Electric/Gas Dual Side Xpress Grill

Transcription

1 Electric/Gas Dual Side Xpress Grill Parts List Manual Models: XP(E/G) XP(E/G)4, XP(E/G)4-(L/R) XP(E/G), XP(E/G)-(L/R) XP(E/G) Shown XP(E/G)4 Shown XP(E/G) Shown Document Number: GAR_P_408 rev 7/7

2 THIS PAGE INTENTIONALLY LEFT BLANK

3 Contents Top Platen Grill - All Models, Part 4 Top Platen Grill - All Models, Part One () Platen Grill External Parts Two () Platen Grill External Parts 7 Three () Platen Grill External Parts _ 8 Bottom Grill Burner - All Models Gas _ 9 Bottom Grill Element - All Models Electric _ 0 Electronic Components - All Models Shaft Mechanism - All Models Accessories - All Models _ 4 Information / Warning Stickers _ Electrical Schematic Diagrams - All Models Wiring Harnesses - All Models 7 XPRESS PLUS GRILL LANE COFIGURATION MIDDLE LANE PLATEN PLATEN PLATEN LEFT LANE RIGHT LANE GAR_P_408 rev 7/7

4 Top Platen Grill - All Models, Part Critical or Item# Part# Description Qty Recommended 47 Platen Arm Cover, Pearl (must also replace seal item # ) Seal, Platen Arm to Cover C 47 Platen Arm, GM w Bushings Shoulder Bolt Adj. Nut, Pearl Shoulder Bolt Adj. Nut Lock, Pearl 4008 Shoulder Bolt Cap Seal Cowl to Arm Seal Cap, Arm 9 F7 #8- X / Flat Head Machine Screw 8-8 SS 4 0 F9 Screw-/4-0 x /8in Hex Head S-S Bolt F Lockwasher-/4 S/S Split Arm Stop 4009 Pin Pivot Arm Link Pin F77 /4-0 X /4 Thread-Locking Cap Screw SS F78 #0-4 X /8 Hex/Slot Washer Head Machine Screw SS 7 F77 #8-X. U/CUT FHMS PH SS 0 0 CK4004 Platen Arm Assembly GM - Complete (includes items through 7) 4 GAR_P_408 rev 7/7

5 Top Platen Grill - All Models, Part WIRE HARNESS INCLUDED 7 APPLY THREADLOCKER (LOCTITE 0) TO ALL THREADS ON BOLTS 4 0 APPLY THERMAL JOINT COMPOUNT 9 Critical or Item# Part# Description Qty Recommended 8940 Platen Bayonet Adapter 4977 Thermostat SPST (open on rise 00F, close 40F) C 474 Platen Heater 0 x. (must also replace seal item # 4) Seal, Cowl to Platen R 4004 Platen Insulation Seal, Cowl to Lid (FKM O-Ring, As S8A-9) 7 CK4008 Standard Shoulder Bolt, Asm, Pearl 8 CK40090 U-Bar Rear Holder Assembly R 9 CK4009 U-Bar Front Holder Assembly R Platen Thermocouple C 4004 Cowl Access Lid, Pearl 400 Cast Cowl, Pearl GM Platen Harness TC Conduit GM Pkg - (Thermocouples & harness included) C O-Ring, AS8A Conduit Fitting Locknut, Seal Conduit Fitting 7 F Screw-- X /4 Phillips Pan S/S 4 8 F77 #8-X. U/Cut FHMS PH SS 9 F7 #0- Hex Keps Nut SS (for the element) 4 0 F78 #8-X/ Truss M/S SS (ground) CK40978 Platen assembly (items included:,,, 4,, 7, 8, 9,, 7) R CK400 Complete Assembled Platen, Cowl and Conduit assemblies GAR_P_408 rev 7/7

6 One () Platen Grill External Parts 4b 9 8b 8 0 4a 4 7 8a Critical or Item# Part# Description Qty Recommended 478 Body Side, RT Towel Bar Assembly 448 Speaker, 4 Watts SMT C 4a Control Panel, P Electric Control Panel, P Gas 4b 40 Control Panel, P Electric - (designed for rev 9 user interface) 404 Control Panel, P Gas - (designed for rev 9 user interface) 890 Contact Block C 8907 Mounting Latch C Push Button Green C 8a CK40 Pearl UI Assembly with General Market Software C 8b CK40 User Interface Assy - Quick Version - Rev 9(Europe Only) C CK407 User Interface Controller - General Market - Rev 9 C USB Panel Mount Assy c/w Lock Nut C USB Cable Assembly Cover R 4004 Main Power Switch 0VAC 0A C 47 Caster -/- Stem Sep. Swivel & Wheel Lock R 4009 Stability Post Post Cap in SQ 47 Caster -/- Stem Swivel Lock Only R 479 Body Side, LT Rear Panel, Lower P 9 CK 40 Flue Box Assy (Gas Model Only) F9 #0-4x/4 Flange Whiz-Lock Screw 0 F8 Washer -/ODX/4IDX /FLA CK400 Flue Riser Assembly (Gas Model Only) 400 Rear Panel Upper P Gas Flue Box Top Flue Box Bottom GAR_P_408 rev 7/7

7 Two () Platen Grill External Parts 4b 9 0 8b 7 4a 8 7 8a 9 0 Critical or Item# Part# Description Qty Recommended 478 Body Side, RT 4 Towel Bar Assy P 448 Speaker, 4 Watts SMT C 4a 4774 Control Panel, P Electric Control Panel, P Gas 4b 40 Control Panel, P Electric - (designed for rev 9 user interface) 40 Control Panel, P Gas - (designed for rev 9 user interface) 890 Contact Block per lane C 8907 Mounting Latch C Push Button Green C 8a CK40 Pearl UI Assembly with General Market Software C 8b CK40 User Interface Assy - Quick Version - Rev 9(Europe Only) C CK407 User Interface Controller - General Market - Rev 9 C USB Panel Mount Assy c/w Lock Nut C USB Cable Assembly Cover R 4004 Main Power Switch 0VAC 0A C 47 Caster -/- Stem Sep. Swivel & Wheel Lock R 47 Caster -/- Stem Swivel Lock Only R 479 Body Side, LT Rear Panel Lower Assy - P Flue Box Bottom Flue Box Top 4 0 CK40 Flue Box Assy 4 (Gas Model Only) CK400 Flue Snorkel Box Assembly (Gas Model Only) Rear Panel, Upper P (Gas Model Only) F9 #0-4x/4 Flange Whiz-Lock Screw F8 Washer -/ODX/4IDX /FLA GAR_P_408 rev 7/7 7

8 Three () Platen Grill External Parts 0 b 4a a b b 9 0 a c Critical or Recommended Item# Part# Description Qty 478 Body Side, RT a 4004 Towel Bar Assy P F7 /-8 X /8 Flat Head Machine Screw SS 4 b F7 / 8-8 SS Flat Washer / OD X THK 4 F8 Lockwasher - / S/S Split 4 F4 Nut /-8 HEX SS Speaker, 4 Watts SMT C 4a 40 Control Panel, P Electric - (designed for rev 9 user interface) 40 Control Panel, P Gas - (designed for rev 9 user interface) 4b X /IN S/S Trust Head Phillip MS 890 Contact Block C 8907 Mounting Latch C Push Button Green C 8 CK40 User Interface Assy - Quick Version - Rev 9(Europe Only) C CK407 User Interface Controller - General Market - Rev 9 C USB Panel Mount Assy c/w Lock Nut C USB Cable Assembly Cover R 4004 Main Power Switch 0VAC 0A C 47 Caster -/- Stem Sep. Swivel & Wheel Lock R 47 Caster -/- Stem Swivel Lock Only R a 479 Body Side, LT b F98N #0-4x /8 Shoulder Bolt Nickel Plated 4 8 GAR_P_408 rev 7/7

9 Item# Part# Description Qty c X /IN S/S Trust Head Phillip MS Rear Panel Lower Assy - P Gas 4004 Rear Panel Lower Assy - P Electric Flue Box Bottom Flue Box Top 0 CK40097 Flue Box Assy CK400 Flue Riser Assembly (Gas Model Only) 4007 Rear Panel, Upper P Gas 400 Rear Panel, Upper P Electric F9 #0-4x/4 Flange Whiz-Lock Screw F8 Washer -/ODX/4IDX /FLA Critical or Recommended GAR_P_408 rev 7/7 9

10 Bottom Grill Burner - All Models Gas b 8a 7a 8b c 9b 9a 0 Item Part# Description Qty per Critical or lane Recommended 497 Front Heater Casting (small) 4977 Thermostat SPST (open on rise 00F, close 40F) C 4000 Grill Plate Thermocouple Electric C Grill Plate Thermocouple Gas C H.V. Cable Teflon Back, 90 Deg Rajah To /4 QC,.in Long R H.V. Cable Teflon Front, 90 Deg Rajah To /4 QC, 4in Long R 7a 409 Ignition Module 4VDC Fenwal W/New RX Signals C 7b F74 #8-X.0 HWHMS Slotted 8/8 S/S (to mount ignition module) 8a 40 Pressure Switch - Huba 04, "W.C. ADJ. Range, W Mtg Bracket C 8b 407 Tubing EPDM / ID, /8 SQ OD, 9.in Long, Kink Resistant 9a 4000 Fan 40MM X 40MM X 8MM W/Lead Wires & Connector C 9b Guard Fan, Wire Form Style, STD 40MM Size 9c 800 Screw Fan MTG Fitting W/Pressure Tap 4000 Gas Valve W/Regulator, 4VDC Dual Coil, 4.0" WC CK40000 Gas Valve (include item,, 4 & bracket) C 4004 Fitting Tee /8 Tube Steel Compression All Sides, C/W Sleeves & Nuts R 4009 Fitting Straight /8 NPT TO /8 Tube Steel Compression, C/W Sleeve & Nut R Fitting Elbow /8 NPT TO /8 Tube Steel Compression, C/W Sleeve & Nut R 400 Manifold Assembly ( platen) Manifold Assembly ( platen) Manifold Assembly ( platen) Fitting Elbow /4 NPT TO /8 Tube Steel Compression, C/W Sleeve & Nut R Manifold Bracket Bracket Valve Hanger 9 CK400 Electrode & Gasket Assembly C Electrode Gasket F88 Screw #0-4X/ Hex HD TYPE F S.N.#GARL944 0 F77 #- X /8 Phillips Pan Screw Thermostat SPST (open on rise 00F, close 40F) C Window Plug Clear 4000 Orifice Adapter Fitting /4 NPT To 7/ Tube 4000 Orifice Fitting.mm 4000 Orifice Fitting.mm 4 0 GAR_P_408 rev 7/7

11 Bottom Grill Element - All Models Electric Item# Part# Description Qty per Critical or lane Recommended 497 Front Heater Casting (small) 499 Middle/Rear Heater Casting (Large) 4977 Thermostat SPST (open on rise 00F, close 40F) C 4 F Screw-- X /4 Phillips Pan S/S 4000 Grill Plate Thermocouple Electric C Grill Plate Bayonet Adaptor Fibreglass Insulation x Insulation Pan Assembly GAR_P_408 rev 7/7

12 Electronic Components - All Models Item# Part# Description Qty per Critical or lane Recommended 48 Circuit Breaker 0A, Nader (P) R 4004 Circuit Breaker A, Nader (P) R 400 Circuit Breaker A, Nader (P) R 4000 Circuit Breaker 40A, Nader R 700 Contactor 0V Coil UL - Main Contactor 0 Amps C 700 Contactor 40V Coil CE C 4970 Main Terminal Block CE R 400 Main Terminal Block UL R CK40040 SIB & Mount Plate Assembly C 4 SIB & Mount Plate Assembly (new rev 9 board) 408 (For unit with CK407 user interface board only) C Power Supply 4V Omron C SSRB Heatsink Assembly C Terminal Block Control Power 0A UL Terminal Block Control Power.A CE 8 49 Diode - A R Fuse A (inside fuse holder) C Fuse.A CE per unit C 4008 Fuse 0A UL per unit C 400 Pin Ribbon Cable (not illustrated) C GAR_P_408 rev 7/7

13 Shaft Mechanism - All Models Item# Part# Description Qty per Critical or lane Recommended F #0- UNF Flat Socket Head Machine Screw 4008 Wear Pad, Pearl F74 Black Alloy Steel Hollow-Lock Set Screw, / - Thread, /4 Long 4 F7 High Hold Cone Point Set Screw /-X 4007 Carriage Block, Base 47 Igus Flange Bearing, IN - /4 x /4 R Shaft Tube / Link Pin, Pearl Arm Link Pin, Pearl 9 47 Pivot Link Machined 0 47 Pivot Link Bearing /8 X /4 FL 4 49 Seal Cap R GAR_P_408 rev 7/7

14 Item# Part# Description Qty per Critical or lane Recommended F700 #8- X /4" Hex Washer Head Screw, 8-8 SS R 494 Shaft Seal C O-Ring C /4 Shaft 48 Shaft Tube with Bearings Seal, Shaft Tube to Backsplash Anti-Rotate Guide Block, Pearl Anti-Rotate Spacer Block, Pearl 0 F77 /4-0 X CAP SCREW GR. ZP Lockwasher-split /4X/X/ STL ZP F8 Nut-/4-0 W/STARWASHER K-LOK Eccentric 7/8 Cam Follower F Washer -/8IN SAE Steel Zinc CHR F7 8-8 SS /8-4 HEX JAM NUT Cam Follower Block F7 /4-0 X GR. 8 Hex HD Cap Screw ZP 4 F Lockwasher -/4 S/S Split Cross Bar Home Switch Activation Bracket 8 F Screw-- X /4 Phillips Pan S/S Bracket, Pin Keeper Micro-switch, Over-travel C 400 Limit Switch, Snap Action, Short Hinge Roller Lever C Actuator Assembly - SKF C F79 Clevis Pin, M DIA., 0MM LG, MM Usable LG Igus Flange Bearing GFI-4-08 /4 X / Item 9 Item Item 0 Item 7 4 GAR_P_408 rev 7/7

15 Accessories - All Models b a a b Item# Part# Description Qty a 407 Grease Drawer Assembly - Left Side Full-Straight b 4044 Grease Drawer Assembly - Left Side Full-Flared Drawer Slide Left - GM a 408 Grease Drawer Assembly - Right Side Full-Straight b 4044 Grease Drawer Assembly - Right Side Full-Flared Drawer Slide Right GM F98N Shoulder Bolt Nickel Plated 4 40 Gas QD & Shut Off Valve Assy /4in ( & Platen Gas Model Only) 40 Gas QD & Shut Off Valve Assy /in ( platen Gas Model Only) Critical or Recommended Adjustable Restraining Cable Assembly with Hardware (Gas Model Only) U-Bar - GM, Pearl per lane Teflon Sheet Clip per lane R Teflon Rear Loop Hanger per lane 4008 Teflon Sheet - Gen Mrket with Rear Loop per lane R 4089 Service Wrench 8870 Platen Levelling Tool GAR_P_408 rev 7/7

16 IH IH IE IE(R) IE(r) IL IL IP IP IP Information / Warning Stickers! NOTICE GAS SHUT - OFF MG & XPG SERIES CLAMSHELL GRILL - APPROVED GAS CATEGORIES CE Country Pressure Gas Category (mbar) Type AT, CH, CY, CZ, DK, EE, ES, FI, FR, GB, GR, HR, IE, IT, G0 LT, LU, LV, NL, NO, PT, RO, SE, SI, SK, TR G0 HU DE, LU, G0 PL, RO G0 BE G0/G 0/ FR FR, G NL G RO 0 FI, HU, G 0NL, RO BE, CH, CZ, ES, FR, GB, GR, HU, IE IT, LT, NL, PL, G 7 PT, SI, SK, HR DANGER: PULL PLUGS from electrical outlets BEFORE MAKING REPAIRS Only authorized service personnel are permitted to remove exterior panels to perform any interior grill maintenance. PELIGRO: DESCONECTE TODOS LOS CONECTORES de los receptaculos electricos ANTES DE HACER REPARACIÓNES. Solamente se le permite al personal autorizado quitar paneles exteriores o realizar cualquier mantenimiento interior de la parrilla. DANGER: P/N AT, BE, CH, CZ, DE, ES, FR, GB, GR, HU, G NL, 0 SK THIS APPLIANCE MUST BE INSTALLED ACCORDING TO CURRENT "READ THE INSTRUCTIONS BEFORE USING" CET APPAREIL DEVRAIT ÊTRE INSTALLÉ SELON LES RÉGLEMENTATIONS "LISEZ LES INSTRUCTIONS AVANT DE L'UTILISER" ESTA UNIDAD DEBE SER INSTALADA EN UN LUGAR BIEN VENTILADO "LEER LAS INSTRUCCIONES ANTES DE USAR" Item# Part# Description Qty Critical 497 Label - CE Warning 474 Label, Pull Plugs 4779 Label, Gas Shut-Off Label CE Gas Pearl Clamshell 8000 Label Use Only Leg or Casters Note: Stickers should not be removed under any circumstance, if sticker is damaged replace it immediately. GAR_P_408 rev 7/7

17 Electrical Schematic Diagrams - All Models Electrical schematic diagrams are combined by lanes, right, middle and left lanes. For platen total of one sheet, platen total of two sheets, platen total of three sheets. Electric General Market (WYE connection) Part# Description PLATEN 48 Platen - XPE WYE PLATEN Platen - XPE4 WYE 48 PLATEN Platen - XPE WYE Gas General Market (WYE connection) Part# Description PLATEN 48 Platen - XPG WYE PLATEN Platen - XPG4 WYE 48 PLATEN Platen - XPG WYE Electric General Market (DELTA connection) Part# Description PLATEN 488 Platen - XPE DELTA PLATEN Platen - XPE4 DELTA 488 PLATEN Platen - XPE DELTA Gas General Market (DELTA connection) Part# Description PLATEN 484 Platen - XPG DELTA PLATEN Platen - XPG4 DELTA 484 PLATEN Platen - XPG DELTA * Electrical schematic diagrams are not Illustrated. GAR_P_408 rev 7/7 7

18 Wiring Harnesses - All Models Electrical wiring harnesses are combined by zones, left, middle and right lanes : HARNESS POWER DISB L (left) UL From: SSRB Heatsink To: Power Supply 4489 : HARNESS POWER DISB M (middle) UL From: SSRB Heatsink To: Power Supply platen (middle) platen (left) platen (middle) platen (left) platen (middle) platen (right) 448 : HARNESS POWER DISB R (right) UL From: SSRB Heatsink To: Power Supply 40 : HARNESS POWER DISB L (left) CE From: SSRB Heatsink To: Power Supply 400 : HARNESS POWER DISB M (middle) CE From: SSRB Heatsink To: Power Supply platen (middle) platen (left) platen (middle) 8 GAR_P_408 rev 7/7

19 Wiring Harnesses - All Models 4 : HARNESS GRILL LIMIT SW. G From: Thermostat To: Main harness 4 : HARNESS GRILL HEATER E From: To: 44 : HARNESS GRILL HEATER GAS From: Front Heater Element To: SSRB Heatsink Assembly, & platen gas only, & platen electric only, & platen gas only 4 : HARNESS GRILL THERMOSTAT E From: To: 44 : HARNESS POWER SWITCH From: Main Power Switch To: Harness 4077, & platen electric only, & platen all models 4077 : HARNESS TEMINAL BLOCK From: Harness Power Switch To: Terminal Blocks GAR_P_408 rev 7/7 9

20 CARE