MASTER SERIES XG36-XPRESS GRILL GAS XG36-S2L (SONIC GRILL)

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1 MASTER SERIES XG36-XPRESS GRILL GAS XG36-S2L (SONIC GRILL) PA R TS LI IS T Toll Free Phone, (US & Canada): (800) Toll Free Fax, (US & Canada): (800) FORM # XG36-Grill (Rev 2)

2 Page 2 FORM # XG36-Grill (Rev 2)

3 MASTER SERIES XG36-XPRESS GRILL GAS XG36-S2L (SONIC GRILL) Contents: Gas Xpress Grill Complete View Page 4 Actuator Assembly Page 8 Platen Assembly Page 10 Burner Assembly Page 12 Component Bracket Assembly Page 14 Heat Sink Assembly Page 16 Wiring Harness And Description Where Used Page 18 Accessories And Tools Page 19 Gas Tubing Page 20 Part Digital Photos Page 21 Revision History Page 22 LEFT ZONE CENTER ZONE RIGHT ZONE XG36-GRILL SHOWN XG36-S2L (Sonic) GRILL SHOWN (Sonic 2 platens L/H side - Open zone on right) FORM # XG36-Grill (Rev 2) Page 3

4 GAS - XPRESS GRILLMODELS XG36 & XG36-S2L COMPLETE ASSEMBLY VIEW XG36-#1 Page 4 FORM # XG36-Grill (Rev 2)

5 GARLAND PARTS IDENTIFICATION Gas - Xpress Grill Models: XG36 & XG36-S2L - Complete Exploded View ITEM PART # DESCRIPTION XG36 XG36-S2L (3 PLATENS) (2 PLATENS) CRITICAL Body Base Weld Assembly Plate Weld Assembly Page 8 Actuator Assembly Page 10 Platen Assembly Page 12 Burner Assembly 1 per zone 1 per zone 6 Page 14 Component Bracket Assembly Page 16 Heat Sink Assembly 1 per zone 1 per zone 8A Caster, Nonlocking 2 2 8B Caster, Locking 2 2 8C Caster Kit - Locking & Nonlocking Circuit Support Circuit Brkr, 3 Pole 1 1 C Circuit Box Circuit Cover Front Panel Lower Access Door A Front Panel Upper MSCR-PH-PHIL 8-32 X ½ STL ZP B Nut - Hex - STL LKWSHR - SPL-STL 8X1 9/64X3/ A^ Fast Control (5 Button w/gapkey) 1 per zone C 16B^ Controller, Quick Pick, Sonic, 8 Button 1 per zone 1 per zone C 17A Push Button (Black) 1 per zone 1 per zone 17B Push Button (Green) 1 per zone 1 per zone 17C Contact Block 2 per zone 2 per zone C 17D Mounting Latch 2 per zone 2 per zone Power Switch 1 1 C Main Transformer 1 1 C 19A Surge Supressor Required for 380/400/415 Volts Only Power Cord Plate Domestic Terminal Block, 10Mm 1 1 C 22A Terminal Block, 120V 1 1 C 22B Fuse, 5 Amp 125 VAC 5mm X 20mm 1 C Body Side, Right Body Side, Left Back A Arm Pivot Block Assembly B Arm Pivot Block C Cam Follower D Jam Nut A MSCR - HH 8/32 x 1 Stl B #8-32 O-Ring C Seal Cap Shaft Wiper, Split, Black w/orange Dot,Viton,1.50 Dia 6 4 C Seal Cap O-Ring - Xpress 6 4 C 30A Seal Cap Bracket Lt B Seal Cap Bracket Rt A Grease Bucket Support B Lock Washer - SPL #10X0.334X.047 SS Washer-FLT, 7/32 X 1/2, SS MSCR-TH-PHIL X 1-1/ C Grease Bucket Clip 2 2 * NOT ILLUSTRATED ^ DIGITAL PHOTO AT THE END RECOMMENDED STOCK PARTS FORM # XG36-Grill (Rev 2) Page 5

6 GARLAND PARTS IDENTIFICATION Gas - Xpress Grill Models: XG36 & XG36-S2L - Complete Exploded View ITEM PART # DESCRIPTION XG36 XG36-S2L (3 PLATENS) (2 PLATENS) CRITICAL 32A Grease Bucket BA Rt - (Optional) (Sonic) B Grease Bucket BA Lt - (Optional) (Sonic) C Grease Bucket BA (Straight) (Standard) Actuator Base Brace Ground Wire 24" Front Heat Shield, Outer Front Heat Shield, Inner Burner Heat Shield, Lower Burner Heat Shield, Upper Transformer Bracket Circuit Brace Grill Plate Thermocouple 1 per zone 1 per zone C Strain Relief Wire 12.5" Gas Inlet " x 3/4" 90deg Reduction Elbow Manifold Support Bracket Mscr - Ph - Phil8-32x3/8 Slft Pstlzp /4" x 90 Deg Elbow Nipple Assembly /16CC Straight Connector 3/8NPT 3 3 * NOT ILLUSTRATED ^ DIGITAL PHOTO AT THE END RECOMMENDED STOCK PARTS Page 6 FORM # XG36-Grill (Rev 2)

7 NOTES FORM # XG36-Grill (Rev 2) Page 7

8 GAS - XPRESS GRILL MODELS XG36 & XG36-S2L ACTUATOR ASSEMBLYASSEMBLY VIEW (ONE ACTUATOR PER PLATEN) XG36 - #2 Page 8 FORM # XG36-Grill (Rev 2)

9 GARLAND PARTS IDENTIFICATION Gas - Xpress Grill - Models: XG36 & XG26-S2L - Actuator Assembly View ITEM PART # DESCRIPTION QUANTITY FOR ONE ACTUATOR CRITICAL XG36 XG36-S2L Actuator Frame Wa Pillow Block Assembly Linear Actuator 1 1 C Switch Bracket Upper/Lower Platen Limit Switch 2 2 C Actuator Mount Block (Painted) Actuator Base Bracket /4" - 20 x 2.250" Shoulder Bolts /4" Lock Washer 8 8 * NOT ILLUSTRATED RECOMMENDED STOCK PARTS FORM # XG36-Grill (Rev 2) Page 9

10 GAS - XPRESS GRILL MODELS XG36 & XG36-S2L COMPLETE PLATEN ASSEMBLY VIEW Available Separately If Needed Available As A Compete Assembly Only Available Separately If Needed Available Separately If Needed Available Separately If Needed Available Separately If Needed Available Separately Not Available Separately XG36 - #3 Page 10 FORM # XG36-Grill (Rev 2)

11 GARLAND PARTS IDENTIFICATION Gas - Xpress Grill Models: XG36 & XG36-S2L - Platen Assembly View ITEM PART # DESCRIPTION QUANTITY FOR ONE PLATEN CRITICAL XG36 XG36-S2L Platen Arm Carriage Block, Assembly, Rt Carriage Block, Assembly, Lt 1 1 5A Platen Lid / Silicon Gasket Assembly 1 1 5B Platen Lid 1 1 5C /16" Silicone Gasket Cut to 8-3/8"- 45deg ends 2 2 5D /16" Silicone Gasket Cut to 12-3/8"- 45deg ends Seal, Coretex, Conduit /8" Connector, 45 Deg /2" x 45 Deg Liquid Tight Platen Conduit - 3/8 Dia /2"Dia ATX-11 Conduit Cut To 13" /8" Connector, 90 Deg /2" Connector 90 Deg Teflon Bar, Rear Teflon Holder, Rear (Not Available Separately) Note: Not Field Replaceable Platen Cowl (Not Available Separately) Platen Adjuster Cap 4 4 C Platen Lock Nut 4 4 C Shoulder Bolt 4 4 C Platen Adjuster Nut 4 4 C Teflon Holder, Front (Not Available Separately) Note: Not Field Replaceable Teflon Clip 1 1 C Upper Platen Handle (Not Available Separately) Hi Limit - Auto Reset 1 1 C Platen Assembly Complete 220V 1 1 C Platen Assembly Complete 208V Platen Assembly Complete 240V Platen Thermocouple 1 1 C Cross Member Actuator Shaft Cross Member Bracket Teflon Sheet 2 2 C Grill Plate/Platen Bayonet Adapter Teflon Washer Small Goretex GSKT Tape.75W.065T 5.5 Ft 5.5 Ft Mscr-HH-Grd5 1/4-20x1-1/4Stl 2 (to attach #23 & #25) Lkwshr - SPL 1/4 x 1/2 x 1/16 Stl 2P (to attach #23 & #25) Hi Limit Switch Bracket 1 1 * NOT ILLUSTRATED RECOMMENDED STOCK PARTS FORM # XG36-Grill (Rev 2) Page 11

12 GAS - XPRESS GRILL MODELS XG36 & XG36-S2L BURNER ASSEMBLY VIEW XG36 - #4 Page 12 FORM # XG36-Grill (Rev 2)

13 GARLAND PARTS IDENTIFICATION Gas - Xpress Grill Models: XG36 & XG36-S2L - Grill Burner Assembly View ITEM PART # DESCRIPTION QUANTITY FOR ONE BURNER Burner Assembly, Lp Burner Assembly, Nat Flue Box, Inner Flue Box, Outer Flue Bottom Flue Top Flue Riser, Inner Flue Riser, Outer 1 1 Igniter 2 (see note) XG36 XG36-S2L 2 (see note) UP TO FROM 1-Nov-08 C Note: If Left Igniter Needs Replacement - Order Kit Item# Nov-08 9A Electrode Igniter - Rajah Nov-08 C 9B Ignition Cable Nov-08 C Service Kit Igniter & Igniter Cable Spark Plug Type Included Item # 9A & 9B. Units Nov-08 Manufactured Up To Nov 1/08 Will Required Kit Gas Valve - Nat 1 1 C Blower / Motor 120V WFT /8 x 3/4 Woven FG Tape W/PSA 5.5 Ft 5.5 Ft /16CC Male Connector Ass'y 3/8NPT 1 1 * NOT ILLUSTRATED RECOMMENDED STOCK PARTS CRITICAL FORM # XG36-Grill (Rev 2) Page 13

14 GAS - XPRESS MODELS XG35 & XG36-S2L GRILL BRACKET ASSEMBLY VIEW XG36 - #5 Page 14 FORM # XG36-Grill (Rev 2)

15 GARLAND PARTS IDENTIFICATION Gas - Xpress Grill Models: XG36 & XG36-S2L - Grill Bracket Assembly View ITEM PART # DESCRIPTION QUANTITY FOR ALL ZONES CRITICAL XG36 XG36-S2L Component Mounting Bracket Motor Speed Control 3 3 C Contactor Bracket Volt Transformer 3 3 C Contactor 3 3 C Ignition Module 3 3 C Ignition Module Bracket 3 3 * NOT ILLUSTRATED RECOMMENDED STOCK PARTS FORM # XG36-Grill (Rev 2) Page 15

16 GAS - XPRESS GRILL MODELS XG36 & XG36-S2L HEAT SINK ASSEMBLY VIEW XG36 - #6 Page 16 FORM # XG36-Grill (Rev 2)

17 GARLAND PARTS IDENTIFICATION Gas - Xpress Grill Models: XG36 & XG36-S2L Heat Sink Assembly View ITEM PART # DESCRIPTION QUANTITY FOR ONE ZONE XG36 XG36-S2L CRITICAL Heat Sink 1 per zone 1 per zone Relay 3 3 C Pressure Switch Thermal Interface MAT 3 3 * NOT ILLUSTRATED RECOMMENDED STOCK PARTS FORM # XG36-Grill (Rev 2) Page 17

18 GARLAND PARTS IDENTIFICATION Gas - Xpress Grill Wire Harness And Description Where Used - Model: XG36 & XG36-S2L ITEM PART # DESCRIPTION & LOCATION XG36 XG36-S2L CRITICAL 1* Description: 120V Harness Location: Motor Speed Control, 120 volt side of 120/24 volts transformer, 1 1 C Power to Actuator, 120 volts terminal block. 2* Description: CB Contactor Harness Location: Circuit Breakers, Contactors, high Voltage side of SSR s for 1 1 C Platens, 120 volt terminal block. 3* Description: XMFR Harness Location: Main Power Circuit Breaker, Main Power Switch, 240/1 20 volt 1 1 C Transformer, 120 volt Terminal Block, Main Terminal block 4* Description: Control Harness Location: Low Voltage side of SSR s, 24 volt out put on 120/24 volt transformer, encoder, upper/lower Limit Switches, Main Control, Motor 3 3 C Speed Control, Green and Black push Buttons 5* Description: Ignition Harness Location: Pressure Switch, Ignition Module, Gas Valve, Main Control, 1 1 C Blower Motor, 120 volt Terminal Block. 6A* Description: Platen Harness P1 Connector to the Platen Elements. 3 3 C 6B* FS Fiberglass Sleeving Must replace with item 6A 3 3 C 7* Description: Switch Harness Green and Black button Harness one per zone. 3 3 C 8* Description: Contactor Jumper Harness Straight leads from terminal Block to Circuit Breakers 1 1 C 9* Description: Power Switch Harness Location: Main Power Switch to Connector S C * NOT ILLUSTRATED RECOMMENDED STOCK PARTS Page 18 FORM # XG36-Grill (Rev 2)

19 GARLAND PARTS IDENTIFICATION Gas - Xpress Grill Accessories And Tools - Model: XG36 & XG36-S2L ITEM PART # DESCRIPTION QUANTITY CRITICAL Platen Adjuster Tool Teflon Tool Platen Leveling Tool CK Grill Wiper Tool Holder for Scraper Tool Holder for Wiper Tool Holder for Spatula * NOT ILLUSTRATED RECOMMENDED STOCK PARTS Platen Adjuster Tool Note: Tool Holders Require The Flared Design Grease Buckets Found in Page 4, Items 32A & 32B FORM # XG36-Grill (Rev 2) Page 19

20 GARLAND PARTS IDENTIFICATION Gas - Xpress Grill Gas Tubing - Model: XG36 & XG36-S2L ITEM PART # DESCRIPTION XG36 XG36-S2L CRITICAL A Tubing, Left - (Location, Left Zone) 1 1 B Tubing, Center - (Location, Center Zone) 1 1 C Tubing, Right - (Location, Right Zone) 1 1 * NOT ILLUSTRATED RECOMMENDED STOCK PARTS LEFT ZONE CENTER ZONE RIGHT ZONE Page 20 FORM # XG36-Grill (Rev 2)

21 GARLAND PARTS IDENTIFICATION Gas - Xpress Digital Photos - Model: XG36 & XG36-S2L Part Number Description Fast Control Location Page 5 Item 16A Part Number Description Quick Pick Control Generic Location Page 5 Item 16B FORM # XG36-Grill (Rev 2) Page 21

22 GARLAND PARTS IDENTIFICATION Revision History REV. # PAGE # ITEM # NOTE DATE XG36 XPRESS GRILL (GAS) Part List Book Released Feb 24/09 21 New Page Added w/two Digital Photos 1 Index Part Digital Photo Row Added Feb 27/ Foot Note Added & Symbols On the Item Number New Model Added - XG36-S2L Sonic 4 New Drawing 16A Description Changed - (5 Button W/Gapkey) Added 16B Description Changed - Was Controller, Generic Express 22A Was Item 22 19A,22B,31C New Part Number Added 5 27A,27B Item Number Changed 27A Was 46 & 27B Was 45 27C Was Item New Part Number Added 29 Description Changed 32A,32B Description Changed - (Optional) (Sonic) Added 32C Description Changed 2 34 Item Number Changed 34 Was 44 Oct 30/ Item Number Changed 44 Was Item Number Changed (Was Item 47) 45,46,47, New Part Number Added 48,49 10 New Drawing 7,8,9 New Part Number Added - ( , , ) 8 Description changed 5A,33 New Part Number Added 11 5 Item Number 5 Replace By 5C And 5D 5B Was Item 6 6 New Part Number Item removed - was ( : Cord and Plug Assy, NEMA 15-50) Page 22 FORM # XG36-Grill (Rev 2)

23 Notes FORM # XG36-Grill (Rev 2) Page 23

24 FORM # XG36-Grill (Rev 2)

MASTER SERIES XG36-JIB XPRESS GRILL GAS

MASTER SERIES XG36-JIB XPRESS GRILL GAS Toll Free Phone, (US & Canada): (800) 427-6668 Toll Free Fax, (US & Canada): (800) 361-7745 http://www.garland-group.com Page 2 MASTER SERIES XG36-JIB XPRESS GRILL