PARTS BOOK GEN 2 SERIAL # CUT
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1 PARTS BOOK SKID-STEER ROTARY HEADS GEN 2 SERIAL # CUT DIAMOND MOWERS, LLC 50 E 60 th St. North Sioux Falls, SD 5704 FOR WARRANTY CALL DIAMOND MOWERS DIRECT: OUR TECHNICIANS WILL DIAGNOSE YOUR SITUATION OVER THE PHONE TO GET YOU UP AND RUNNING QUICKLY. Phone: Fax: DIAMOND MOWERS, LLC
2 Page 2 Foreword This manual contains the parts breakdown and identification of the various components and structures that make up your mower implement. The illustrations, drawings, and diagrams in this manual are based on the latest information available at the time of publication. Your machine may have product improvements and features not yet contained in this parts manual. Diamond Mowers, LLC reserves the right to make changes at any time without notice or obligation. Diamond Mowers, LLC and Wetblade are trademarks of Diamond Mowers, LLC. This manual should be consulted prior and while assembling the unit, and anytime parts or assembly clarification is needed. Copyright 206 Diamond Mowers, LLC All rights reserved. While every precaution has been taken in the preparation of this manual, the publisher assumes no responsibility for errors or omissions. No part of this book covered by the copyrights heron may be reproduced or copied in any form or by any means graphic, electronic, or mechanical, including photocopying, taping, or information storage and retrieval systems without written permission of the publisher.
3 Page Table of Contents ROTARY HEADS 4 ROTARY HEADS - 72 (829mm) DECK, DIRECT DRIVE 5 ROTARY HEADS - CHAIN CURTAIN (OPTIONAL) 6 ROTARY HEADS - DECAL IDENTIFICATION 7 DRIVE ASSEMBLIES 8 HOW TO DETERMINE YOUR MOTOR PART NUMBER 9 DRIVE ASSEMBLIES - 72 (829mm), 7-28GPM(65-06LPM) 0 DRIVE ASSEMBLIES - 72 (829mm), 29-4GPM(0-55LPM) DECK ASSEMBLIES MOTOR ASSEMBLY MOTOR ASSEMBLY MOTOR ASSEMBLY MOTOR ASSEMBLY MOTOR ASSEMBLY DIRECT DRIVE SPINDLE 8 PRESSURE RELIEF VALVE DIRECT DRIVE SPINDLE 9
4 ROTARY HEADS
5 ROTARY HEADS Page 5 ROTARY HEADS - 72 (829mm) DECK, DIRECT DRIVE REF# PARTS DESCRIPTION 7/6 LOCK WASHER GR 5 /8 LOCK WASHER GR 5 5/8 LOCK WASHER GR 8 -/8 SAE FLAT WASHER GR 8 /8 FLAT WASHER GR 8 /8 X NC HEX CAP 7/6 X NC HEX CAP D BLADE BOLT /8 X -/4 NC PLOW BOLT 5/8 X 2 NC HEX CAP, GR 8 5/8 X 2-/2 NC HEX CAP, GR 8 /8 NC NYLOCK NUT -/8-2 NF SLOTTED HEX NUT GR 8 5/8 NC NYLOCK NUT, GR. 8 /4 ROLL PIN x 2 BRUSH BLADE - 5/8 BOLT PROTECTOR, 60 FBS, AUBURN 72 INCH TRI-HEX DISH D D 72'' DLR 60 SKID FBC ACCESS PORT COVER UPPER DECK COVER, FBS060, D D SPINDLE, DIRECT DRIVE, REMOVEABLE SPLINED INSERT SKID SHOE, 72" SKID STEER - PUSH BAR BLADE KIT (Includes -0057, -0759, -050, -2005, & ) " HOSE CLAMP KIT REQ PART# TORQUE (ft-lbs) TORQUE (Nm)
6 ROTARY HEADS Page 6 ROTARY HEADS - CHAIN CURTAIN (OPTIONAL) /2 SAE FLAT WASHER GR /8 SAE FLAT WASHER GR On 60" DLR 8 On 72" DLR 0 On 84" DLR 0 /8 X -/4 NC HEX CAPSCREW -05 On 60" DLR 8 On 72" DLR 0 On 84" DLR 0 4 /2 X -/4 NC HEX CAPSCREW /2 NC NYLOCK NUT /8 NC NYLOCK NUT -024 On 60" DLR 8 On 72" DLR 0 On 84" DLR 0 7 /4 GALVANIZED CABLE (SOLD PER FOOT) On 60" DLR 22 On 72" DLR 26 On 84" DLR 0 8 /4 WIRE ROPE CLAMP /6 ZINC CHAIN - 7 LINKS GRADE On 60" DLR 59 On 72" DLR 7 On 84" DLR 85 0 CHAIN GUARD D DLR CHAIN GUARD 60" 4-66 D DLR CHAIN GUARD 72" 4-65 D DLR CHAIN GUARD 84" 4-67 BOLT ON CHAIN GUARD RIB 4-65 On 60" DLR 4 On 72" DLR 5 On 84" DLR 5
7 ROTARY HEADS Page 7 ROTARY HEADS - DECAL IDENTIFICATION
8 DRIVE ASSEMBLIES
9 DRIVE ASSEMBLIES Page 9 HOW TO DETERMINE YOUR MOTOR PART NUMBER Note: The following parts pages in the DRIVE ASSEMBLIES section have multiple motor options; to identify which motor you have, follow the instructions below: you will have to first determine your vehicles hydraulic oil GPM requirements (i.e. 6-4gpm). ww Determine what your hydraulic oil flow requirements are for your vehicle in gallons per minute (GPM). ww Locate the Drive Assemblies page in the table of contents in the front of this manual that has a GPM range consistent with your vehicle s GPM requirements, and go to that page. Locate your motor part number. ww If multiple motor options and part numbers are available on your parts page, measure the width of the gear section of your motor to determine which part number is correct for your motor. Measure the gear section shown in the illustration below (see Figure ). GEAR SET WIDTH Motor - (Figure )
10 DRIVE ASSEMBLIES Page 0 DRIVE ASSEMBLIES - 72 (829mm), 7-28GPM(65-06LPM) /8 HI-COLLAR LOCK WASHER /2 X 2-/4 NC HEX CAPSCREW 4-05 /4 X /4 NC HEX CAP /2 X -/2 NC HEX CAP GR /8 X 2-/2 NC SOCKET HEAD CAPSCREW /2 NC NYLOCK NUT /4 NC NYLOCK NUT #2FLG X MJIC-90DEG ADAPTER /2 MALE QUICK COUPLER, FLAT FACE /2 FEMALE QUICK COUPLER, FLAT FACE /8 MALE QUICK COUPLER, FLAT FACE /8 FEMALE QUICK COUPLER, FLAT FACE /4 MALE QUICK COUPLER, FLAT FACE /4 FEMALE QUICK COUPLER, FLAT FACE ADAPTER, MJIC-45DEG X /4MORB #2 FLANGE KIT O-RING (SMALL) (included with #0-206) PRESSURE AND RETURN BLOCK (included with motors) MOTOR BOLT LOCK TAB MOTOR BOLT LOCK BASE O-RING (LARGE) (included with #2-286) MOTOR ADAPTER HOSE X 0 (FJIC X FJIC) "STANDARD" "OPTIONAL UPGRADE" 4000 psi MOTOR (includes #0-206) 2000 SERIES, /6" SECT, 7-20 GAL/MIN SERIES, 7/8" SECT, 2-28 GAL/MIN
11 DRIVE ASSEMBLIES Page DRIVE ASSEMBLIES - 72 (829mm), 29-4GPM(0-55LPM) 7/6 X NC HEX CAPSCREW (included with #9 & 20) /4 X /4 NC HEX CAP /2 X -/2 NC HEX CAP GR /4 NC NYLOCK NUT #20FLG X MJIC-90DEG ADAPTER CHECK VALVE /4 MORB X /4 MJIC ADAPTER /2 MALE QUICK COUPLER, FLAT FACE /2 FEMALE QUICK COUPLER, FLAT FACE /8 MALE QUICK COUPLER, FLAT FACE 2-56 /8 FEMALE QUICK COUPLER, FLAT FACE /8 MALE QUICK COUPLER, FLAT FACE /8 FEMALE QUICK COUPLER, FLAT FACE /4 MALE QUICK COUPLER, FLAT FACE /4 FEMALE QUICK COUPLER, FLAT FACE ADAPTER, /4MOR X /8MJIC ADAPTER, MJIC-45DEG X /4MORB #20 FLANGE KIT (included with #9 & 20) CROSS OVER MANIFOLD KIT (includes #, 8 & 25) TEE MANIFOLD KIT (includes #, 8 & 25) HOSE /8 X 06 (/8FJIC 90DEG X /2MP) RUN-AROUND TUBE MOTOR BOLT LOCK TAB MOTOR BOLT LOCK BASE O-RING (included with #8, 9 & 20) MOTOR M65, 2-/4" GEAR SET, 2-/4" SECT, 29-4 GAL/MIN M65, 2-/2" GEAR SET, " SECT, 5-4 GAL/MIN HOSE X 0 (FJIC X FJIC) "STANDARD" "OPTIONAL UPGRADE" 4000 psi /2MP X /2FP ADAPTER 45 DEG 2-290
12 DECK ASSEMBLIES
13 MOTOR ASSEMBLY DECK ASSEMBLIES Page SNAP RING OUTBOARD BEARING 0-00 BUSHING THRUST PLATE SEAL RETAINER M65 SEAL KIT Avail /2" M65 GEAR HOUSING SHAFT SEAL 50 PSI (included in M65 seal kit) PSI SHAFT END COVER CHECK ASSEMBLY ALIGNMENT BUSHING PORT END COVER 0-09 STUD WASHER GEAR SET OPTION A: 5 2-/2" GEAR SET 0-70 GEAR SET OPTION B: 6 RETAINING RING WASHER /2" GEAR SET CONTINENTAL SHAFT, SPLINED PLUG * SEAL APPLICATOR TOOL (not shown) Avail 0-048
14 MOTOR ASSEMBLY DECK ASSEMBLIES Page 4 SNAP RING OUTBOARD BEARING 0-00 BUSHING THRUST PLATE SEAL RETAINER M65 SEAL KIT Avail GEAR HOUSING SHAFT SEAL 50 PSI (included in M65 seal kit) PSI SHAFT END COVER CHECK ASSEMBLY ALIGNMENT BUSHING PORT END COVER 0-09 STUD WASHER GEAR SET OPTION A: 5 -/4" GEAR SET 0-66 GEAR S ET OPTION B: 6 RETAINING RING WASHER /4" GEAR SET CONTINENTAL SHAFT, SPLINED PLUG * SEAL APPLICATOR TOOL (not shown) Avail 0-048
15 MOTOR ASSEMBLY DECK ASSEMBLIES Page 5 SNAP RING OUTBOARD BEARING 0-00 BUSHING THRUST PLATE SEAL RETAINER M65 SEAL KIT Avail /4" M65 GEAR HOUSING SHAFT SEAL 50 PSI (included in M65 seal kit) PSI SHAFT END COVER CHECK ASSEMBLY ALIGNMENT BUSHING PORT END COVER 0-09 STUD 4 Call 4 WASHER GEAR SET OPTION A: 5 2-/4" GEAR SET 0-65 GEAR S ET OPTION B: 6 RETAINING RING WASHER /4" GEAR SET CONTINENTAL SHAFT, SPLINED PLUG * SEAL APPLICATOR TOOL (not shown) Avail 0-048
16 MOTOR ASSEMBLY DECK ASSEMBLIES Page 6 SHAFT & BEARING KIT (-/4" SPLINED 4T) 0-2 SEAL SEAL, EXCLUSION 0-4 SEAL, SHAFT RING, BACK-UP HOUSING, BEARING, DIAGONAL (FOUR BOLT) SEAL, SHAFT FACE PLATE, WEAR DRIVE, MAIN GEROLER 0-20 PLATE, VALVE DRIVE, VALVE 0-22 VALVE BALANCE RING PIN, BALANCE RING SPRING, COMPRESSION SEAL, FACE, INNER SEAL, FACE, OUTER HOUSING, VALVE PLUG ASSEMBLY W/ O-RING 0-09 O-RING SCREW, CAP SEAL KIT -0064
17 MOTOR ASSEMBLY DECK ASSEMBLIES Page 7 SHAFT & BEARING KIT (-/4" SPLINED 4T) 0-2 SEAL SEAL, EXCLUSION 0-4 SEAL, SHAFT RING, BACK-UP HOUSING, BEARING, DIAGONAL (FOUR BOLT) SEAL, SHAFT FACE PLATE, WEAR DRIVE, MAIN GEROLER 0-20 PLATE, VALVE DRIVE, VALVE 0-22 VALVE BALANCE RING PIN, BALANCE RING SPRING, COMPRESSION SEAL, FACE, INNER SEAL, FACE, OUTER HOUSING, VALVE PLUG ASSEMBLY W/ O-RING 0-09 O-RING SCREW, CAP SEAL KIT -0064
18 DIRECT DRIVE SPINDLE DECK ASSEMBLIES Page 8 BEARING-CONE (TOP) BEARING-CUP (TOP) BEARING-CONE (BOTTOM) BEARING-CUP (BOTTOM) BOLT-HEX HEAD WASHER-FLAT RING-RETAINING -6 8 NUT-LOCK WASHER-LOCK SCREW-SKT HD CAP 6-66 PIPE PLUG (TO COVER) (MAGNETIC) PIPE PLUG (TO COVER) (NON-MAGNETIC) 2-60 PIPE PLUG (TO HUB) (MAGNETIC) WASHER-THRUST (TOP) COUPLING PLATE-KEEPER WASHER-THRUST (BOTTOM) **8 HUB SEAL-OIL 5-00 *20 GUARD **2 SHAFT-OUTPUT COVER C BASE (STANDARD) D BASE (OPTIONAL)
19 DECK ASSEMBLIES Page 9 PRESSURE RELIEF VALVE DIRECT DRIVE SPINDLE 2 4 REF# 2 4 PARTS DESCRIPTION 7/8 UNF JAM NUT JEMTEC D SPINDLE RELIEF VALVE HOSE /2 X 8 (5/8 JIC - /2 MP 90 DEG SWIVEL) D RELIEF VALVE MOUNT REQ PART# TORQUE (ft-lbs) TORQUE (Nm)
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