MASTER SERIES XG36-JIB XPRESS GRILL GAS

Transcription

1 MASTER SERIES XG36-JIB XPRESS GRILL GAS Toll Free Phone, (US & Canada): (800) Toll Free Fax, (US & Canada): (800)

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3 MASTER SERIES XG36-JIB XPRESS GRILL GAS Contents: Gas Xpress Grill Complete View...Page 4 Actuator Assembly...Page 8 Platen Assembly....Page 10 Buner Assembly...Page 12 Component Bracket Assembly...Page 14 Heat Sink Assembly....Page 16 Wiring Harness And Description Where Used Page 18 Accessories And Tools...Page 19 Gas Tubing...Page 20 Revision History...Page 21 LEFT ZONE CENTER ZONE RIGHT ZONE Page 3

4 GAS-XPRESS GRILL COMPLETE ASSEMBLY ASSEMBLY VIEW MODEL XG36-JIB XG36 - JIB#1 Page 4

5 GARLAND PARTS IDENTIFICATION Gas - Xpress Grill Complete Exploded View - Model: XG36-JIB ITEM PART # DESCRIPTION QUANTITY CRITICAL Body Base Weld Assembly Plate Weld Assembly 1 3 Page 8 Actuator Assembly 2 4 Page 10 Platen Assembly 2 5 Page 12 Burner Assembly 1 per zone 6 Page 14 Component Bracket Assembly 1 per zone 7 Page 16 Heat Sink Assembly 1 per zone 8A Caster, Nonlocking 2 8B Caster, Locking 2 8C Caster Kit - Locking & Nonlocking Circuit Support Circuit Brkr, 3 Pole 1 C Circuit Box Circuit Cover Front Panel Lower Access Door 1 15A Front Panel Upper MSCR-PH-PHIL 8-32 X ½ STL ZP 4 15B Nut - Hex - STL LKWSH R - SPL-STL 8X1 9/64X3/ Control 1 per zone C 17A Push Button (Black) 1 per zone 17B Push Button (Green) 1 per zone 17C Contact Block 2 per zone C Power Switch 1 C Main Transformer 1 C Power Cord Plate (JIB) Terminal Block, 10Mm 1 C Terminal Block, 120V 1 C Body Side, Right Body Side, Left Back 1 26A Arm Pivot Block Assembly 2 per zone 26B Arm Pivot Block 2 per zone 26C Cam Follower 2 per zone 26D Jam Nut 2 per zone Seal Cap 2 per zone Wiper Seal 2 per zone O-Ring 2 per zone 30A Seal Cap Bracket Lt 1 per zone 30B Seal Cap Bracket Rt 1 per zone 31A Grease Bucket Support 2 31B Lock Washer - SPL #10X0.334X.047 SS Washer-FLT, 7/32 X 1/2, SS MSCR-TH-PHIL X 1-1/ A Grease Bucket BA Rt 1 32B Grease Bucket BA Lt Actuator Base Brace 1 per zone Gas Inlet Front Heat Shield, Outer Front Heat Shield, Inner Burner Heat Shield, Lower Burner Heat Shield, Upper 1 * NOT ILLUSTRATED RECOMMENDED STOCK PARTS Page 5

6 GARLAND PARTS IDENTIFICATION Gas - Xpress Grill Complete Exploded View - Model: XG36-JIB ITEM PART # DESCRIPTION QUANTITY CRITICAL 39 Page 12 Flue Assembly 1 per zone Transformer Bracket Circuit Brace Grill Plate Thermocouple 1 per zone C Strain Relief Wire Ground Wire 24 1 * NOT ILLUSTRATED RECOMMENDED STOCK PARTS Page 6

7 NOTES Page 7

8 GAS - XPRESS GRILL ACTUATOR ASSEMBLY ASSEMBLY VIEW MODEL XG36-JIB XG36-JIB#2 Page 8

9 GARLAND PARTS IDENTIFICATION GAS - XPRESS GRILL ACTUATOR ASSEMBLY VIEW - MODEL: XG36-JIB ITEM PART # DESCRIPTION QUANTITY CRITICAL Actuator Frame Wa Pillow Block Assembly Linear Actuator 1 C Switch Bracket Upper/Lower Platen Limit Switch 2 C Actuator Mount Block (Painted) Actuator Base Bracket /4 20 X Shoulder Bolts /4 Lock Washer 8 * NOT ILLUSTRATED RECOMMENDED STOCK PARTS Page 9

10 GAS - XPRESS GRILL PLATEN ASSEMBLY ASSEMBLY VIEW MODEL XG36-JIB Available Separately if needed Available as a complete assembly only Available Separately if needed Available Separately if needed Available Separately if needed Available Separately if needed XG36 - JIB#3 Page 10

11 GARLAND PARTS IDENTIFICATION Gas - Xpress Grill Platen Assembly View - Model: XG36-JIB ITEM PART # DESCRIPTION QUANTITY CRITICAL Platen Arm Carriage Block, Assembly, Rt Carriage Block, Assembly, Lt /16 TH Silicone Gasket 3.5 Ft Platen Lid /8 Connector, 45 Deg Platen Conduit /8 Connector, 90 Deg Teflon Bar, Rear Teflon Holder, Rear (Not Available Separately) Note: Not Field Replaceable Platen Cowl (Not Available Separately) Platen Adjuster Cap Platen Lock Nut Shoulder Bolt Platen Adjuster Nut Teflon Holder, Front (Not Available Separately) Note: Not Field Replaceable Teflon Clip 1 C Upper Platen Handle (Not Available Separately) Hi Limit - Auto Reset 1 C Platen Assembly Complete 208V 1 C Platen Assembly Complete 240V 1 C Platen Thermocouple 1 C Cross Member Actuator Shaft Cross Member Bracket Teflon Sheet 2 C Grill Plate/Platen Bayonet Adapter Teflon Washer Small Goretex GSKT Tape.75W.065T 5.5 Ft Mscr-HH-Grd5 1/4-20x1-1/4Stl 2 (to attach #23 & #25) Lkwshr - SPL 1/4 x 1/2 x 1/16 Stl 2P (to attach #23 & #25) 4 * NOT ILLUSTRATED RECOMMENDED STOCK PARTS Page 11

12 GAS - XPRESS GRILL BURNER ASSEMBLY VIEW MODEL XG36-JIB XG36-JIB#4 Page 12

13 GARLAND PARTS IDENTIFICATION Gas - Xpress Grill Burner Assembly View - Model: XG36-JIB ITEM PART # DESCRIPTION QUANTITY UP TO FROM CRITICAL Burner Assembly, Lp 1 C Burner Assembly, Nat Flue Box, Inner Flue Box, Outer Flue Bottom Flue Top Flue Riser, Inner Flue Riser, Outer 1 2 Igniter (See Note) 1-Nov-08 C Nov-08 Note: If left igniter needs replacement - order kit item# 10 9A Electrode Igniter - Rajah 1 2-Nov-08 C 9B Ignition Cable 1 2-Nov-08 C Service Kit Igniter & Igniter Cable - Spark Plug Type Included item # 9A & 9B Units Manufactured Up To Nov 1/08 will required Kit 1 1-Nov Gas Valve - Nat 1 C Blower / Motor 120V 1 14 WFT /8 x 3/4 Woven FG Tape W/PSA 5.5 Ft * NOT ILLUSTRATED RECOMMENDED STOCK PARTS Page 13

14 GAS - XPRESS GRILL BRACKET ASSEMBLY VIEW MODEL XG36JIB XG36 - JIB#5 Page 14

15 GARLAND PARTS IDENTIFICATION Gas - Xpress Grill Component Bracket Assembly View - Model: XG36-JIB ITEM PART # DESCRIPTION QUANTITY CRITICAL Component Mounting Bracket Motor Speed Control 3 C Contactor Bracket Volt Transformer 3 C Contactor 3 C Ignition Module Ignition Module Bracket 3 * NOT ILLUSTRATED RECOMMENDED STOCK PARTS Page 15

16 GAS - XPRESS GRILL HEAT SINK ASSEMBLY VIEW MODEL XG36-JIB XG36-JIB#6 Page 16

17 GARLAND PARTS IDENTIFICATION Gas - Xpress Grill Heat Sink Assembly View - Model: XG36-JIB ITEM PART # DESCRIPTION QUANTITY CRITICAL Heat Sink 1 Per Zone Relay 3 C Pressure Switch Thermal Interface MAT 3 * NOT ILLUSTRATED RECOMMENDED STOCK PARTS Page 17

18 GARLAND PARTS IDENTIFICATION Gas - Xpress Grill Wire Harness And Description Where Used - Model: XG36-JIB ITEM PART # DESCRIPTION & LOCATION QUANTITY CRITICAL 1* Description: 120V Harness Location: Motor Speed Control, 120 volt side of 120/24 volts transformer, 1 C Power to Actuator, 120 volts terminal block. 2* Description: CB Contactor Harness Location: Circuit Breakers, Contactors, high Voltage side of SSR s for 1 C Platens, 120 volt terminal block. 3* Description: XMFR Harness Location: Main Power Circuit Breaker, Main Power Switch, 240/1 20 volt 1 C Transformer, 120 volt Terminal Block, Main Terminal block 4* Description: Control Harness Location: Low Voltage side of SSR s, 24 volt out put on 120/24 volt transformer, encoder, upper/lower Limit Switches, Main Control, Motor Speed 3 C Control, Green and Black push Buttons 5* Description: Ignition Harness Location: Pressure Switch, Ignition Module, Gas Valve, Main Control, Blower 1 C Motor, 120 volt Terminal Block. 6A* Description: Platen Harness P1 Connector to the Platen Elements. 3 C 6B* FS Fibreglass Sleeving Must replace with item 6A 3 C 7* Description: Switch Harness Green and Black button Harness one per zone. 3 C 8* Description: Contactor Jumper Harness Straight leads from terminal Block to Circuit Breakers 1 C 9* Description: Power Switch Harness Location: Main Power Switch to Connector S3. 1 C 10* Cord and Plug Assy, NEMA * NOT ILLUSTRATED RECOMMENDED STOCK PARTS Page 18

19 GARLAND PARTS IDENTIFICATION Gas - Xpress Grill Accessories And Tools - Model: XG36-JIB ITEM PART # DESCRIPTION QUANTITY CRITICAL Platen Adjuster Tool Teflon Tool Platen Leveling Tool CK Grill Wiper Tool Holder for Scraper Tool Holder for Wiper Tool Holder for Spatula * NOT ILLUSTRATED RECOMMENDED STOCK PARTS Platen Adjuster Tool Page 19

20 Gas - Xpress Grill Gas Tubing - Model: XG36-JIB ITEM PART # DESCRIPTION QUANTITY CRITICAL A Tubing, Left - (Location, left zone) 1 B Tubing, Center - (Location, center zone) 1 C Tubing, Right - (Location, right zone) 1 * NOT ILLUSTRATED RECOMMENDED STOCK PARTS LEFT ZONE CENTER ZONE RIGHT ZONE Page 20

21 GARLAND PARTS IDENTIFICATION Revision History REV. # PAGE # ITEM # NOTE DATE Parts List Book Released Oct 27/08 4 New Drawing 3,4,5 Quantity Changed Was 2 All Three 26A Quantity Changed Was 1 Per Zone Part # Changed 26B Was , 26C Was , 26B, 26C Quantity Changed - Was D Quantity Changed - Was 2 43 Description Changed - Was Ground Wire 12-1/2 (Strain Relief) - Quantity Changed, Was 1 44 New Part Number Added 2 Quantity Changed - Was 4 Per Zone 9 Part Number Changed - Was , Description Changed - 3 Was Actuator 1 10 New Drawing Nov 24/08 Description Changed - Was Silicone Gasket 5 Quantity Changed - Was 1 21 Part # Deleted - Was Platen Assembly Complete 220V Quantity Changed - Was 1 30 New Part Number Item 33 Moved to Page Quantity Changed Was 2 Per Zone 31,32 Quantity Changed Was 4 Per Zone New Drawing Part Number Changed - Was New Part Number Added 18 New Page With Wiring Harness 19 New Page Accessories And Tubing Transferred To This Page 5 28 Part number changed - was New Drawing Up To & From Columns Added 8 Note Added Under Description And Dates 13 9A Item Number Changed - Was 9 9B Item Number Changed - Was New Part Number Added 13 Item # Removed - Was (Screw, Hxsltcsr 8-32 X.312) Qty: 4 14 New Drawing 15 7 New Part Number Added 19 2 Part Number Changed - Was New Drawing 11 11,17 Note Added 19 4,5, 6, 7 Part Number Added 20 New Page Added Content was on Page 19 3 Index Updated, Gas Tubing, Page 20 Added Dec 11/08 Feb 6/09 Page 21

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