AWS PARTS BOOK Claas MaxFlex 1200 Twin Fan Header Mount Models
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1 Parts Order Information AWS PARTS BOOK Claas MaxFlex 200 Twin Fan Header Mount Models Contact Info: TEMP Farm Equipment Ltd Wellington St. Box 269 Mitchell, Ontario, Canada N0K-N0 Phone: or Fax: Parts Orders: Craig Rock Sales: Jeff Dolmage Sales: Carmen Drost Technical Info: Mike DeCorte Administration: Ryan Yoanidis Installations: Dave Miller Terms and Conditions:. All goods are F.O.B Mitchell, Ontario, Canada or Minot, ND USA 2. All Parts include 30 day warranty of defects. 3. Please indicate preferred shipment method with order Typical: US:* Western Canada: Ontario: Via UPS ground collect Via DHL ground collect Cardinal Couriers Collect *Western US Orders: Shipped from Agrabase warehouse in Minot, ND via Speedy Couriers. Freight, Including warehouse fee is prepaid and invoiced. 4. Returns accepted within 2 months of purchase, must be unused and are subject to a 0% handling fee. They must be shipped back to AWS prepaid with prior authorization. Version
2 Table of Contents Blower Assembly: 6 Throttle Controls: 7 Rotary Screen Assembly: 5 Frame Assembly: 8 *Electric Controls: * Spoiler and Brush Kits: 3-32 Secondary Drive Assembly: -2 Twin Drive Components: 5-6 Blower Mounting Components: 3-4 Primary Drive Assembly: 9-0 PTO Components: 3-4 Mount Arms: Pre-205: post: Center Pivot Components Pre 205: post: Manifold Components : 7-8 Lock Sleeve Assy:
3 Rotary Screen Assembly Blower Assembly Ref. Part Number Description Qty. AWS0076 Rotary Screen Support Right Hand Fan Shown 2 AWS0384 Rotary Screen Spacer, 3/4 x /2 3 AWS0078 Bearing, Rotary Screen, AS AWS0079 Bearing Flange, PF AWS0077R AWS0077L Rotary Screen, Right Rotary Screen, Left 6 AWS008 Clean Out Plate 7 AWS0080 Rotary Screen Cap 8 HCAG5ZI42034 Bolt, /4nc x 3/4 Carriage 6 9 HLNSTACZI420 Nut, /4 nc Nylock 6 0 HTCHWZI386 Bolt 3/8 nc x Self Tapping 4 AWS0088 Rotary Screen Seal Opt 2 HSAZI38 Washer, 3/8 Flat 4 3 AWS0082 Clevis 2 4 HLNSTACZI23 /2 nc Lock Nut 4 AWS0230R AWS0230L Rotary Screen Assy.RH Rotary Screen Assy. LH Specify Application Ref. Part Number Description Qty. AWS0067 Fan Plate 2 AWS0068 Fan Housing, LH 3 AWS007 AWs0072 Impeller, Right Hand Impeller, Left Hand H7/8 Hub (Included with Impeller) 4 AWS0069 Fan Housing, RH 5 Bolt, 5/6nc x -/4 0 6 Nut, 5/6nc Nylock 2 7 AWS057 Lift Hook 8 AWS0065 Serial Number Plate 9 Bolt, 5/6nc x -/2 (Bolts for Hook) 0 Bolt, 3/8nc x Self Tapping Flange 2 2 Ref. Part Number Description Qty. Bolt, 3/8nc x -/4 2 2 AWS0203 AWS0203L 3 AWS0230R AWS0230L Actuator Mount, RH Actuator Mount LH Rotary Screen Assy, RH Rotary Screen Assy. LH 4 Throttle Control: See Page 7 5 AWS0037 Bearing, Fan Shaft RSC3 2 6 AWS0036 Snap Ring, -/8 EXT. 7 AWS0035 Fan Shaft, 4 8 AWS0038 Fan Shaft Housing, AWS0073 Key, 3/6X-/2 20 AWS0034 Key, /4X2 2 Bolt, ½ nc x ¾
4 Throttle Controls Frame Assembly Right Hand Fan Shown AWS026 Top Bracket AWS04 Throttle Plate 2 AWS023 Bolt, 0-32 Socket Head Cap 2 3 AWS0232 Nut, 0-32 SS Nyloc 2 4 AWS022 AWS024 Throttle Shaft, RH Electric Throttle Shaft, LH electric 5 AWS054 Bolt, Actuator 2 6 AWS0095 Actuator, Throttle Control 7 AWS0203 AWS0203L Right Hand Fan Shown Actuator Mount, RH Actuator Mount, LH 8 Bolt, 3/8ncX-/4 9 AWS07 Stud, M AWS070 Spring Washer 4 Washer, 3/8 Flat 3 2 AWS072 Nut, M0-.50Flange Nyloc 2 AWS0045 Upper Shield Support 3 AWS0042 Spacer, ½ x 4-/4 4 AWS0047 Spacer, Lower Shield 5 AWS0306 Frame Support, Left 6 AWS0307 Frame Support, Right 7 AWS004 Frame Rail, Fan Side 8 AWS0040 Frame Rail, Drive Side 9 AWS084 AWS0084 Shield Assy,RH Shield Assy., LH Specify Color 0 AWS0039 U-Bolt, 3/8nc x 3 2 Bolt, 3/8nc x 8 2 Bolt, 3/8nc x 5-/2 3 Bolt, /2nc x 5-/2 4 Nut, 3/8nc Serrated Flange 5 Nut, /2nc Stover Lock
5 Primary Drive Assembly AWS0020 Belt, 5VX AWS005 Bolt, 7/6ncX5 Tap 3 Flat Washer, 7/6 4 AWS006 Jam Nut, 7/6nc 5 AWS004 Spring, Extension 6 AWS007 Spacer, /2X 3-/2 7 AWS003 Idler Arm, Primary 2 8 Bolt, /2ncX5 2 9 Nut, /2nc Stover Lock 2 0 AWS008 Spacer, /2X-3/6 2 AWS002 Idler, HM Primary 2 Bolt, 3/8ncX 2 3 AWS052 Bushing, Bronze 2 4 Nut, 3/8nc Stover Lock 2 5 AWS02 Sheave, 5VX AWS0008 Bushing E -3/8 7 Lock Washer, ½ (w/6) 3 8 Bolt, /2ncX2-/2 Tap (w/6) 3 9 AWS0420 Bearing Flange, Greasable 4 20 AWS000 Bearing Flange, PF Nut, 3/8nc Flange 2 22 Bolt, 3/8ncX3/4 Carriage 2 23 AWS00 Key, 5/6 x AWS002 Shaft, Secondary HM Right Hand Fan Shown 25 Bolt, /4ncX2 Tap (w/26) 3 26 AWS0022 Bushing, SD -3/8 27 AWS0024 Sheave, 5V AWS0003 Bearing, -3/8 w/ Collar
6 Secondary Drive Assembly AWS00 Belt, 3VX AWS0030 Sheave, 3VX Bolt, /4ncX-/2, Tap (w/6) 3 4 Lock Washer ¼ (w/6) 3 5 AWS0034 Key, /4X-/4 6 AWS0033 Bushing SDS -/8 7 AWS005 Bolt, 7/6ncX5 Tap 8 Flat Washer, 7/6 9 AWS006 Jam Nut, 7/6 0 AWS004 Spring, Extension AWS007 Spacer, /2X 3-/2 2 AWS0459 Spacer, /2X 2 3 AWS03 Idler Arm 4 Bolt, 3/8ncX 2 5 AWS052 Bushing, Bronze 2 6 Nut, 3/8nc Stover Lock 2 7 AWS0024 Sheave, 5VX AWS0022 Bushing, SD -3/8 9 Lock Washer ¼ (w8) 3 20 Bolt, /4ncX2 Tap (w8) 3 2 Nut, 3/8nc Flange 6 22 AWS000 Bearing Flange, PF AWS0003 Bearing, -3/8 Wide Race w/ Collar 2 24 AWS0420 Bearing Flange, Greasable 2 25 Bolt, 3/8nc X3/4 Carriage 6 26 AWS0028 Bushing, SF -3/8 27 AWS0027 Sheave, 3VX Bolt, 3/8ncX2-/2 (w/26) 3 29 Lock Washer, 3/8 (w/26) 3 30 AWS002 Shaft, Secondary 3 AWS00 Key, 5/6X2 2 Right Hand Fan Shown 32 Nut, /2nc Stover Lock 33 Flat Washer, ½ A/R 34 AWS09 Idler, 8 35 Bolt, /2 nc x 8-/
7 Mounting and Drive Components View A: Universal Bearing Support 7 AWS0240 PTO Guard 8 AWS0250 Universal Bearing Support, Claas 9 AWS0003 Bearing, -3/8 Wide Race w/ Collar 20 AWS000 Bearing Flange PF207 2 AWS0420 Bearing Flange, Greasable 22 AWS0249 Universal Brace, Angle 23 3/8 nc x Carriage Bolt /8 nc Serrated Flange Nut /8 nc Flat Washers /8 nc x Bolt 2 A Blower Mounting Components Right Hand Fan Shown. Left Hand Fan has splined output on shaft to couple to factory PTO shaft. AWS0306 AWS0307 Frame Support, LH Frame Support, RH 2 AWS064 Top Link Bracket 3 AWS043 Top Link, 4 AWS059 Universal Bracket Channel, Claas 5 ½ nc x Hex Bolt 6 6 ½ nc Stover Lock Nut 6 7 3/8 nc x Flange Hex Self Tap 8 8 3/8 x Hex Bolt 0 9 3/8 nc Flange Hex Nut 0 0 AWS0508 AWS0592 Shaft, 48, RH Fan Shaft, Claas 200DD, LH Fan AWS0457 PTO Shaft Assy. 2sp /38 rb 2 AWS045 AWS0453 AWS0545 PTO Yoke 2spQR PTO Yoke -3/8rb W/Pin PTO Crss Bearing 3 AWSW00 Key, 5/6 x 2 4 AWS05 Sub AWS0826 Tie Chain Assembly PTO Strap 5 Bolt, 5/6 x 2-3/4 6 5/6 nc Lock Nut
8 Manifold Components Note: Manifold Balancer located /3 from inlet end of manifold. AWS074 Manifold, 0.072Wall AR 2 AWS06 Nozzle Gasket AR 3 Nut, /4nc Nyloc AR 4 AWS063 U-Bolt,/4nc X 8 SS AR 5 AWS0760 Nozzle Saddle AR 6 AWS0762 Nozzle Tube, 42 AR 7 AWS0086 Hose Clamp, AWS0085 Hose Clamp, AWS009 Elbow, 8 x 90 0 AWS0087 Transition Tube, 40 AWS0064 Decal, Transition Tube 2 AWS053 Saddle, With Stud 3 AWS0090 Support, Transition Tube -205 use AWS077 Nozzle, 42 One Piece 205- use AWS0767 Nozzle Assy, 42 Two Piece 35 Models use heavy wall pipe and Cable Kit. See pg Flat Washer ½ 5 Nut, /2nc Stover Lock 6 AWS05 Tie Chain Assembly OPT 7 AWS040 Flex Hose, 8 x 60 8 Lock Sleeve Assembly: See Pages End Cap Assembly: See Pages AWS0202 Manifold Balancer 2 Set Screw, M See Center Pivot Assy
9 Manifold Components Note: AWS0202 Manifold Balancer placed /3 way down manifold from blower. 6 AWS0762 Nozzle Tube, 42 AR 7 AWS0086 Hose Clamp, AWS0085 Hose Clamp, AWS009 Elbow, 8 x 90 0 AWS0087 Transition Tube, 40 AWS0064 Decal, Transition Tube 2 AWS053 Saddle, With Stud 2 3 AWS0090 Support, Transition Tube 4 Flat Washer ½ -205 use AWS077 Nozzle, 42 One Piece 205- use AWS0767 Nozzle Assy, 42 Two Piece 5 Nut, /2nc Stover Lock 6 AWS05 Tie Chain Assembly OPT 7 AWS040 Flex Hose, 8 x 60 8 AWS060 Connector Pipe 2 AWS074 Manifold, 0.072Wall/ft AR 2 AWS06 Nozzle Gasket AR 3 AWS077 Nozzle, 42 AR 4 AWS063 U-Bolt,/4nc X 8 SS AR 5 AWS0760 Nozzle Saddle AR 9 AWS0763 Rear Tube, 45 Black 20 AWS059 Rear Tube Support, Claas DD 2 2 Set Screw m8-0, ss 22 AWS044 Elbow, 45x8 23 Nut /2 nc Flange 2 24 Lock Sleeve Assembly: See Pages Centre Pivot Assembly, See Pages
10 Lock Sleeve Components New End Cap Style, After 204 AWS002 Manifold Arm 2 2 AWS0092 Lock Sleeve 3 AWS06 Bolt, 3/8ncX 5-/2, gr8 2 4 Flat Washer, 3/8 2 5 AWS023 Saddle Clamp 2 6 Nut 3/8nc, Stover Lock 2 7 AWS052 Bushing, Bronze 8 Bolt, 3/8ncX 28 AWS009 Elbow 90x8 29 AWS0086 Hose Clamp, 8.75 Lock Sleeve Components
11 Centre Pivot Assembly, Pre-205 Models AWS0598 CP Tube, B 2 AWS0603 CP Rear Link 3 AWS060 CP Lower Control Arm 4 AWS0602 CP Front Link 5 AWS052 Bushing, Bronze 4 6 AWS0636 Rubber Coupler 7 AWS0546 Actuator, LA23 8 AWS0086 Hose Clamp, AWS0545 Manifold Tilt Indicator 0 AWS059 Spacer, Actuator Bolt 2 AWS054 Bolt, Actuator Mount, 3/8 x -/2 2 AWS0604 CP Clamp 2 3 AWS0605 CP Upper Link 2 4 AWS0669 Decal, Manifold Tilt 5 3/8 nc Nylon Lock Nut 0 6 3/8 Flat Washer 0 7 /2 nc Nylon Lock Nut 4 8 /4 nc x 3/4 Thread Cut Hex SS 9 5/32 x Cotter Pin 2 20 /2 nc x 2-3/4 Bolt 4 2 3/8 nc x 2-/2 Bolt /8 nc x -/4 Bolt 4 23 /4 Toothed Lock Washer
12 Centre Pivot Assembly, Post-205 Models AWS077 Centre Pivot Base 2 AWS0772 Centre Pivot Front Link 3 AWS0773 Centre Pivot Cradle 4 AWS052 Shoulder Bushing 6 5 AWS0776 Spacer, 7/6 x.5 6 AWS0546 Actuator, LA23 7 AWS0774 Centre Pivot Upper Link 2 8 AWS0604 CP Clamp 2 9 AWS0636 Rubber Coupler 0 AWS0085 Hose Clamp. 8.25" 2 Bolt, ½ nc x 2-/2 2 Bolt, ½ x3-/2 3 Bolt, 3/8 nc X 3-/4 4 Bolt, 3/8 nc x -/2 5 Bolt, 3/8 nc X2-/2 6 3/8 Flat Washer 3 7 Bolt, 3/8 nc x -/ /8 nc Stover Lock Nut 8 9 ½ nc Stover Lock Nut 2 20 Bolt, 3/8 nc X 2-3/ /32 x Cotter Pin 2 22 Bolt, 3/8 x-/2 23 Bolt,/4 nc X ¾ 24 AWS0775 Manifold Tilt Indicator 25 AWS0669 Decal, Manifold Tilt
13 Mounting Components AWS062 Lexion Centre Mount Arm 2 AWS0443 Height Adjust Link /2 nc Flange Nut 4 /2 nc x 3 Bolt 2 5 /2 Flat Washer 6 AWS0608 Lexion Link Base 7 /2 nc x 2-/2 Bolt 8 /2 nc Stover Lock Nut 4 9 3/8 nc x Bolt 0 M0 x.5 x 70 Bolt Centre Pivot Mount AM-M0-N Nut Mount Arm, Left Shown AWS0533 AWS0524 Claas Mount Arm Bracket, Left Claas Mount Arm Bracket, Right 2 Bolt, 3/8 x 3 Top Lock Nut, /2 5 4 Bolt, /2 x 2-/2 5 AWS0399 Mount Arm Tube 6 /4 x 3/4 Thread Cut Type F 2 7 AWS0359 JD Mount Arm Slide 8 Bolt, M0 x 75 Hex 9 Nylon Lock Nut, M Bolt, /2 x 2-3/4 2 Bolt, /2 x AWS0398 Spacer, /2x-7/
14 Electrical Controls Dual Switch Controls Item # Part # Description Qty Header Harness AWS0422 Switch Box Assy. Specify Application, Includes Items -9 2 HDTHE2ZI882 Screw, Self Drilling 8-8x3/4 2 3 HNYGR56346 Grommet 4 AWS0264 Cable Tie, AWS0402 Female Spade Terminal, 4g 2 6 AWS0098 Connector Housing, WP Male x2 2 7 AWS0320 Connector Housing, WP Male x4 8 AWS0348 Terminal, WP Female 4 9 AWS0349 Terminal Seal, WP Grey 4 Actuators See applicable parts page for reference AWS0095 Actuator, Fan Control LA2 AWS09 Actuator, Manifold Tilt LA30, All Pre202, Single Manifold AWS0546 Actuator, Manifold Tilt LA23, All post 205, Split Manifold Single Switch Controls Item # Part # Description Qty 6 AWS0385 Switch, DPDT Crossover 7 Power Lead, Specify Application 8 AWS0066 Decal, Switch Bracket 9 AWS0386 Switch Bracket 20 AWS0099 Combine Harness, Single 0 AWS0097 Connector Housing, WP Female x2 AWS032 Connector Housing, WP Female x4 2 AWS0349 Terminal, WP Male 2 3 AWS0403 Wire, 6-2 per ft AR 4 AWS000 AWS00 AWS0580 El. Harness Assy, 33ft El. Harness, Twin Fan 2+ El. Harness Assy, 2 5 AWS0263 Cable Clip, 3/6 Hole AR
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