Parts manual: TM5 Trailed Vacuum

Transcription

1 Groundmech Machinery Ltd Technology House, Church Road, Shottermill, Haslemere, Surrey, GU27 1NU Tel: Parts manual: TM5 Trailed Vacuum This Parts Manual has been produced for the reordering of spare parts, whether they are components or sub-assemblies. In some instances a component may not be available as a single item, but will be available as a sub-assembly. For example, a Sleeve may be fitted with a Bearing Bush because the end user will not have the equipment to fit the two parts together without causing damage to them. This Manual consists of numerous diagrams, each detailing a section of the product e.g. the drive system, suspension, pulleys etc. Each diagram has a bubble reference for each individual component, which is cross referenced in the adjacent table to a Part Number. To obtain spare parts, contact our Parts Department, with the part number of the item you require, together with the quantity you need, and an order number (where possible). Alternatively you can place an order using a credit card.

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3 1.1 Sub-assemblies - Inlet manifold No Description Part No Qty 1. Side Hose Blank T Nylock nut 10NNZY 2 3. Plain washer 10PWZY 2 4. Set Screw 10-25SSZY 2 5. Inlet Manifold T Side Hose Mount flange T Plain washer 8PWZY Plain Nut 8PNZY Set Screw 8-15SSZY Set Screw 10-35SSZY Inlet Bottom Plate T Nylock Nut 10NZY Plain Washer 10PWZY 12 3

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5 1.2 Sub-assemblies Inlet Gaiter No Description Part No Qty 1. Gaiter Flange T Gaiter T Rivet 6 x 16PRA Gaiter Rivet Plate T

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7 1.3 Sub-assemblies Impeller Housing No Description Part No Qty 1. Plain nut 10PNZY 5 2. Impeller T Impeller Shaft T Nylock Nut 16NNZY 8 5. Spring Washer 10SWZY 2 6. Intake seal T Key T Driven Pulley T Taper Lock Centre (Impeller) T Grub screw T Inspection Plate T Nylock Nut 10NZY Washer Plain 10PWZY Suction Head Tow Frame T Set Screw 10-25SSZY Fan Housing T Set Screw 16-50SSZY Plain Washer 16PWZY Set Screw 10-30SSZY Bearing T Bearing T

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9 1.4 Sub-assemblies Tension Tray No Description Part No Qty 1. Tension Tray pin T Grease Nipple T Set Screw 12-45SSZY 4 4. Hardened washer 12HWZY 4 5. Tension Tray T Drive pulley T Plain Nut 24PNZY 2 8. Key T Taper Lock Centre (Input) T Bearing T Plain washer C12PWZY Nylock Nut 12NNZY Plain Washer 24PWZY Collar T Grub Screw 8-10KCPGS T-Bar T Spring T Input Shaft T Drive belt T

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11 1.5 Sub-assemblies - Roof No Description Part No Qty 1. Roof T Inner Mesh T Cable Ties CTB 38

12 1.5 Sub-assemblies Suction Head

13 1.6 Sub-assemblies Suction Head No Description Part No Qty 1. Lynch pin T Tow bar T Suction Head T Front Flap Pin T Lift Bar T Snap Ring T Chain (10 links) T Caster locking pin T Plain Washer C24PWZY Caster Spacer T Set Screw 12-25SSZY Wheel Assembly T Plain Washer C12PWZY Caster Axle T Caster Frame T Brush T Bolt 10-90SSZY Plain nut 10PNZY Sprocket T Repair Washer 10RWZY Lift Roller T Locking collar T Grub Screw 8-10KCPGS Hydraulic Motor T Set Screw 12-35SSZY Plain Washer 12PWZY Nylock Nut 12NNZY Front Flap T Front Flap spring T Plain Nut 12PNZY Drive Chain T Split Link T Plain Washer 10PWZY Spring Washer 12SWZY Set Screw 10-90SSZY Set Screw 10-35SSZY Bearing T Nylock Nut 10NNZY Chain Guard T Chain Tensioner T Set Screw 10-45SSZY Side guard tube T R clip T Set Screw 8-35SSZY Nylock Nut 8NNZY 1

14 1.7 Sub-assemblies Control Arm

15 1.7 Sub-assemblies Control Arm No Description Part No Qty 1. Hydraulic valve block T Set Screw 8-60SSZY 4 3. Hydraulic Pivot Bush T Hydraulic mount plate assy T Bolt 8-100BZY 1 6. Spacer tube T Nylock Nut 10NNZY Plain Washer 8PWZY Bolt BZY Hydraulic pressing T Hydraulic pressing T Hydraulic pressing T Roll Pin T Arm Pivot Washer T Set Screw 8-35SSZY Plain Washer 10PWZY Nylock Nut 8NNZY Bolt BZY 4

16 2.1 Main Assembly Main Chassis

17 2.1 Main Assembly Main Chassis No Description Part No Qty 1. Main Chassis T Tyre T ASM 3. Rim T ASM 4. Tyre Assembly T Axle Assembly T Draw Bar Tongue T Wheel Nut T Nylock Nut 20NNZY 8 9. Set Screw 20-75SSZY Set Screw 12-45SSZY Nylock Nut 12NNZY Plain Washer 12PWZY Plain Washer 20PWZY Spacer Plate T Jack T Pin + Chain T Plain Washer 20PWZY 16

18 Diagram 2.1- Main Chassis

19 2.2 Main Assembly Hopper Frame No Description Part No Qty 1. Hopper frame T Roll pin T Hinge Pin T Hopper Chain 25 Links T mm D shackle T Top ram Pin T Rear ram T Ram Pivot pin T Rubber Tie T Hopper Spring T Spring Guide T Spring Pin T Set Screw 10-35SSZY Nylock nut 10NNZY Bolt 10-75BZY Nylock Nut 16NNZY Plain Washer 16PWZY Bolt 16-90BZY Bolt 16-75BZY Spacer T Fork Spring T Fork Ram T Devils fork assy T Spring Spacer T Hopper guide plate T Shaft locking pin T Hopper support Assy T Nylock nut 6NNZY Setpin 6-20SZY 2

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21 Diagram Hopper Frame 2.2a Main Assembly Handbrake No Description Part No Qty 1. Ram Pivot pin T Roll Pin 6-40RPZC 1 3. Washer C24PWZY 1 4. Washer A10PWZY 8 5. Nylock Nut 10NNZY 3 6. Nylock Nut 12NNZY 1 7. Washer C12PWZY 4 8. Arm Clevis Plate T Washer C12PWZY Actuator Arm T Actuator Rod T Nut 24PNZY Bolt 10-50BZY Washer C12PWZY Balance Bar T Nut 12PNZY Set Screw 12-45SSZY Set Screw 10-45SSZY Nylock nut 8NNZY Washer 8PWZY Set Screw 8-50SSZY Axle Brake Lever T

22 Diagram 2.3 Suction Head Lock

23 2.3 Main Assembly Suction Head Lock No Description Part No Qty 1. Bolt BZY 4 2. Rope Guide (L/H) T Handle T Rope Grip T Wire Rope T Nylock Nut 10NNZY 4 8. Hook Spring T Nylock Nut 10NNZY Plain Washer 10PWZY Bolt 12-90BZY Lock Hook T Rope Grip T Plain Washer 12 PWZY Bolt 10-80BZY Spring Tensioner Bolt T Nylock Nut 12NNZY Hook Support Plate T Plain Nut 10PNZY Set Screw 10-45SSZY Plain Nut 10PNZY Hook Spacer T

24 Diagram 2.4 Hopper

25 2.4 Main Assembly Hopper No Description Part No Qty 1. Hopper T Avdale Rivet T Hopper Retaining Strip T Hopper Intake T Spout Liner T Gasket T Gutter bolt 6-20GBZC Plain Washer 6PWZY Nylock Nut 6NNZY Plain Washer 6RWZY Coach bolt 8-30CSZC Nylock Nut 8CBZY Hopper washer T

26 Diagram 2.5 Roof

27 2.5 Main Assembly Roof No Description Part No Qty 1. Roof ASM N/A 1 2. Tip lip T Bump Stop T Spring T Washer 8PWZY 2 6. R Clip T Coach Bolt 8-30CBZC Roof Hinge T Roof Hinge Pin T Split Pin 4-35SPZC Repair Washer 8RWZY Nylock Nut 8NNZY Nylock nut 8NNZY Set Screw 8-60SSZY 2

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29 2.6 Main Assembly - Front Cover No Description Part No Qty 1. Top Guard T Set Screw 6-20SSZY 4 3. Spring Washer 6SWZY 4 4. Plain Washer 6RWZY 4 5. Front Belt Guard T Input Shaft Guard T Plain Washer 6RWZY 4 8. Set Screw 6-20SSZY 4 9. Set Screw 6-30SSZY Spring Washer 6SSZY Plain Washer 6RWZY Nylock Nut 6NNZY Set Screw 10-25SSZY Plain Washer 10PWZY Manual tube T Parts manual T Operators Manual T P Clip T Nylock Nut 10NNZY 2

30 Diagram PTO Shaft 2.7 Main Assembly PTO Shaft No Description Part No Qty 1. PTO Shaft T

31 2.8 Main Assembly (Hydraulics) Ram 1 Hopper 1 Ram 2 Suction Head 2 Non 11 9 Return valve Pressure Line Motor 1 Suction Head /2" Quick Release Bulkhead Return Line 2.8 Main Assembly (Hydraulics) No Description Part No Qty 1. Rear tip ram kit T Devils fork ram kit T Brush motor top kit T Brush motor bottom kit T Top port kit T Third port kit T Second port kit T Valve block kit T Tractor pressure kit T Tractor return kit T Fourth port kit T

32 3.0 Decal Location Rear View Decal Part Numbers No 1 T Danger (Electrical Hazard) 2 T Caution (Crush Hazard) 3 T Caution, Remove key, Read Manual 4 T Turfmech Logo 5 T Warning, Rotating Parts 6 T Caution, Keep Hands & Feet Off 7 T Caution, Read Manual 8 T Caution, Remove Key, Read Manual 9 T Hydraulic Functions

33 9 L/H Side View R/H Side View

34 Front View (Top cover removed) Decal Part Numbers No 1 T Warning Rotating Parts 2 T Danger (Electrical Hazard) 3 T Caution, Read Manual 4 T Caution, Remove key, Read Manual 5 T Danger (Crush Hazard) 6 T Danger, Guard Removed 7 T T ear protection

35 Front Cover Decal Part Numbers No 1 T RPM Max 2 T Danger, Guard Removed 3 T Serial Plate Front Cover removed

36 Top Cover No Decal Part Numbers 1 T Turfmech Logo 2 T Grease Point 3 T RPM Max 4 T No Decal Part Numbers 1 T Danger, Guard Removed 2 T Grease Point Both sides

37 Decal Description PART No, QUANTITY DESCRIPTION T CAUTION REMOVE KEY, READ MANUAL T IDENTIFICATION PLATE.!"! #$ %& ( %#$$) *+#,%- ( %#$$) *+#-*# MODEL SERIAL No YEAR OF MAN'F. UNLADEN WEIGHT Kg T CAUTION (TEXT).

38 PART No, QUANTITY DESCRIPTION T CAUTION READ MANUAL. T GREASE POINT DECAL

39 PART No, QUANTITY DESCRIPTION T WARNING, ROTATING PARTS T DANGER, ELECTRICAL HAZARD

40 PART No, QUANTITY DESCRIPTION T DANGER, CRUSH HAZARD T DANGER, GUARD REMOVED

41 PART No, QUANTITY DESCRIPTION T CAUTION, CRUSH HAZARD T CAUTION KEEP HANDS AND FEET OFF T MAXIMUM RPM 540

42 PART No, QUANTITY DESCRIPTION T Hydraulic Functions T Ear Protection Needed T Torque up wheel nuts

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44 4.0 Optional Extras Wander Hose Mount No Description Part No Qty 1. 8 Hose Flange 10 Hose Flange T T Nylock nut 10NNZY Plain washer 10PWZY Set Screw 10-25SSZY 2 5. Manifold T Side Hose Mount flange T Plain washer 8PWZY Plain Nut 8PNZY Set Screw 8-12SSZY Set Screw 8-20SSZY Inlet Bottom Plate T Nylock Nut 8NZY Diverter Shim T Handle Lock T Plain Washer 12PWZY Set Screw 12-25SSZY Half nut 20HNZB Side handle T Spring Loaded Pin T Plain Washer 20PWZY Plain Nut 20PNZY Set Screw 12-80SSZY Diverter Pivot Bolt Plate T Diverter Spacer T Diverter Flap T Set screw 10-25SZY Spring washer 12SWZY 2

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46 4.1 Optional Extras Wander Hose No Description Part No Qty 1. 8 Inlet Tube 10 Inlet Tube T T Storage Gutter T Bungee Cord T Set Screw 10-25SSZY Plain Washer 10RWZY 8 6. Nylock nut 10NNZY Hose Frame Plate 10 Hose Frame Plate T T Bar Ends T Jubilee Clip 8 Jubilee Clip 10 T T D shackle T Hose Ring 10 Hose Ring T T Hose 10 Hose T T Harness (NOT SHOWN) T Rear hose hook T Hose Support T Plain Washer 12PWZY Nylock Nut 12NNZY Bolt BZY Arm T Lynch pin T R Clip T Support Arm T Plain Washer C24PWZY Snap Ring T Hose Guide 10 Hose Guide T T Jubilee Clip 8 Jubilee Clip 10 T T Chain T

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48 4.2 Optional Extras Lighting Kit No Description Part No Qty 1. Extension cable T R/H Light Assy T Number Plate Back T R/H Light Assy T Female & Pin socket T Rear Triangle(NOT SHOWN) T Grommet T