CHNC m CHNCmSP CNC Chucker and Bar Machines

Transcription

1 HARDNG( =-'"' PARTS LST TP1410 CHNC m CHNCmSP CNC Chucker and Bar Machines EQUPPED WTH THE GEFANUC18TCONTROL Manual No. PL-61 A Part No. PLA Litho in U.S.A. May, 1996

2 TO ORDER REPLACEMENT PARTS Please provide the following information when ordering replacement parts: 1. The complete machine serial number. The serial number tag is located on the power case door, near the main disconnect switch. 2. List the following: a. Manual Number (). b. Page Number. c. tem Number. d. Part Description. e. Part Number. f. Quantity of each part required. 3. Specify how and where to ship. Hardinge nc. One Hardinge Drive P.O. Box 1507 Elmira, New York USA Phone: (607) FAX: (607) , Hardinge nc.

3 Assembly -Contents- llustration Parts List Pedestal Assembly Front View Left End View Right End View Power Case Assembly Operator Control Panel Spindle Load Meter Panel Collet Closer Assembly Headstock Assembly Bed Assembly Carriage and Cross Slide Section View Auxiliary Views Top View Side View Cord Grip Locations Left End View Right End View Carriage Drive Assembly Section View Left End View Right End View Coolant Guard Front View Left End View Auxiliary Views Right End View Stop Piston Assembly Spindle Feedback Assembly Coolant Tank Assembly Coolant Pump and Cover Assembly Coolant Feed Arrangement Valve Compartment Panel Assembly

4 Assembly llustration Parts List Valve Compartment Assembly with Vertical Slide [Option] Vertical Slide Assembly [Option] Vertical Slide Tank and Pump Assembly [Option] Part Chute Assembly [Option] Limit Switch Block Assembly Turret Up Valve Block Assembly Spindle Lock Assembly ii

5 PEDESTAL ASSEMBLY - FRONT VEW Refer to page 37 for parts list r---, T3713 Page 1

6 ~- PEDESTAL ASSEMBLY- LEFT END VEW Refer to page 39 for parts list 13 l _j Power Case Duct Top View 27 L Tl3715 Page 2

7 ~- PEDESTAL ASSEMBLY- RGHT END VEW Refer to page 42 for parts list :~ g j Tl3714 Page 3

8 POWER CASE ASSEMBLY Refer to page 44 for parts list c!ds lilt S1C1WN ~ Tl3727 Page 4

9 ~- OPERATOR CONTROL PANEL Refer to page 47 for parts list r ~------l ViewA Gasket [ j 0 See View B r l ViewS 2 3 j See View A 10 lf'ci 7. FEEDRATE 7. RAPD OVERRDE Tl3726 Page 5

10 SPNDLE LOAD METER PANEL ~- 1 0 Key Part Number Qty. Description 2 1 HG Switch, Push Button HG Contact Block (NO) 2 CL Meter, Spindle Load ""'o 3 CN Panel, Load Meter 4 HG Switch, Push Button HG Contact Block (NC) Tl3725 Page 6

11 ~- COLLET CLOSER ASSEMBLY Refer to page 48 for parts list Tl2199 Page 7

12 c HEADSTOCK ASSEMB LV Rf e er to page 49 f or parts list 2 3.J.J.-b~-~~ Tl3729 Page a

13 ~- BED ASSEMBL V Refer to page 51 for parts list Tl3728 Page 9

14 ~- CARRAGE AND CROSS SLDE - SECTON VEW Refer to page 53 for parts list 23 /,, /, Refer to Auxiliary View A, on the next page,/, Refer to Auxiliary View 8, ' on the next page ' Refer to Right End View, on page 16, for a detailed view of the drive motor, coupling, and adapter Tl2335 Page 10

15 CARRAGE AND CROSS SLDE -AUXLARY VEWS Refer to page 55 for parts list NOTE: Refer to previous page for assembly view. View A ViewS ~ Tl3731 Page 11

16 ~- CARRAGE AND CROSS SLDE - TOP VEW Refer to page 57 for parts list VEW A = See View A Tl3730 Page 12

17 ~- CARRAGE AND CROSS SLDE - SDE VEW Key Part Number Qty. Description 1 NC Stop CN Spacer 2 NC Tag R Escutcheon Pin PT Adhesive 3 NC Tag R Escutcheon Pin PT Adhesive -= 4 NC Stop TA2334 Page 13

18 jr. CARRAGE AND CROSS SLDE- CORD GRP LOCATONS Key Part Number Qty Description Cord Grip Connector Cord Grip , 1 3 Tl3721 Page 14

19 CARRAGE AND CROSS SLDE - LEFT END VEW Refer to page 59 for parts list Tl2333 Page 15

20 it- CARRAGE AND CROSS SLDE - RGHT END VEW Refer to page 61 for parts list = ,,-;:."...? Tl3720 Page 16

21 ~- CARRAGE DRVE ASSEMBLY - SECTON VEW Refer to page 63 for parts list Refer to the right end view, on page 19, for motor support and coupling components Tl2324 Page 17

22 jt. CARRAGE DRVE ASSEMBLY - LEFT END VEW. 1 2 Key Part Number Qty Screw 0 2 HM Pipe Plug 0 L T S Pipe Sealant 0 -= Dowel Cord Grip 4 3 Tl2323 Page 18

23 ~- CARRAGE DRVE ASSEMBLY - RGHT END VEW Refer to page 64 for parts list Tl3722 Page 19

24 !f. COOLANT GUARD - FRONT VE~ Refer to page 66 for parts list ,, ~~ EE ,,!/ -= , 21 section for Left End View TA2336 Page 20

25 ~- COOLANT GUARD - LEFT END VEW Refer to page 70 for parts list , See View C, on the next page See View 8, on the next page ] See View A, on the next page Tl3740 Page 21

26 jt. COOLANT GUARD - AUXLARY VEWS Refer to page 73 for parts list View A ViewS ViewC Tl2338 Page 22

27 COOLANT GUARD - RGHT END VEW Refer to page 7 4 for parts list or---,A ~----~. ;:111 L: ~~~~--~--~!j.-f -:=-::_!l. i : ' L----- J~'----'tt-'tt -'tt ~ r r ~ \_ 14 15,.,.,C.)!.L~ "" --n-,.,....- J":-11_.._....., -'-' 1_..~-' / " -'/ -' (( /~ { L :,' ~~-~-rr---" _r, j 11 ( r~~~:~~~~~ -----~~:~: ::J 20 \ H--~ ~----- t.jl..i_lj \ ~ ' 1 J r--n ' ' \ \ 1 f / /j : ::! l! /..., ~ ',""-- (J _U_ \ 1 l j ~ ~ ~~ :!i i "::! L : ~ : j :------~ - b ==-----=-= ==----=-= ==----=-= ~ ==-----=-=--~ _j_ _L_ Tl3739 Page 23

28 ~- STOP PSTON ASSEMBLY Refer to page 76 for parts list Tl3719 Page 24

29 ~- SPNDLE FEEDBACK ASSEMBLY Refer to page 77 for parts list Tl3732 Page 25

30 ft. COOLANT TANK ASSEMBLY Refer to page 78 for parts list 1 2 \ ~~~~~~---~: dl h L! ll h ~ di~ ~~. h 111 lh lh p q ' ~ 0 \ 0 3 \ \ t t- t- n L' _.J:, = = :::!'-----_-_...r c:r lo 0 1- c:fc: 0 lo 0 ~c: t- -= \0 "TT" \ 1--- /) \ ll ll ll ll ~:D ll ll ll ll ll ll ll ll ll ll ll ll ll ll ll ll ll ll ll ll ll ll d:~ ll ll ll ll ll ll ~ ll ll ll, c j~~ ~~- - _!~ ~~~ ~ ~. ~.. Tl1966 Page 26

31 ~- COOLANT PUMP AND COVER ASSEMBLY 1 Key Part Number Qty. Description 1 CNA Pump 2 KH Connector 2 5 LT S Sealant, Pipe """ 3 CNA Cover 4 4 RA Gasket Screw CM Washer 3 Tl3723 Page 27

32 jt. COOLANT FEED ARRANGEMENT Key Part Number Qty Description Fitting, Straight AH NF 24ft Hose LT S Sealant, Pipe Screw MD B 2 Washer Screw Washer 4 CCA C1 1 Nozzle, Coolant 8 5 CCA C2 1 Nozzle, Coolant 6 CCA C3 1 Nozzle, Coolant 9 7 CN Valve, Coolant 3 """ 8 CN Nipple, Close 10 L T S Sealant, Pipe 11 9 CCA Manifold, Coolant 2 10 CN Manifold, Air Blast cc Hose SB Nozzle, Air Set Screw L T S Sealant, Pipe KH Connector L T S 12 KHA Clamp ft Hose 14 CNA A 1 Bracket, Mounting Tl3718 Page 28

33 VALVE COMPARTMENT PANEL ASSEMBLY Refer to page 79 for parts list \ ~ \ \ i~ ~ [XJ c~ c\= 0 0 ( / ~ ~ l.l1 ~ ~ ~ 1: :~ ~ 1: a :,) ~ QJlm = li. "'-=L...=-=-==.::: J -.:: - r-:- ~ -, =,=-=-: ~ jj ~~. : _;. i :::~--- ~ ~: h:z=...,...-jl 3 5' 7 tll~i"~i"soj7'" ""'"' ~too a21~ ~ LAJ -~--r- ;. : -L...lkW::tt.l!QQ.QW:WW:i:l!Q~W:~-- ~~- ----: Q][ ~\h.~--~~:~~~_:-':.j...t:::;";l.:--1: 1 - : -r _ 20 ~s, / L.1-: =:..J 1o--- ~ g-n l ~ l.?ll ~ ],, ~ l _[] AR CLliSER AR 'ESSR: PRESSURE l 'ESSR: SPJlL Cll.LE:T UN 1.11 ito S\TO SVTOv tfol'> r _ /Q r g ~ g 21,-- 1 L_ 22 L...,Jit... JT-' 0 8 r JJ?~;-~o-oJJ..,-J_j i? D oh-~ / Tl3717 Page 29

34 VALVE COMPARTMENT ASSEMBLY with VERTCAL SLDE [Option] Refer to page 81 for parts list ~======::v;,======-============ Tl3716 Page 30

35 ~- VERTCAL SLDE ASSEMBLY [Option] Refer to page 82 for parts list ~.., --~~ ll ll ll ll ll ll 0 0 ll ::J = 44 Tl Page 31

36 ~- VERTCAL SLDE TANK AND PUMP ASSEMBLY [Option] Refer to page 85 for parts list """' Tl3734 Page 32

37 PART CHUTE ASSEMBL V [Option] Refer to page 87 for parts list 1 n- ~-- ' 1 r ~ ;--r- 2 1 L ) ---- j_ ~--- ~--=---_J ~--- / ~ Tl Page 33

38 ft. LMT SWTCH BLOCK ASSEMBLY Key Part Number Qty Description Retaining Ring 2 CN A 1 Piston Assembly 3 NC Switch Set Screw NC Adhesive PT Sealant 4 CN Limit Switch Holder Screw Set Screw NC Adhesive CN B3 1 Gasket 1 -= 7 CN Set Screw NC Adhesive 8 CN Button Stop 9 CNB Block 10 CN Spring 11 RA Dog Point Set Screw NC Adhesive Set Screw NC Adhesive 13 CN Spring Bushing 14 CN Oil Seal Tl3724 Page 34

39 !j:. TURRET UP VALVE BLOCK ASSEMBLY 1 0 Key Part Number Qty Description 2 1 s Lee Plug 2 NC Close Nipple 3 CN Valve Block 4 NC Mead Valve Straight Fitting 6 s Lee Plug Ring QC Adhesive Straight Fitting 9 AH ft 1/ Air Tube 10 NC Elbow 0 0@ ""' Tl3737 Page 35

40 jt. SPNDLE LOCK ASSEMBLY Key Part Number Qty Description 2 cc Plunger 3 cc Hex Nut 4 CN Housing 5 cc Cylinder Liner 6 cc Piston 7 cc Cylinder Ring 9 NC Loctite 242 Threadlocker """ 10 OR Ring Q 1 Quad Ring Connector Quad Ring Quad Ring Ring 17 CCB Knob Set Screw 21 SB Grease 22 SB S Sealant Tl3738 Page 36

41 SECTON TWO - PARTS LST PEDESTAL ASSEMBLY- FRONT VEW Refer to page 1 for illustration Key Part Number Qty Description AH ft Strapping 2 vs Bushing QC Bolt QC Washer QC Washer HCB Stud 3 CN Riser Block Bolt CN Washer 5P Lock Washer Nut 4 CN ST Shipping Tag (Brake) CN Shipping Tag {Shipping Bolt) 5 CNB Pulley cs Clamping Sleeve B 2 Nut HL Bushing CM Washer AD Screw B1 1 Spindle Drive Motor Mounting Bolt CN Lock Washer 8 CN Terminal Box Cover CN Gasket 9 CNA A 1 Left Cover Screw CN Gasket CN Gasket 10 CN Filter Cover CC A 1 Filter LM Thumb Screw QC Adhesive cc Warning Tag (Fan) AD Label {Clean Filter) 11 CN Terminal Box Cover CN Gasket 12 CN H 1 Fan Housing Assembly AD Fan Cord Grip CN Cord Grip Nut Screw Screw Screw CN Fan Guard KH G 1 Fan Guard WD Lock Washer Gasket Page 37

42 13 AUA Straight Connector Pipe Plug 15 FR Straight Connector Pipe Plug 17 SB Cable Clamp 5P B 1 Washer 5P B 1 Nut 18 CN Air Manifold OR Ring Screw 5P B 1 Washer 19 AD Cable Strap 20 AH Long Cable Strap 21 CNA D 1 Brake Disc Screw 22 CN set Drive Belts 23 FR Straight Connector Pipe Plug (Machines without optional Part Chute) Screw 25 AH Long Cable Strap Pipe Plug 27 AD Cable Strap 28 SB Cord Grip Pipe Plug (Machines with optional Vertical Slide) N 6 1/8".D. Tubing (Machines without optional Vertical Slide) Male Connector Nut 30 AH NF 120" 1/4" O.D. Tubing N 123" 1/8" O.D. Tubing 31 CN D L V 1 Lubrication Valve Assembly 5P B 4 Washer Screw 32 CN Coolant Tank Cover cc Window CNA Gasket CNA Gasket CNA Gasket CNA Gasket CNA Gasket Screw Page 38

43 Key Part Number Qty Description NT Grommet 2 NT Grommet 3 AO Street Elbow AUA Straight Connector CT " 1/4".D. Hose cc Bulkhead Fitting AO Hex Nipple 4 CN Gasket CN Lower Rear Cover Screw 5 CN Screw Cover CN Bushing Screw CM B 1 Lock Washer 6 CN Rectangular Boot CN H 8 Boot Retainer CN V 8 Boot Retainer Screw Cord Grip 8 CN Power Case Mounting Rail MD Lock Washer TL Washer Screw Washer MD Lock Washer Screw 9 CNA A 1 Lubricator Assembly Washer CN Lubricator Reservoir Tag CN Lubrication nstruction Tag 10 CN CA 1 Upper Rear Cover CN Gasket LM Screw PEDESTAL ASSEMBLY- LEFT END VEW Refer to page 2 for illustration Page 39

44 11 SBA Clamp H Tee HG Elbow NC Nipple cc Bulkhead Fitting SB Nipple CNA LA 1 Air Lubricator Assembly CN Filter CN FR 1 Air Filter-Regulator CT Nipple AO Nipple CN E 1 Filter Element CN Tubing NC Gauge AO Elbow KH Lockout Valve NC Pipe Swivel L T S Pipe Sealant 12 CNA Bracket for Air Filter-Regulator-Lubricator MS Screw MN Nut GE Sealant 13 CN Mounting Plate Screw HL Washer CM B 12 Lock Washer Screw Washer CM Lock Washer 14 KL Cover KL A 1 Washer OR Ring 5P B 1 Nut 15 CNB Gasket 5P B 8 Nut CM Lock Washer Washer 16 CN B6 1 Clamp MD B 1 Nut CM Lock Washer CN Deflector 17 CN Hose Connector LH Pipe Couple FG 2.2 ft Hose cc Hose Clamp Plug 19 AH NF 82" Hose FR Straight Connector 20 CN Shipping Bracket CN Shipping Block Shipping Bolt 5P Lock Washer CNA Gasket CM Washer MD Nut Page 40

45 21 CNA Brake Bolt MD Washer FR Elbow CNA Bracket CN Packing Paper 22 CN B 1 Brake Block Bolt CN Washer 23 CN Motor Plate 24 AD Support Nut OL Spacer CN Washer 5P Lock Washer 25 DV Support UA C 4 Nut QC Washer u Lock Washer Page 41

46 Key Part Number Qty Description Screw Washer MD Lock Washer 2 CN Cover Screw 3 CN Valve Compartment Cover Screw CN Gasket CN Gasket B 12 DOT Plug CN Motor Cover Screw CN Gasket CN Gasket 5 CN WA 2 Screen Assembly CN Thumb Nut 6 CN A 1 Chip Chute Door CN Side Gasket CN Thumb Screw "E"-Ciip CN Door Catch CN S 1 Hinge Support CN C 1 Hinge Clamp Screw Screw Screw CN Hinge 7 CN Screen Screw 8 CN Bottom Retainer CNA Top Retainer QC Adhesive SB ft U-Channel Screw CN Coolant Screen CG Handle AD Thunb Screw 9 JL Elbow CN Hose Connector FG 1.6 ft Hose cc Hose Clamp Screw CM Washer PEDESTAL ASSEMBLY - RGHT END VEW Refer to page 3 for illustration Page 42

47 11 CN Duct Cover CN Gasket Screw 12 CN Bracket CN Foam Screw 13 14A ft Cable Cord Grip Page 43

48 Key Part Number Qty Description 1 CND PC Power Case Weld Assembly 2 CN Panel, Component Mounint 3 MN Nut, Hex Serrated Flange 4 CN P1 1 Plate, Access Power Case 5 MS Screw, Bt. Hd. M5 6 MW Washer, Flat M5 7 MW Washer, M5 Steel 8 CN P 1 Plate, Plenum Fan 9 MS Screw, Button Hd M6 10 MW Washer, Flat M6 11 MW Washer, Star Ext. M Screw 13 CN B 1 Blocks, Latching 14 SG R Receptacle 15 HG Cover, RS CN Knob 17 cc ft Strip, Magnetic Screw Bt Hd HG Receptacle 20 MW Washer, Flat M4 21 MW Washer, Lock M4 22 MS Screw, Bt. Hd. M4 23 MN Nut, Hexagon 24 MS Screw, But. Hd. M5 25 CN Cover, Blind 26 MN Nut, Hex Serrated Flange 27 SG Support, Cable Bar 28 MS Screw, Bt. Hd. M4 29 MW Washer, Ext. Star M4 30 CK Rail, Din Blank 31 NC Rectifier (Silicone) 32 HG Jumper, 10 Pole 33 HG End Stop 34 HG End Plate 35 HG Terminal Block, Blue 36 CN Electrical Diagrams 37 CN PC Cable Package POWER CASE ASSEMBLY Refer to page 4 for illustration Page 44

49 38 CN W 1 Wire Chart 39 GN Resistor 40 LO Layout, Tag 41 CN Switch, Disconnect 42 CN Fuse, 60A Class J 43 HG Marker Strip SG Tag, Hot Surface 45 HG Power Supply 46 MS Screw, Bt. Hd. M4 47 CK SE Shaft, Operating 48 HG Transformer 49 NC Suppressor 50 cc ft Heat Shrink Tubing 1 "_ 51 MN Nut, M8 X 1.25, Serrated 52 CN B Ballast Remote 53 HG Line Filter, 3 Phase 54 SB Kit, Ground Bar 55 MN Nut, Hex B 1 Spindle System, 6S 57 SG Plate, Mounting - 6S Spindle System 58 GE Sealer 59 NC Grommet 60 HG Terminal Block, Gray 61 HG Terminal Block, Green 62 SG Spacer, Power Case & 1/0 Case 63 HG Marker, Strip HG Plate, Power Supply 65 CKA Contactor, Non-Reversing 66 HG Marker, Strip HG Marker, Strip HG Circuit Breaker, 3 Pole 69 HG Circuit Breaker, 3 Pole 70 HG Circuit Breaker 71 EC Suppressor, Surge 72 EC Adapter, Din Rail Relay, Overload 74 HG Shield, Anti Tamper 75 SG Strip, Marker CN Stakon, F. Tab 77 CN Relay, 24VDC 4 N.O. Contact Page 45

50 Module A 1/0 nput Module A 1/0 Output Output Module 1/0 System, 81 CL nput Module 82 CN B 1 Bracket, Plenum Fan 83 CN Fan 85 MS Screw, Button Hd. M5 86 SG Bracket, Door Hinge 87 SG Spacer, Nylon 88 MS Screw, Socket. Hd. Cap M6 89 MW Washer, Lock DN HG Door Pull 91 HG Key 92 HG Latch, Door, Vise Action 92 VL Latch, Door, Vise Action 93 CL Meter, Run Time 94 CKA H Handle, Disconnect 95 HG Heat Exchanger 96 SG Plate, Door Hinge 97 SGA Plate, Door Hinge 98 CN ft Seal, Door 99 CNC Power Case Door 100 MS Screw, Bt. Hd. M Terminal, Wire 102 F Label,.D. 103 CK Tie, Wire 104 cc Mount, Ty-Rap 105 HG ft Duct 106 HG ft Cover, For Duct 107 HG Spacer 108 VF Filter 109 HG Transformer Page 46

51 Key Part Number Qty Description 1 cs Knob 2 CN Switch Gasket 3 cs Rotary Switch 4 CN R 1 Front Ring CN Switch CN Lamp CN D 1 Diffuser CN R 1 Lens, Red 5 CN R 1 Front Ring CN Switch CN Lamp CN D 1 Diffuser CN G 1 Lens, Green 6 CNC LF Panel 7 CN R Front Ring CN Switch CN Lamp CN D Diffuser CN R Lens, Red 8 CN R Front Ring CN Switch CN Lamp CN D Diffuser CN G Lens, Green 9 NT Emergency Stop Switch NT Tag for Switch 10 FCA Manual Pulse Generator CN R 1 Plug CN PG 1 Gasket CN Retainer MS Screw CN R Tag Kit, Push Button OPERATOR CONTROL PANEL Refer to page 5 for illustration Page 47

52 Key Part Number Qty Description 1 CN Adapter 2 HG Straight Connector 3 HG ft Tubing 4 HG Straight Connector 5 PL Elbow 6 AD Dowel Pin 7 PO Brass Nipple CN ft Tubing 8 CD Dowel Pin Screw 9 CNA Spindle Nut Set Screw 10 CNA Union 11 NC FB 1 Serial Number Tag R Escutcheon Pin 12 CNC A 1 Spindle Assembly 13 CNA Washer CN Exhauster OR Ring HG Screw NC Loctite 222 Threadlocker 14 CNB A 1 Piston Assembly Quad Ring 15 CNA R 1 Rear Cap Screw 16 CN Adapter Screw 17 CN Piston Nut 18 MD B 2 Washer CNA Collet Closer Bracket Screw 19 CNB A 1 Housing Assembly 42A Quad Ring 20 CN D 1 Front Cap OR Ring Quad Ring Screw 21 CNA A 2 Plunger Assembly OR Ring CN Spring Retainer Retaining Ring CNB Spring COLLET CLOSER ASSEMBLY Refer to page 7 for illustration Page 48

53 Key Part Number Qty Description 1 NC Actuator 2 NC Switch CT Lock Washer Screw Screw 4 NC Mount 5 NC nsulator Washer 7 NC Spacer Screw 8 KH Tag R Escutcheon Pin 9 LH Name Plate CN Seal Screw Cord Grip LT S Sealant Connector AH NF Tubing L T S Sealant Screw 13 CCA A 1 Spindle Nut Set Screw NC Loctite 242 Threadlocker 14 CNA Pulley Cover OR Ring Screw NC Loctite 242 Threadlocker Screw WD Washer 16 CNA Spindle Pulley 17 GE Adhesive 18 cc Key 19 cc c 1 Pulley Assembly 20 HC pr Bearings 21 CNC C 1 Headstock Frame 22 CSA Front Outside Cap 23 cs Labyrinth Seal 24 CCA A216 Spindle 25 CN Spindle Lock Assembly 26 OR Ring HEADSTOCK ASSEMBLY Refer to page 8 for illustration Page 49

54 27 cc Lock Screw L T S Sealant 28 cc Plunger 29 CD Dowel Pin Screw Elbow LT S Sealant 32 HL B 4 DOT Plug 33 cc Timing Belt Screw 35 KL Serial Number Tag R Escutcheon Pin 36 LHA ft Seal 37 AH Lock Plug Set Screw Spring 39 CN A1 Gasket 40 CN Warning Tag R Escutcheon Pin Screw HL Lock Washer Page 50

55 Key Part Number Qty Description Cord Grip LT S Sealant Pipe Plug L T S Sealant BED ASSEMBLY Refer to page 9 for illustration Cord Grip (Machines with Vertical Slide Option) Pipe Plug (Machines without Vertical Slide Option) L T S Sealant Cord Grip L T S Sealant 5 CN A 1 Cover NC Gasket Screw 6 CN Cover Assembly Screw 8 NC Gasket 9 CN L 1 Plate CNA Gasket Screw HC Washer 10 KH Tag R Escutcheon Pin 11 SB HE Switch PT Sealant BP Plug Set Screw L T S Sealant Conduit Assembly 13 KH Tag R Escutcheon Pin 14 NC Switch PT Sealant 15 CN Cover CN Gasket Screw Cord Grip Gasket CN Nut Cord Grip Gasket AH Nut 18 LH Bed Plate 19 NC Stud (Machine with Part Chute) Nut (Machine with Part Chute) 5P Lock Washer (Machine with Part Chute) NC Pipe Plug (Machine without Part Chute) Page 51

56 20 CN Washer 21 CP B 1 Pipe Plug 22 CN Sleeve 23 22A ft Cable Conduit Assembly Seal 24 CN Tag R Escutcheon Pin PT Sealant 25 NC Connector Block HLA Connector Block Spacer Screw CM Washer NC T 15 Taper Pin 26 SB Tag R Escutcheon Pin PT Sealant 27 - NC Seal Assembly Screw KL Adhesive B Nut 29 CNB Stud Shim 30 SN B 2 Nut 31 CNA Washer 32 CNA solator Adhesive 33 CN Washer 34 CNC Bed 35 CN Washer 36 CN Washer 37 CNA Washer 38 CNB Stud 39 SN B Nut B 1 Nut 41 CNA solator 42 HL Tag R Escutcheon Pin Screw HL Lock Washer Page 52

57 Key Part Number Qty Description NC Nut 2 NC Seal 3 NCA Way Cover Screw 4 CN M 1 Ball Screw CM Lock Washer Screw Male Connector AH Adapter AH Nut and Sleeve AH NF ft 1/4" Tube N 27.5 ft Lubrication Line 6 NC Fitting CARRAGE AND CROSS SLDE - SECTON VEW Refer to page 1 0 for illustration 7 NC Shaft Set Screw NC Loctite 242 Threadlocker 8 NC Race 9 NC Tooth Gear TFB Needle Bearing 10 NC Cover OR Ring Screw 11 AH Gib HM Gib Screw 12 NC Carriage Assembly 13 NC Short Strip NC Long Strip 14 NCA Way Cover Screw 15 BP Brass Plug Set Screw 16 NC Outer Nut NC Seal 17 BP Brass Plug Set Screw 18 NC Outer Nut 19 NC nner Nut NC Loctite 242 Threadlocker 20 OR Ring 21 NC pr Bearings 22 NC F 1 Bearing Support Page 53

58 23 CNB Cover SB Seal CN Ring Screw 24 CNB Cover SB Seal CN Ring Screw Page 54

59 Key Part Number Qty Description Screw L T S Sealant 2 NC Needle Bearing CARRAGE AND CROSS SLDE - AUXLARY VEWS Refer to page 11 for illustration 3 NCA Plate and Shaft Assembly Quad Ring 5 NC Liner OR Ring 6 OR Ring 7 NC V 1 Seal 8 CNA A 1 Key Plate Assembly (CHNC ll Machine) CN KP 1 Key Plate Assembly (CHNC lisp Machine) 9 CN A 1 Eight Station Top Plate Assembly (3/8" Tooling) CN B 1 Eight Station Top Plate Assembly (1/2" Tooling) CN C 1 Eight Station Top Plate Assembly (1 Omm Tooling) CN D 1 Gang Tool Top Plate Assembly (1/2" Tooling) CN Gang Tool Top Plate Assembly (3/8" Tooling) Screw 10 OR Ring 11 NC Thrust Bearing NC Race 12 NC Nut NC Washer ST Loctite 262 Threadlocker 13 OR Ring 14 CN nner Race 15 CN Chip Catcher Screw NC Loctite 222 Threadlocker 16 CT Ball NC Ball Retainer CT Grease 17 NC R 1 Outer Race Screw 18 NC Piston Quad Ring OR Ring 19 OR Ring 20 NC Seal Plate 21 NC Spacer 22 NC Mounting Flange OR Ring Screw Page 55

60 23 CNA B3 1 Cover SB Seal CN Ring Screw 24 CNB Encoder Assembly CP B 4 Washer Screw 25 CN A Adjustable Magnet Body Assembly NC Loctite 222 Threadlocker 26 AD Washer Screw 27 CN C 1 Carrier 28 NC Nut 29 NC Seal 30 LH Bearing Retaining Ring 31 NCA Worm Gear Assembly 32 NC Shaft Key 33 CP Needle Bearing Page 56

61 Key Part Number Qty Description NC CARRAGE AND CROSS SLDE -TOP VEW Refer to page 12 for illustration Elbow 2 NC Stop Connector CD Dowel Pin 3 L Lee Plug 4 OR Ring 5 GE Adhesive 6 CP B Plug 7 OR Ring 8 cc Barb Fitting 9 NC Elbow AH NF 1.94 ft 1/4" Tubing 10 GE Adhesive 11 NCA A Air Motor Assembly (Aro Motor) NC R Air Motor Assembly (.R. Motor) Screw 12 NC Nipple 13 NCA Flow Control Valve Female Connector 15 CN ft Hose 16 CN A 1 Valve Block Assembly CM Lock Washer Screw Cable 18 AM Union AH NF 41.75ft 1/4" Tubing 19 CNA Chip Shield Screw 20 DVB Cable Clamp 21 L Lee Plug 22 CNA A5 1 Stop Assembly Screw Set Screw Set Screw CH Brass Plug 23 CNC A 1 Switch Assembly Screw 24 CNB Cover Screw 25 CN Cushion Assembly Brass Plug Set Screw Page 57

62 26 RH Fitting RH " Hose 27 CN Fitting AH NF 4.75" 1/4" Tubing 28 CNA M 1 Stop Piston Assembly CM Lock Washer Screw Set Screw Set Screw L T S Sealant 30 GE Adhesive 31 PO Spring 32 NCA Valve Body Quad Ring 34 NCB Piston 35 OR Ring 36 OR Ring 37 NCA Check Valve Assembly Page 58

63 Key Part Number Qty Description CN Cover Screw 2 HC Wiper 5P Washer Screw 3 NC Straight Gib TL Dowel Pin Screw Nut 5 NC Top Gib Screw 6 NC L 1 Side Cover CN A7 1 Gasket Screw LH Adhesive LH Activator 7 NC S 1 Switch 8 NC Spring 9 CN A 1 Magnet Assembly 10 NT Dowel Pin Set Screw 11 OR Ring Pipe Plug Screw CH Rolled Collar 13 PF Oil nstruction Tag R Escutcheon Pin 14 HL Oil Cup OR Ring HL Oil 15 NC Side Gib 16 CNA Side Cover CNA A6 1 Gasket Screw Screw LH Adhesive LH Activator 17 CNA Cover Screw 18 TM DOT Plug 19 NC Tag R Escutcheon Pin 20 NC Gib Screw 21 NC Gib Screw CARRAGE AND CROSS SLDE - LEFT END VEW Refer to page 15 for illustration Page 59

64 22 OR ring 23 NC Lubrication Manifold Screw 24 NC Wiper Screw Screw Washer 27 CNA Bed Flange Cover CN Gasket Page 60

65 Key Part Number Qty Description CNA R 1 Rear Housing 2 CN Cover CN B9 1 Gasket WD Star Washer Screw MD B 4 Washer CM Lock Washer MD B 6 Nut CN Rolled Collar NC Cable Tie CARRAGE AND CROSS SLDE - RGHT END VEW Refer to page 16 for illustration 3 CW Nut NC Washer NC Loctite 242 Threadlocker 4 TL Key 5 CN Adapter 6 CNA Motor Plate PT Sealant 7 CN Cap Screw NC Loctite 222 Threadlocker 8 CN Coupling 9 NC Loctite 242 Threadlocker Drive Motor (CHNC ll Machine) Drive Motor (CHNC SP Machine) 11 OR Ring QC Adhesive 12 NT Dowel Pin 13 CN Tag R Escutcheon Pin PT Sealant 14 NC Connector Block 15 NC Connector Block 16 CN Cover CN B7 1 Gasket Screw 17 CN Rolled Collar 18 Jl Pipe Plug LT S Sealant 19 CN Splash Guard CN Splash Guard Retainer MS Screw, M5 MW External Star Washer, M5 20 NT Dowel Pin Screw Page 61

66 Screw CN Rolled Collar 22 CN Tag R Escutcheon Pin 23 CNA Cover CNA Gasket Screw CN Rolled Collar 24 CN MC 1 Motor Cover Screw Pipe Plug LT S Sealant Screw Screw NC Adhesive 28 NC Grommet 29 NC Grommet 30 NC Bracket SL Lock Washer Screw NC Loctite 222 Threadlocker Screw SL Lock Washer MN Nut 32 cc Connector Block Page 62

67 Key Part Number Qty Description Screw CARRAGE DRVE ASSEMBLY - SECTON VEW Refer to page 17 for illustration 2 NC nner Bearing Nut NC Loctite 242 Threadlocker Screw 4 CN A 1 Cover CNA Gasket 5 NC Outer Bearing Nut NC Loctite 222 Threadlocker 6 NC pr Bearings 7 CN Nut CN Seal NC Loctite 222 Threadlocker RF Lubricant Screw 9 CP Welch Plug 10 CP Welch Plug 11 CNB Bracket 12 NC Dowel Pin 13 CN M 1 Ball Screw 14 CN Seal 15 CNB Bearing Support OR Ring 16 CND Housing OR Ring Screw Screw CN Rolled Collar 19 CN A1 1 Ball Screw Cover Screw Screw CM Lock Washer Screw 23 CN Cover 24 NC Fitting and Gasket N 11ft 1/8" Tubing Screw 26 CNB A 1 Ball Screw Cover 27 CNB Bearing Support 28 NC Dowel Pin Screw Page 63

68 Key Part Number Qty Description TL Key 2 CN Clamp 3 CN Motor Adapter PT Sealant CARRAGE DRVE ASSEMBLY - RGHT END VEW Refer to page 19 for illustration 4 NC Loctite 242 Threadlocker 5 OR Ring Screw 7 CN Motor Cover CN Gasket Screw Set Screw 9 NC Grommet 10 CN Tag R Escutcheon Pin PT Sealant Screw SL Lock Washer NC Loctite 222 Threadlocker 12 CN Bracket 13 HM Pipe Plug L T S Sealant Screw NT Pull-Out Dowel Pin 15 CN Connector Block Screw SL Lock Washer Screw CN Rolled Collar 18 NC Cover cc Gasket 19 TM Pipe Plug L T S Sealant Pipe Plug L T S Sealant 21 NC Grommet Cord Grip Screw NC Loctite 242 Threadlocker Drive Motor (CHNC ll Machine) Drive Motor (CHNC lisp Machine) 25 CN Coupling Page 64

69 26 CN Nut NC Loctite 242 Threadlocker 27 NCA Washer 28 TM Pipe Plug L T S Sealant 29 CN Ball Screw Adapter Page 65

70 Key Part Number Qty Description CNA Cover CN Gasket CM Lock Washer MD B 4 Nut 2 D P DOT Plug 3 DP B 4 DOT Plug 4 CN Bushing 5 CN Left Window CN WS 1 Window Stiffener CN Gasket CN Gasket LH Adhesive LH Activator 6 CNA Gasket Screw CP B 8 Washer 7 CN Bushing Screw CM Lock Washer 8 CN Main Door Rail 9 CN UA 1 Upper Window Assembly CN Wiper Screw Lock Washer 10 CN Right Window CN WS 1 Window Stiffener CN Gasket CN Gasket LH Adhesive LH Activator 11 CN Window Retainer CN Gasket 37A Nut CP B 14 Washer CM Lock Washer 12 CN Cover CN Gasket Screw CN Rolled Collar MD B 12 Washer 13 CNA Cover CNB Gasket 14 CN B 2 DOT Plug 15 CN B 1 Blower SL Lock Washer Screw MN Nut COOLANT GUARD - FRONT VEW Refer to page 20 for illustration Page 66

71 16 CNA FM 1 Fan Mount Assembly CN Gasket CN Screw CN Rolled Collar 17 CNA Access Door HG Door Latch HG Door Pull 18 CN " Gasket 19 CN Right Chip Shield CN Gasket 20 CN Support Strap 21 CNB H 1 Housing CN Gasket CN Gasket cc Cable Tie 22 CN Right Bracket MD B 2 Nut WD Lock Washer Screw 23 CN Cable Clamp 24 CN A 1 Cover CN Gasket Screw 25 CN Cable Clamp 26 CN Left Bracket MD B 2 Nut WD Lock Washer Screw 27 cs Tag R Escutcheon Pin 28 CN Gasket Screw CM Lock Washer Washer 29 CN Bracket Assembly CN Gasket CN B 1 Blower SL Lock Washer Screw Screw CN Rolled Collar 30 CN Cover CN Gasket Screw Page 67

72 31 CNA W 2 Window Frame CN WP 2 Frame Assembly CNA Window (Clear) CNA Window (Tinted) LH Adhesive LH Activator 5P B 4 Nut CN Spacer CN K 4 Roller Assembly CM Lock Washer CN RH Cap CN RH Washer CN Handle CN Washer CM Lock Washer Screw CN ft Hose NC Loctite 222 Threadlocker OR Ring 32 CN Adjustable Rail, Main Door 33 CN LA 1 Lower Window Assembly CN Wiper Screw Lock Washer 34 CNC SL Operator Control Panel 35 CN RA 1 Regulator Assembly AHA Gauge Elbow CN CV 1 Control Valve Screw HC Washer B 4 Nut AH Name Plate R Escutcheon Pin CNA Cover 36 SB Spacer Screw 37 CNB Left Chip Shield CN Gasket CN Gasket 38 CN Adjustable Track Screw 39 CN A 1 Door Assembly 5P B 4 Nut CM Lock Washer 5P B 4 Washer CN Spacer CN K 4 Roller Assembly CN Pivot Bushing CN Handle Screw CN ft Hose NC Loctite 222 Threadlocker Page 68

73 40 CNA Cover CNA Gasket CN Retainer KH Wing Nut LH Adhesive LH Activator 41 CN Track Screw CM Lock Washer MD B 6 Washer 42 CN Door Cover HLA Spacer Screw 43 CN Name Plate CN Nut 44 CNA Access Door CN " Gasket HG Door Latch HG Door Pull Page 69

74 Key Part Number Qty Description CNA Decoration Stripe LH Adhesive LH Activator 2 CN Drip Edge CN Clamp Screw MD B 9 Washer 3 CN FC 1 Chip Shield CN Gasket Screw 4 CT Elbow CN Anchor Connector CN Straight Barb Connector L T S Sealant 5 CN Gasket CN Gasket CN Gasket CN Gasket CN Gasket QC Adhesive Screw Washer CM Lock Washer 7 CNC Back Panel CN Gasket Screw 9 AD goo Barb Fitting CT /4" Tubing L T S Sealant 10 CNB Skirt 11 CN Tool Tray Screw Screw 13 CN Gasket CN Gasket LH Adhesive LH Activator 14 CNA Deflector Shield QC " U-Channel LH Adhesive LH Activator 15 CN Hinge MD B 4 Nut MD B 4 Washer Screw COOLANT GUARD - LEFT END VEW Refer to page 21 for illustration Page 70

75 16 MD B 4 Washer CM Lock Washer MD B 4 Nut 17 CN nterlock Bracket 18 CNB MD 1 Front Main Door 19 CNC Drip Edge CN Bushing 20 CLA Limit Switch Screw 21 CN Hinge 5P B 12 Nut Washer CM Lock Washer Screw 22 CN Clamp CN Door Seal MN Nut NC Loctite 222 Threadlocker 23 CN Spring Screw MD B 2 Nut 25 CN A 2 Gas Spring CN Safety Clip CN Ball Stud MD Lock Washer CP B 4 Nut 26 CN nner Ceiling 27 CN Bumper Screw MD B 2 Washer 28 CNA Worklight CN B 2 Mounting Bracket CN Rolled Collar Cord Grip CN Cord Grip Nut Gasket Screw WD Lock Washer 29 CN Splash Guard CN Gasket Screw WD Lock Washer CN Rolled Collar Cord Grip CN Cord Grip Nut Gasket Page 71

76 31 CLA Switch CN Bracket Screw Spring CN Plunger CN Adjuster Nut MD B 2 Nut WD Lock Washer Quad Ring Page 72

77 Key Part Number Qty Description 1 5P B 4 Nut CM Lock Washer 2 CN A 2 Arm Screw CM Lock Washer 5P B 4 Washer CN Pivot Bushing Screw 5P B 8 Washer CN Roller Bearing NC Loctite 222 Threadlocker 5 CN T 2 Toggle 6 CN Left Baffle CN Right Baffle Screw Lock Washer 8 CN Handle Bracket Screw 5P B 2 Washer CM Lock Washer NC Loctite 242 Threadlocker 9 CNA GL Left Guide Rail CNA GR Right Guide Rail 10 RSA Bearing CN P 2 Pin Retaining Ring Washer Screw Lock Washer 5P B 13 Nut COOLANT GUARD -AUXLARY VEWS Refer to page 22 for illustration Page 73

78 Key Part Number Qty Description 1 CN Gasket 2 CN Cover Screw 3 CN Gasket 4 CN C 1 Cover Screw MD B 25 Washer CN Rolled Collar CNA Gasket 5 CN CRT Cover Mounting Plate CN Gasket Screw CP B 6 Washer 6 CNA F1 1 Duct Assembly CN Gasket Screw CP Washer CN Gasket Screw CN Rolled Collar CN Gasket CN C6 2 Gasket MD B 36 Washer 7 CN Cover CN Gasket Screw CN Rolled Collar Screw 5P B 12 Washer 9 CN " Door Gasket Screw CN Rolled Collar MD B 14 Washer u Nut 5P B 14 Washer 11 CN Tag R Escutcheon Pin 12 CNB Back Door HG Latch HG Door Pull CM Lock Washer 5P B 16 Washer MD Nut 13 MD B 10 Nut 5P B 10 Washer 14 CN Back Door Cover COOLANT GUARD - RGHT END VEW Refer to page 23 for illustration Page 74

79 15 MD B 12 Nut 5P B 12 Washer 16 5P B 10 Nut B 10 Washer CN Washer CN Washer 17 CNA RE 1 Right Section CN Gasket, Top CN Gasket, Side CN Gasket, Top CN Gasket, Top CN Gasket, Side Screw CP Washer Screw 18 CN Cover CN C1 1 Gasket 5P Nut TL Washer MD Lock Washer DV Adhesive GE Sealant Screw CM Lock Washer MD B 12 Washer CN Washer 20 CM Lock Washer MD B 2 Nut 21 WD Lock Washer MD B 5 Nut Page 75

80 Key Part Number Qty Description 1 CN Valve Block 2 NCA Rod 3 s Lee Plug Straight Connector 5 CNB M 1 Valve Screw Ring 7 NCA Piston Quad Ring 8 NC Washer Screw Elbow 11 NC " Heat Shrinkable Tubing Screw NC Loctite 222 Threadlocker 13 NCA Pin 14 RH Barb Fitting 15 CT Street Elbow 16 NCA F Front Cap 17 NC Nut 18 NCA R 1 Rear Cap OR Ring Quad Ring STOP PSTON ASSEMBLY Refer to page 24 for illustration Page 76