B (Clockwise close) Air fail to Port A Clockwise (Close) Start Torque Output Start Start Torque End Torque End End Torque Air to Air Air Torque Spring Torque
3 SPRING SETS Set #5 Set #9 Set #6 Set #10 Set #7 Set #11 Set #8 Set #12 TORQUE DATA DOUBLE ACTING TORQUE RATINGS IN Nm AIR SUPPLY MODEL 2.5 BAR 3 BAR 3.5 BAR 4 BAR 4.5 BAR 5 BAR 5.5 BAR 6 BAR 7 BAR 8 BAR HP HP HP HP HP HP HP HP HP HP
4 SPRING RETURN TORQUE RATINGS IN Nm AIR SUPPLY 2.5 BAR 3 BAR 3.5BAR 4 BAR 4.5 BAR 5 BAR 5.5 BAR 6 BAR 7BAR 8 BAR SPRING ACTUATOR SPRING MODEL HP50S HP63S HP75S HP88S HP100S HP125S HP160S HP200S HP210S SET Start End Start End Start End Start End Start End Start End Start End Start End Start End Start End Start End S S S S S S S S D.A TORQUE S S S S S S S S D.A TORQUE S S S S S S S S D.A TORQUE S S S S S S S S D.A TORQUE S S S S S S S S D.A TORQUE S S S S S S S S D.A TORQUE S S S S S S S S D.A TORQUE S S S S S S S S D.A TORQUE S S S S S S S S S D.A TORQUE
5 HP - 35 RACK & PINION DESIGN DIMENSIONS MODEL Flange L (ISO5211) Q R M/N (min) A B C D E F G H I K O S T U V W X HP-35 F03/F05 M5/ M6 Ø36/Ø50 10/ PF 1/
6 HP - 50 to HP RACK & PINION DESIGN MODEL Flange L (ISO5211) Q R M/N (min) A B C D E F G H I K O S T U V W X HP-50 HP-63 HP-75 HP-88 HP-100 HP-125 HP-160 HP-200 HP-210 F03/F05 M5/M6 Ø36/Ø50 14/11 F05/F07 M6/M8 Ø36/Ø70 18/14 F05/F07 M6/M8 Ø50/Ø70 22/17 F05/F07/F10 M6/M8/M10 Ø50/Ø70/Ø102 22/17 F05/F07/F10 M6/M8/M10 Ø50/Ø70/Ø102 22/17 F07/F10/F12 M8/M10/M12 Ø70/Ø102/Ø125 32/22 F10/F12 M10/M12 Ø102/Ø125 36/27 F14 M16 Ø140 39/36 F14 M16 Ø140 43/ PF 1/ PF 1/ PF 1/ PF 1/ PF 1/ PF 1/ PF 1/ PF 1/ PF 1/
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