MECHlift ML 220 Bin Lifter

Transcription

1 MECHlift ML 0 Bin Lifter Spare Parts Catalogue - Prices effective 1 st January 018

2

3 CONTENTS: Page Identifying the lifter, finding its Model and Serial Number... 4 Identifying the Lifter Sub-Assembly components Lifter sub-assembly Fulcrum Arm and Hub Assembly - LHS... 6 Fulcrum Arm and Hub Assembly - RHS... 7 H Frame... 8 Comb Frame... 9 Long Link Rod Short Link Rod Swing Frame... 1 Re-Bush Service kits Main Frame assembly Main Frame Carrier Frame Guard Screen / Frame - LHS Guard Screen / Frame - RHS Hydraulics Hydraulic System Actuator Service Parts... 0 Where to contact Mechlift? See page 3 Partsmen: - Always quote the Mechlift part numbers when ordering parts - Part numbers ending in 1 or 3 usually refer to Left Hand Side parts - Part numbers ending in or 4 usually refer to Right Hand Side parts - If in doubt, please feel free to contact Mechlift, we are always willing to assist 3

4 ML 0 BIN LIFTER ASSEMBLY Part Number A IDENTIFICATION A LIFTER SUB ASSEMBLIES (LH & RH are identical & interchangeable) B C D HYDRAULIC SYSTEM MAIN FRAME ASSEMBLY (including Carriers, Guard Frames) SERIAL AND MODEL NUMBERS are here. ( lower left side of lifter ) Ensure you have the Model and Serial Numbers on hand BEFORE ordering spares 4

5 LIFTER SUB ASSEMBLY Part Number: A This page tells you what the above parts are called and on what page to find them. No. PART 1 FULCRUM ARM AND HUB ASSEMBLY - LEFT HAND Page 6 FULCRUM ARM AND HUB ASSEMBLY - RIGHT HAND Page 7 3 H-FRAME ASSEMBLY Page 8 4 COMB FRAME ASSEMBLY Page 9 5 LONG LINK ROD ASSEMBLY Page 10 6 SHORT LINK ROD ASSEMBLY (or Lower Link Rod) Page 11 7 SWING FRAME ASSEMBLY Page 1 8 ACTUATOR (hidden) and SERVICE PARTS Page 0 9 CARRIER FRAME Page 15 This sub-assembly is sold as a ready part Contact Mechlift 5

6 FULCRUM ARM AND HUB ASSEMBLY - LEFT HAND Part Number: A 1 3 LEFT HAND SIDE Refer to page 13 for single comprehensive re-bush kits covering the whole lifter Block Part No. Part A FULCRUM ARM & HUB ASSEMBLY LH (includes blocks +3) Lifter 1 R 3, A FULCRUM ARM ASSEMBLY LH (includes 4) 1 R A SWING PLATE ASSEMBLY (includes 5 + 6) 1 R 1, K BUSHING KIT Fulcrum Arm R K BUSHING KIT Swing Plate R K BOLT KIT Swing Plate to Swing Frame R

7 FULCRUM ARM AND HUB ASSEMBLY - RIGHT HAND Part Number: 0 00 A 1 RIGHT HAND SIDE Refer to page 13 for single comprehensive re-bush kits covering the whole lifter Block Part No. Part A FULCRUM ARM & HUB ASSEMBLY RH (includes blocks +3) Lifter 1 R 3, A FULCRUM ARM ASSEMBLY RH (includes 4) 1 R, A SWING PLATE ASSEMBLY (includes 5 + 6) 1 R 1, K BUSHING KIT Fulcrum Arm R K BUSHING KIT Swing Plate R K BOLT KIT Swing Plate to Swing Frame R

8 H-FRAME ASSEMBLY Part Number: A 1 3 HARDENED WASHER FIBRE WASHER HARDENED TAPER NOSED BUSH BUSH ID0mm Block Part No. Part Lifter A H-FRAME ASSEMBLY (includes blocks + 3) 1 R 7, K RUBBER PUSH PAD KIT H-Frame R K JOINT SERVICE KIT (Taper Nose Bush) 6 R 6.00 Refer to page 13 for single comprehensive re-bush kits covering the whole lifter NOTE: - Two rubber push pads per H-Frame - Six joint service kits (Taper Nose Bush) per H-Frame 8

9 COMB FRAME ASSEMBLY Part Number: A HARDENED WASHER FIBRE WASHER 6 HARDENED TAPER NOSED BUSH BUSH ID0mm * ACTUAL COMB PROFILE MAY DIFFER FROM OUTLINE ABOVE Block Part No. Part A COMB FRAME ASSEMBLY (Includes blocks, 3, 4, 5 + 6) Lifter 1 R 6, K RUBBER PUSH PAD KIT Comb Frame 1 R K CONICAL BUMP RUBBER KIT Flat Top 1 R K CONICAL BUMP RUBBER KIT 60mm 1 R K JOINT SERVICE KIT (Taper Nose Bush) 1 R NPN BOLT M1 x 80 + WASHER + NUT 1 R 7.00 Refer to page 13 for single comprehensive re-bush kits covering the whole lifter 9

10 LONG LINK ROD ASSEMBLY Part Number: A 1 3 HARDENED WASHER FIBRE WASHER HARDENED BUSH BUSH ID0mm HARDENED TAPER NOSED BUSH BUSH ID0mm Block Part No. Part A LONG LINK ROD ASSEMBLY (includes blocks + 3) Lifter 4 R 1, K JOINT SERVICE KIT (Plain Bush) R K JOINT SERVICE KIT (Taper Nose Bush) R 6.00 Refer to page 13 for single comprehensive re-bush kits covering the whole lifter NOTE: - Two Long Link Rods are required for each Sub Assembly, and four required per complete lifter. 10

11 SHORT LINK ROD ASSEMBLY Part Number A This style now obsolete 1 Replacement style Block Part No. Part A SHORT LINK ROD ASSEMBLY (includes block, Bolt Kits x ) Lifter R 1, K BOLT KIT Short Link Rod Attachment Points R Refer to page 13 for single comprehensive re-bush kits covering the whole lifter NOTE: - One Short Link Rod is required for each sub assembly, and two are required per complete lifter. 11

12 SWING FRAME ASSEMBLY Part Number: A 1 HARDENED WASHER FIBRE WASHER 3 4 HARDENED TAPER NOSED BUSH BUSH ID0mm * ACTUAL FRAME PROFILES MAY DIFFER FROM OUTLINE ABOVE Block Part No. Part A SWING FRAME ASSEMBLY (includes blocks,3+4) Lifter R 6, K JOINT SERVICE KIT (Taper Nose Bush) R NPN BOLT M1 x 80 + WASHER + NUT 1 R K BOLT KIT Swing Plate to Swing Frame R Refer to page 13 for single comprehensive re-bush kits covering the whole lifter 1

13 RE-BUSH SERVICE KITS These service kits do not contain parts for servicing the actuators. (See page 0 for actuator parts) Part No. Part Kit Price Qty A REBUSH KIT BASIC (A Service) R, consists of Taper Nosed Bush - Hardened Swivel Bush - Hardened Bush ID0mm M1 Dome Nut M14 x50 Screw H8 M1 x40 Button Head Screw M1 Washer M1 Nut M1 x 80mm Bolt 0mm Fibre Washer M8 x1.5 Grease nipple straight M14 Washer - Hardened Part No. Part Kit Price Qty A REBUSH KIT Comprehensive (B Service) R 3, consists of REBUSH KIT BASIC plus Bush ID60mm V-Ring Washer Shaft end Fulcrum arm spacer M10 x30 Screw H8 1 4 NOTE: - these kits are for servicing a single Sub Assembly (as shown on page 5). - Two kits are required to service the Complete lifter ( i.e. both left and right hand sides ). HARDENED TAPER NOSED WEARING BUSHES and WELD-ON ENDS ARE AVAILABLE IN BULK AS FOLLOWS: T -- Taper nose bush (Hardened) R 3, T -- Weld on rod end (H-Frame and Link Rods) R 3, BPAP Permaglide bush R REMEMBER It is more economical to buy in bulk than buying each joints kit separately 13

14 FRAME ASSEMBLY Part Number: A 1 3 Block Part No. Part Frame A FRAME ASSEMBLY (includes blocks + 3) 1 R 3, K WHEEL BUMP RUBBER KIT 4 R K HOOK KIT R 1,34.50 Top horizontal channel (with MECHLIFT Logo) is R It is a weld in component 14

15 CARRIER FRAME ASSEMBLY Part Number: A Section C 1 (Carrier Frame Assembly): Block Part No. Part A CARRIER FRAME ASSEMBLY (includes blocks, 3 + 4) Frame R, K KIT ACTUATOR FASTENERS R K CARRIER LOWER MOUNT KIT R K CONICAL BUMP RUBBER KIT R

16 GUARD FRAME ASSEMBLY - LH Part Number: A 3 4 Item Part No. Part Frame A GUARD FRAME ASSEMBLY LH (complete) 1 R 3, K GUARD FRAME LH (Frame & fasteners only) 1 R, A SCREEN LH including Decal 1 R 1, X DECAL 1 R

17 GUARD FRAME ASSEMBLY - RH Part Number: A 3 4 Item Part No. Part Frame A GUARD FRAME ASSEMBLY RH (complete) 1 R 3, K GUARD FRAME RH (Frame & fasteners only) 1 R, A SCREEN RH including Decal 1 R 1, X DECAL 1 R

18 HYDRAULIC SYSTEM 1 A B 3 C D E F 7 8 G H J N O K L M 10 Q R P 9 LEFT HAND SIDE RIGHT HAND SIDE M H J P O N R 17 18

19 Section B HYDRAULIC SYSTEM continued No. Part No. Part Frame 1 HCF1 5.ISO QUICK COUPLER ½ FEMALE 1 R HCM1 5.ISO QUICK COUPLER ½ MALE 1 R HV.MAIN.RELIEVE MAIN RELIEF VALVE 1 R 1, HV.FIL.15 FILTER (including element) 1 R 4, HV.FIL.EL.15 FILTER ELEMENT 1 R HV.FLO.REG.38 FLOW REGULATOR VALVE MODEL 38 1 R 4, HV.VDFR.1.40 FLOW DIVIDER VALVE 1 R 5, HV.FLO.REST.5 FLOW RESTRICTOR R R VALVE HANDLE R HV.VCD.BOX LEVER BOX ASSEMBLY (shaped square) 1 R b HV.VCD.CAP END CAP ASSY (shaped round & spring side) 1 R HV.VCD0.LH 1 HV.VCD0.RH CONTROL VALVE LH (Includes Lever Box but excludes Fittings & Handle) CONTROL VALVE RH (Includes Lever Box but excludes Fittings & Handle) 1 R 4, R 4, HMINI3.8 MINITEST COUPLING R X ACTUATOR R 47, E SPECIAL FITTING Actuator Port 4 R E HYDRAULIC PIPE SET 1 R, b Individual pipes by special order - non plated 1 R HYDRAULIC PIPES Pipe Description Qty A UPPER OUTLET PIPE 1 B UPPER INLET TO MAIN RELIEF VALVE 1 C CENTRE RETURN PIPE 1 D MAIN RELIEF VALVE TO FILTER 1 E LOWER RETURN PIPE 1 F FLOW REGULATOR VALVE TO FLOW DIVIDER VALVE 1 G FLOW DIVIDER VALVE TO LH CONTROL VALVE 1 H FLOW DIVIDER VALVE TO RH APRON CONNECTION 1 J LH ACTUATOR RETURN PIPE 1 K LH CONTROL VALVE TO FLOW RESTRICTOR PIPE 1 L LH VALVE RETURN PIPE 1 M FLOW RESTRICTOR TO LH ACTUATOR SUPPLY PORT 1 N RH CONTROL VALVE SUPPLY PIPE FROM APRON CONNECTION 1 O RH ACTUATOR RETURN PIPE 1 P FLOW RESTRICTOR TO RH ACTUATOR SUPPLY PORT 1 Q RH CONTROL VALVE TO FLOW RESTRICTOR 1 R RH VALVE RETURN PIPE 1 19

20 ACTUATOR SERVICE PARTS INTERNAL STOPPER COLLAR END CAP SHAFT (SPLINED) PERMAGLIDE THRUST WASHER 19mm FOOT Part No. Part Actuator X ACTUATOR 1 R 47,00.00 A SKH5 000 A SKH T SEAL & BRG KIT For full overhaul (Genuine OEM) (includes stopper, thrust washers and seals) SEAL KIT End cap side only (Genuine OEM) (includes wiper, seal, o ring, backup ring) ACTUATOR INTERNAL STOPPER (use only genuine part) 1 R 5,56.00 R R A SKH5 00 THRUST WASHER R X SFT SHAFT 1 R 13, X CO COLLAR R 1, X EC END CAP (without seals) R 1,00.00 NB Observe internal timing marks BEFORE pulling piston and shaft from barrel 0

21 Make your notes below 1

22 Make your notes below

23 Contact information: Please feel free to contact us should you have any queries or need any further information: Telephone: +7 (0) Fax: +7 (0) General enquiries Sales enquiries Web address: query@mechlift.com sales@mechlift.com Physical Address: Postal Address: 84 Mobile Road Airport Industria Cape Town 7490 South Africa 84 Mobile Road Airport Industria Cape Town 7490 South Africa Please Note: This spare parts book is valid for the period: 1 st January 018 till 31 st December 018. The given price reflects the price for each unit, part or kit, some assemblies may require more than one of the same unit, part or kit. Mechlift (Pty) Ltd reserves the right to change prices and /or part numbers without notification. Copyright This publication, or parts thereof, may not be reproduced in any form, by any method, for any purpose, without prior written permission from Mechlift (Pty) Ltd. Liability Whilst every attempt has been made to assure the accuracy of this manual, Mechlift (Pty) Ltd cannot accept responsibility for any errors, which may occur. All information given is subject to change without notice. 3

24