This chapter contains parts diagrams and parts lists for the RICON S-Series Personal Use

Transcription

1 V. PARTS DIAGRAMS AND LISTS This chapter contains parts diagrams and parts lists for the RICON S-Series Personal Use Wheelchair Lift. The exploded view of each major lift assembly shows individual components referenced by numbers. On each associated list is the reference number, a part description, the quantity used and the Ricon part number. For part numbers of lift decals, refer to the Decal Locations and Part Numbers figure in Chapter II of this manual. LIFT MODEL AND KIT NUMBERS PRODUCT NUMBER S1100-P (First listed model number.) DOCUMENTATION KIT NUMBER PRODUCTION DECAL SET NUMBER SXXXXLPXXXXXXXX SPARE DECAL KIT NUMBER PARTS DIAGRAM PAGE FIGURE [5-1]: MONARCH HYDRAULIC POWER UNIT # FIGURE [5-2]: MONARCH HYDRAULIC POWER UNIT # FIGURE [5-3]: S-SERIES HYDRAULIC SYSTEM FIGURE [5-4]: S-SERIES ELECTRICAL SYSTEM FIGURE [5-5]: S-SERIES PENDANT FIGURE [5-6]: S-SERIES SOLID PLATFORM FIGURE [5-7]: S-SERIES SPLIT PLATFORM FIGURE [5-8]: S-SERIES TRAVELING FRAME FIGURE [5-9]: S-1200 HANDRAIL LIFT SPECIFICATIONS ,

2 5-2 FIGURE [5-1]: MONARCH HYDRAULIC POWER UNIT #1

3 MONARCH HYDRAULIC POWER UNIT #1 S-SERIES (ALL MODELS) WHEELCHAIR LIFT SERIAL NO's SERIAL NO's PRESENT REF. DESCRIPTION QTY. PART NO. 1 MS,10-24 X ½ PHIL PAN, SELF THREAD T 2-1 SOLENOID, SPST, 12V SOLENOID, SPST, 24V HARNESS, PUMP, w/door INTERLOCK 1 V2-ES HARNESS, PUMP, w/door INTERLOCK, 24V HARNESS, PUMP, w'out DOOR INTERLOCK 1 V2-ES HARNESS, PUMP, w'out DOOR INTERLOCK, 24V HARNESS, PUMP,w/3 PIN.093 MOLEX 1 V2-SH NUT, HEX, 10-24NC (BAG OF TEN) SOLENOID, DPST, 12V SOLENOID, DPST, 24V A BUS BAR, MOTOR, SOLENOID (SP SOLENOID) (S.N s ) 1 V2-ES B BUS BAR, MOTOR, SOLENOID (SP SOLENOID) (S.N s ) 1 V2-ES C BUS BAR (SN ) BUS BAR, MOTOR, SOLENOID (DP SOLENOID) ( ) 1 UV-ES BUS BAR (SN ) MOTOR ASSY, 12V, 3", MONARCH PUMP 1 V2-SH MOTOR ASSY, 24V, 3", MONARCH PUMP 1 V2-ES MOTOR ASSY 12V ISKRA (SN ) MOTOR ASSY, W/BRACKET, 12V ISKRA MOTOR ASSY 24V ISKRA (SN ) MOTOR ASSY, W/BRACKET, 24V ISKRA FITTING, "L" 1/4" SAE O-RING BOSS, 1/4" JIC 1 V2-SH DECELERATION VALVE, PARTS KIT 1 V2-SH PLUG, 3/4-16 CAVITY, w/o-ring 2 V2-SH SWITCH, HYDRAULIC PRESSURE PLUG WITH O-RING 1 V2-SH HYD SPOOL VALVE ASSY., 12V DELTROL 1 V2-SH HYD SPOOL VALVE ASSY., 24V DELTROL 1 V2-SH HYD SPOOL VALVE ASSY., 24V DELTROL, 6.25" SPOOL VALVE KIT, 12V, ADA APPLICATIONS SPOOL VALVE KIT, 24V, ADA APPLICATIONS KIT, SPOOL, VALVE, 24V ADA APPLICATIONS RESERVOIR, RICON POWER UNIT, PLASTIC 1 V2-SH PLUG, RESERVOIR, BREATHER FILLER 1 V2-SH CLAMP HOSE 1 V2-SH HYD. POPPET VALVE ASSY., 12V DELTROL 1 V2-SH HYD. POPPET VALVE ASSY,, 24V DELTROL 1 V2-SH SEAL KIT, MANUAL BACK-UP PUMP 1 V2-SH BACK-UP PUMP, MANUAL w'out HANDLE 1 V2-SH BRACKET, TENSION LINK, MONARCH PUMP 1 V2-SH CABLE CLAMP, 3/8", NYLON CABLE CLAMP, 3/16", NYLON CABLE CLAMP, 5/16", NYLON CABLE CLAMP, ½", NYLON CIRCUIT BREAKER, 8 AMP, WITH DECAL 1 V2-SH * CIRCUIT BREAKER, 30 AMP * LIGHT-LIFT ARMED INDICATOR, 12V (S.N s ) 1 UL-ES LIGHT-LIFT ARMED INDICATOR, 24V (S.N. s ) 1 V2-ES BRACKET, SOLENOID MOUNTING ( ) 1 V2-SH BRACKET, SOLENOID ISKRA (SN ) HANDLE, MANUAL BACK-UP PUMP 1 V2-SH JUMPER, DPDT SOLENOID 1 ELJ JUMPER, DPDT SOLENOID w/isolated GROUND 1 ELJ JUMPER, DPDT SOLENOID 1 ELJ

4 REF. DESCRIPTION QTY. PART NO. 30 JUMPER, DPDT SOLENOID 1 ELJ DIODE BLOCK ASSEMBLY PIN & RETAINING RING-BACKUP PUMP 2 V2-SH KIT, PUMP MOTOR BRUSH SET (SN ) 1 V2-SH-115B 33-2 KIT, BRUSH SET (SN ) DECAL, 8 AMP CIRCUIT BREAKER * LIFT ARMED INDICATOR LIGHT ADAPTER (S.N s ) 1 UL-E * WASHER 7/16 FLAT (S.N s ) BRACKET, TENSION LINK, MONARCH PUMP 1 V2-SH JUMPER, SWITCH, PRESSURE, RH PUMP JUMPER, SWITCH, PRESSURE, LH PUMP DECAL, OIL LEVEL WARNING SCREW, SHC, 1/4-20X WASHER, FLAT,.22x.50x VALVE ASSY, POPPET, 12V 1 V2-SH

5 5-5

6 5-6 FIGURE [5-2]: MONARCH HYDRAULIC POWER UNIT #2

7 MONARCH HYDRAULIC POWER UNIT #2 S-SERIES (ALL MODELS) WHEELCHAIR LIFT SERIAL NO's REF. DESCRIPTION QTY. PART NO. 1 MS,10-24 X 1/2 PHIL PAN, SELF THREAD T 2-1 SOLENOID, SPST, 12V SOLENOID, SPST, 24V HARNESS, PUMP, COMMON TO S-SERIES/UV, 12V & 24V 1 V2-ES NUT, HEX, (BAG OF TEN) SOLENOID, DPST, 12V SOLENOID, DPST, 24V MOTOR, SOLENOID BUS BAR (SP SOLENOID) 1 V2-ES MOTOR, SOLENOID BUS BAR (DP SOLENOID) 1 UV-ES KIT, HYD. COMBINATION BLOCK, S-SERIES 12V KIT, HYD. COMBINATION BLOCK, S-SERIES 24V ASSY, MOTOR, 12V, 3", MONARCH PUMP 1 V2-SH ASSY, MOTOR, 24V, 3", MONARCH PUMP 1 V2-SH ASSY, 12V VALVE COIL, HYD. FORCE 2 V2-SH-143A 9-2 ASSY, 24V VALVE COIL, HYD. FORCE 2 V2-SH-142A 10 VALVE, 2-WAY, NC SPOOL HYD. FORCE 1 V2-SH STEEL BALL BEARING, 1/4" DIA. 1 V2-SH BLOCK, COMBINATION, POSI-LOC/SLO-BLOC 1 V2-SH SOCKET BUTTON, 5/16-18 X 2¼", BLACK POPPET, MOVABLE ORIFICE 1 V2-SH SPRING, COMP.,.31 X.75, 0.02 WIRE O-RING, NITRILE, ID,.070 WIDTH CARTRIDGE, FIXED ORIFICE 1 V2-SH BACKER, NITRILE,.390 ID,.053 WIDTH B 19 O-RING, NITRILE,.644 ID,.087 WIDTH BUSHING,.28 ID,.47 0D X.44 1 V2-SH O-RING, NITRILE,.609 ID,.139 WIDTH O-RING, NITRILE,.426 ID,.070 WIDTH VALVE, 2-WAY NC POPPET, HYDRA-FORCE 1 V2-SH ASSY, MANUAL RELEASE STEM 1 V2-SH FITTING, "L" 1/4 JIC-9/16 STRAIGHT THREAD 1 V2-SH RESERVOIR, RICON POWER UNIT, PLASTIC 1 V2-SH CLAMP HOSE 1 V2-SH ASSY, HYD. POPPET VALVE, 12V DELTROL 1 V2-SH ASSY, HYD. POPPET VALVE, 24V DELTROL 1 V2-SH O-RING, NITRILE,.301 ID,.070 WIDTH BACK-UP PUMP, MANUAL w/out HANDLE 1 V2-SH CABLE CLAMP, 3/8" CIRCUIT BREAKER, 8 AMP, WITH DECAL 1 V2-SH CIRCUIT BREAKER, 30 AMP BRACKET, SOLENOID MOUNTING 1 V2-SH HANDLE, MANUAL BACK-UP PUMP 1 V2-SH PLUG, RESERVOIR, BREATHER FILLER 1 V2-SH PLUG, 3/4 CAVITY, W/THIN O-RING 2 V2-SH PIN & RETAINING RING-BACKUP PUMP 2 V2-SH BRACKET, TENSION LINK, MONARCH PUMP 1 V2-SH KIT, PUMP MOTOR BRUSH SET 1 V2-SH-115B 41 DIODE BLOCK ASSEMBLY DECAL, 8 AMP CIRCUIT BREAKER

8 5-8 FIGURE [5-3]: S-SERIES HYDRAULIC SYSTEM

9 HYDRAULIC SYSTEM S-SERIES (ALL MODELS) WHEELCHAIR LIFT SERIAL NO's PRESENT REF. DESCRIPTION QTY. PART NO. 1 HANDLE, MANUAL BACKUP PUMP 1 V2-SH RIVET- 3/16 X 1/2"-SD64BS BLIND, STEEL, DOME CLIP, BACKUP PUMP HANDLE, RETAINING PUMP-COVER, RH; S-SERIES 1 V2-CV COVER- PUMP L.H. MECH. ASSY. S-SERIES (S.N s & ) 1 V2-CV COVER, PUMP, S-SERIES (S.N's ) 1 V2-CV BOLT, HEX 5/16-18 X (BAG OF TEN) WASHER, 5/16" FLAT, SAE HEX ROD, PUMP STANDOFF 2 V2-CV PUMP NOTOP, UV RES, 2KPSI 1 PMP PUMP W/INTLK & ANTIDRIFT 12V 1 PM S-SERIES PUMP, 12V w/common BRACKET (SERIAL NO'S & ) 1 PM S-SERIES PUMP, 24V w/common BRACKET (SERIAL NO'S & ) 1 PM S-SERIES PUMP, 12V w/common BRACKET (SERIAL NO'S ) 1 PM S-SERIES PUMP, 24V w/common BRACKET (SERIAL NO'S ) 1 PM S-SERIES PUMP, COM BRKT, W/O INTLK, RH STD, DCL, 12V 1 PM PLATE, PUMP COVER MOUNT 1 V2-AC PLATE, PUMP MOUNTING 1 V2-AC SOCKET, FLAT, 5/16-18 X 3/4" (BAG OF TEN) STUD, 5/16-18 X 1.75" (BAG OF TEN) CABLE TIE, STD X 1.5 DIA, BLACK, SPECIAL TUBE, BLK POLYURETHANE, 6MM/4MM (PER FOOT) 9' A ADAPTOR, STRT 1/4 NPT MALE (S.N. s ) 2 V2-SH-84 15B ADAPTOR - # 6 SAE MALE - # 4 JIC MALE (S.N s ) FITTING, "L", MALE /4 BARB 2 V2-SH KIT, CYLINDER REPAIR, S-SERIES GLAND & NUT 2 V2-SH FLOW CONTROL, PRESSURE COMPENSATED, FIXED RATE 2 V2-SH SOCKET CAP, 1/4-20 X 1 (BAG OF TEN) HOSE ASSY., 61" X 1/4 JIC X 1/4 JIC 1 V2-SH HOSE ASSY., 25" X 1/4 JIC X 1/4 JIC 1 V2-SH FITTING, RUN TEE, 1/4 JIC M-M-F 1 V2-SH FITTING, "L", 1/4 JIC M-F SWIVEL 3 VS-SH OIL, HYDRAULIC, TEXACO #15, MEETS MIL-H-5606E 1 GAL CYLINDER ASSY., S VS-SH CYLINDER ASSY., S VT-SH CYLINDER ASSY., S V5-SH DECAL, MANUAL OPERATION (TOP, w/cb) GROMMET, CATERPILLAR, 3/16 8.5" SPACER, CABLE OR HOSE, PANDUIT BUSHING 12FDU06, 3/4"D X 3/ * This item is available as part of item 17 and is not available separately. 5-9

10 5-10 FIGURE [5-4]: S-SERIES ELECTRICAL SYSTEM

11 ELECTRICAL SYSTEM S-SERIES (ALL MODELS) WHEELCHAIR LIFT SERIAL NO's PRESENT REF. DESCRIPTION QTY. PART NO. 1A CAM, LIFT CONTROL w/set SCREW (S.N s ) 1 V2-ES-99 1B CAM, LIFT CONTROL (S.N s ) 1 V2-AC SWITCH, LIMIT, FOLD POWER CUTOFF 1 V2-ES BLOCK, FOLD CUTOFF SWITCH OFFSET, 1/4" THICK 1 V2-ES-78 4 BLOCK, FOLD CUTOFF SWITCH OFFSET, 3/8" THICK 1 V2-ES-79 5 SPRING, RETAINING, UPPER/LOWER SWITCH BLOCK 1 V2-ES-95 6 SCREW, PHILLIPS ROUND HEAD, X 2" (ADJUSTING) (BAG OF TEN) SPRING, COMPRESSION,.30 OD X V2-ES-93 8 ROLL PIN,.94 X 1 (TIMING PIN) (BAG OF TEN) ROLL PIN,.94 X.50 (SWITCH BLOCK MOUNT) (BAG OF TEN) SWITCH BLOCK, ASSY., (UPPER & LOWER) 2 V2-ES-82 11A ADJUSTING COLLAR, ASSY., FOLD POWER CUTOFF (S.N s ) 1 V2-BU-89 11B ACTUATOR, FOLD CUTOFF ( S.N s ) 1 V2-AC SWITCH, LIMIT, FLOOR LEVEL POWER CUTOFF (UP & DOWN) 2 V2-ES COMPONENTS, SOLENOID BRACKET (FOR REPLACEMENT PARTS, REFER TO HYDRAULIC POWER UNIT PARTS LIST DRAWING 14 KIT, LIMIT SWITCH BLOCK REPLACEMENT 2 V2-ES SCREW, MACHINE, 4-40 X 1.25 PHIL PAN (BAG OF TEN) SCREW, MACHINE, 4-40 X.75 PHIL PAN (BAG OF TEN) NUT, HEX, 4-40 (BAG OF TEN) HARNESS, MAIN ELECTRICAL, S-SERIES w/interlock 1 V2-ES HARNESS, MAIN ELECTRICAL, S-SERIES w'out INTERLOCK 1 V2-ES CIRCUIT BREAKER, MAIN SPRING, EXTENSION (COVERING CORD ON V2-ES-25C) PLATE, PENDANT SWITCH GUARD, ASSY. 1 V2-ES CLAMP, CABLE 11/16 (S.N s ) MS, X ½ PHIL PAN PIN EXTENSION FOLD CUTOFF (S.N s ) (BAG OF TEN) MS X 1 3/4 PHIL PAN (S.N s ) (BAG OF TEN) MS 8-32 X 1 1/4 PHIL PAN (S.N s ) (BAG OF TEN) NUT-HEX 8-32 NYLON INSERT (S.N s ) (BAG OF TEN) COVER, ELEC SYSTEM; S 1 V2-CV

12 5-12 FIGURE [5-5]: S-SERIES PENDANT

13 S-SERIES PENDANT SERIAL NO'S PRESENT REF. DESCRIPTION QTY. PART NO. 1 SPARE PARTS, STOW/DEPLOY BUTTON S-SERIES SPARE PARTS, UP/DOWN BUTTON S-SERIES SPARE PARTS, V BRACKET, PLASTIC, PENDANT STANDARD PENDANT, STANDARD CONFIG, COIL CORD PENDANT, STANDARD CONFIG, 10 FT CORD PENDANT, STANDARD CONFIG, STEEL CORD KIT PENDANT, S-SERIES, 7 FT KIT PENDANT, S-SERIES, COIL KIT PENDANT, S-SERIES, 10 FT KIT PENDANT, S-SERIES, STEEL KIT, CTL HRNS STRAIN RELIEF ; S-SERIES

14 5-14 FIGURE [5-6]: S-SERIES SOLID PLATFORM

15 SOLID PLATFORM S-SERIES (ALL MODELS) WHEELCHAIR LIFT SERIAL NO's PRESENT REF. DESCRIPTION QTY. PART NO. (1-1) * PLATFORM, 30 X 44 SOLID, FINAL ASSY. 1 V2-PF-384 (1-2) * PLATFORM, 30 X 48 SOLID, FINAL ASSY. 1 V2-PF-385 (1-3) * PLATFORM, 30 X 51 SOLID, FINAL ASSY. 1 V2-PF-386 (1-4) * PLATFORM, 32 X 44 SOLID, FINAL ASSY. 1 V2-PF-387 (1-5) * PLATFORM, 32 X 48 SOLID, FINAL ASSY. 1 V2-PF-388 (1-6) * PLATFORM, 32 X 51 SOLID, FINAL ASSY. 1 V2-PF ROLLSTOP-6", MECH. ASSY., 30" WIDE PLATF 1 V2-PF ROLLSTOP-6", MECH. ASSY., 32" WIDE PLATF 1 V2-PF INNER ROLLSTOP, 30" 1 V2-PF INNER ROLLSTOP, 32" 1 V2-PF ROLLSTOP ACTUATOR, WELD ASSY. L.H. 1 V2-FL-95 5 ROLLSTOP ACTUATOR, WELD ASSY. R.H. 1 V2-FL-94 6 SPACER, BRIDGE PLATE SPRING 2 UV-PF STRIKER, PLATFORM ADJUSTING SCREW 1 VT-AH-42 8 COLLAR, ROLLSTOP ACTUATOR, CONNECTOR 1 VT-BU-41 9 BOLT, HEX 1/4-20 X 7/8" (BAG OF TEN) WASHER 1/4 FLAT SAE NUT-HEX 1/4-20 NYLON INSERT (BAG OF TEN) "T" NUT, STAINLESS (BAG OF TEN) BUSHING-BRONZE ID 2 V2-BU BUMPER, UHMW PLASTIC, 75 D X.38 T 2 V2-AC NUT, HEX, 5/ SOCKET BUTTON, 5/16-18 X 3/4", SST NUT-HEX, 5/16-18 NYLON INSERT, SST SCREW, SOCKET HD. TEK PAN, 8 X 3/4" (BAG OF TEN) HEX BOLT, 5/16" X CAP SCREW, HEX HEAD, 1/4-20 X ½" PIN, OUTER BARRIER 2 V2-FL RIVET, 1/8 X 3/8", ALUMINUM (BAG OF TEN) WASHER, 3/8" SAE DECAL-NO STEP, LEXAN S-SERIES SCREW, SOCKET SET, ½-20 X 1-1/4" SET SCREW, 1/4-20 X 1/4", CUP POINT SAFETY TREAD, X 2.75., BLACK PLATE, ALUMINUM, 5 X 9-3/4" 1 VT-PF WASHER, NYLON,.318 ID X.751 OD X SOCKET BUTTON 1/4-20 X 3/8 SST GUIDE OD X 1/4-20 ID 2 UL-AC SOCKET BUTTON, 5/16-18 X ½ SST A (1) CATCH, BASE LATCH, (S/N ) 1 V2-AC B CATCH, BASE LATCH, (44720-) 1 V2-AC RETAINING RING 3/4" BUSHING 16 FDU 08, 1" D X ½" MATTING, NON-SLIP, 9.50 X 5.50 YELLOW SHIM-PVC SPACER 2 V2-BU SHAFT, PLATFORM MAIN, 1" X 37.25" 1 VT-PI SHAFT, PLATFORM MAIN, 1" X 39.25" 1 VT-PI BUSHING, STEEL,.25ID X.32OD X.19L 2 V2-BU SET SCREW, ½-20 X 1/4", CONE POINT (BAG OF TEN) SPRING, TORSION-S-SERIES, L.H. 1 V2-SP SPRING, TORSION-S-SERIES, R.H. 1 V2-SP HINGE, BRIDGEPLATE 1 V2-PF-057 (1) This part is obsolete, use kit # * Fully assembled platform with all items shown in Figure [5-5], except items 37 and

16 5-16 FIGURE [5-7]: S-SERIES SPLIT PLATFORM

17 SPLIT PLATFORM S-SERIES PERSONAL WHEELCHAIR LIFT SERIAL NO's PRESENT REF. DESCRIPTION QTY. PART NO. (1) * PLATFORM, 30 X 42 SPLIT, FINAL ASSY. 1 V2-PF-380 (2) * PLATFORM, 30 X 48 SPLIT, FINAL ASSY. 1 V2-PF-381 (3) * PLATFORM, 26 X 38 SPLIT, FINAL ASSY., S V1-PF-380 (4) * PLATFORM, 30 X 38 SPLIT, FINAL ASSY., S V1-PF PIN, HINGE, SPLIT PLATFORM DOOR (ONLY FOR PLTF. 30 X 48 SPLIT) 4 VS-PI ROLLSTOP, L.H., ASSY, SPLIT PLATFORM 1 V2-PF ROLLSTOP, L.H., ASSY, SPLIT PLATFORM, S V1-PF ROLLSTOP, R.H., ASSY, SPLIT PLATFORM 1 V2-PF ROLLSTOP, R.H.,ASSY, SPLIT PLATFORM, S V1-PF ROLLSTOP ACTUATOR, L.H., WELD ASSY 1 V2-FL ROLLSTOP ACTUATOR, L.H., WELD ASSY., S V1-PF ROLLSTOP ACTUATOR, R.H., WELD ASSY 1 V2-FL ROLLSTOP ACTUATOR, R.H., WELD ASSY., S V1-PF SPACER, ROLLSTOP 2 UV-PF STRIKER, PLATFORM ADJUSTING SCREW 2 VT-AH-42 8 BUMPER, RUBBER 2 V2-AC-86 9 BOLT, HEX, 1/4-20 X 7/8" (BAG OF TEN) WASHER 1/4 FLAT SAE NUT-HEX 1/4-20 NYLON INSERT (BAG OF TEN) "T" NUT, STAINLESS (BAG OF TEN) BUSHING-BRONZE ID 2 V2-BU BUMPER, UHMW PLASTIC, 75 D X.38 T 2 V2-AC NUT, HEX, 5/ SOCKET BUTTON, 5/16-18 X 1/2" SST NUT-HEX, 5/ SCREW, SOCKET HD. TEK PAN, 8 X 3/4" (BAG OF TEN) HEX BOLT, 5/16" X CAP SCREW, HEX HEAD, 1/4-20 X 1/2" PIN, OUTER BARRIER 2 V2-FL BRACKET, ROD END ATTACHMENT 2 V3-PL WASHER, 3/8" SAE CAP SCREW, SOCKET, FLAT 3/8-16 X 3/4" SCREW, SOCKET SET, 1/2-20 X 1-1/4" (ADJUSTING SCREW) SET SCREW, 1/4-20 X 1/4", CUP POINT SAFETY TREAD, 2.75" X 14" 2 V2-AC RING, RETAINING, 1/4" (ONLY FOR PLTF. 30 X 48 SPLIT) WASHER, NYLON,.318 ID X.751 OD X SOCKET BUTTON 1/4-20 X 3/8 SST GUIDE 1.00 OD X 1/4-20 ID X UL-AC SOCKET BUTTON, 5/16-18 X 1/2 SST A (1) CATCH, BASE LATCH, ( ) 1 V2-AC B CATCH, BASE LATCH (44720-) 1 V2-AC RETAINING RING 3/4" BUSHING 16 FDU 08, 1" D X 1/2" SAFETY TREAD, 9.75 X 5.50 BLACK INNER ROLLSTOP, 30" ASSY. 1 V2-PF INNER ROLLSTOP, 26" ASSY. 1 V1-PF ASSEMBLY, TIE ROD 2 VS-AH BALL JOINT, RIGHT HAND THREAD 2 VS-AH STUD, TIE ROD, LEFT HAND THREAD TO RIGHT HAND THREAD 2 VS-AH SST BALL JOINT, LEFT HAND THREAD 2 VS-AH WASHER, 5/16" SPLIT LOCK NUT, HEX, 5/16-24 (BAG OF TEN) SHAFT, PLATFORM MAIN, 1" X VT-PI SHAFT, PLATFORM MAIN, 1" X VS-PI

18 REF. DESCRIPTION QTY. PART NO. 46 SHIM-PVC SPACER 2 V2-BU END PLUG, PLASTIC, FITS 1.25 X 1.25 X BUSHING, STEEL,.25ID X.32 OD X.19L 2 V2-BU COLLAR, SET SCREW 3/8 #38 2 VS-BU SET SCREW, 1/4-20 X 1/4 CONE POINT (BAG OF TEN) SPRING, TORSION, R.H. 1 V3-SP SPRING, TORSION, L.H. 1 V3-SP-22 (1) This part is obsolete, use replacement kit # * Fully assembled platform with all items shown in Figure [5-6], except items 45 and

19 5-19

20 5-20 FIGURE [5-8]: S-SERIES TRAVELING FRAME

21 TRAVELING FRAME S-SERIES (ALL MODELS) WHEELCHAIR LIFT SERIAL NO's PRESENT REF. DESCRIPTION QTY. PART NO ", WELD ASSY. 1 V2-BA * 32", WELD ASSY. 1 V2-BA ", WELD ASSY., S V1-BA ", WELD ASSY., S V1-BA VERTICAL ARM, S1200, WELD ASSY. 2 VS-AC * VERTICAL ARM, S2000, WELD ASSY. 2 VT-AC * VERTICAL ARM, S5000, WELD ASSY. 2 V5-AC VERTICAL ARM, S1100, WELD ASSY (S.N s ) 2 V1-AC VERTICAL ARM, S1100, WELD ASSY (S.N s ) 2 V1-AC TOP ARM, S1200, MECH. ASSY. 2 VS-AC * TOP ARM, S2000, MECH. ASSY. 2 VT-AC * TOP ARM, S5000, MECH. ASSY. 2 V5-AC BOTTOM ARM, S1200, MECH. ASSY. 2 VS-AC * BOTTOM ARM, S2000, MECH. ASSY. 2 VT-AC * BOTTOM ARM, S5000, MECH. ASSY. 2 V5-AC UPPER, LINK KNUCKLE LEVER, WELD ASSY. 2 VT-AC ** LINK, VERTICAL KNUCKLE S1200, ASSY. W/LOAD SENSOR 1 VS-AC ** LINK, VERTICAL KNUCKLE S2000, ASSY. W/LOAD SENSOR 1 VT-AC ** LINK, VERTICAL KNUCKLE S5000, ASSY. W/LOAD SENSOR 1 V5-AC ** LINK, VERTICAL KNUCKLE S1100, ASSY. W/LOAD SENSOR, SOLID PFORM 1 V1-AC ** LINK, VERTICAL KNUCKLE S1100, ASSY. W/LOAD SENSOR, SPLIT PFORM 1 V1-AC SPRING, KNUCKLE ACTUATOR (S.N s AND BELOW) 2 VT-SP SPRING, KUNCKLE ACTUATOR (S.N s ) 2 VT-SP-42 9 RETAINING RING, 3/4" PIN, SNAP RING, 0.75 OD X 2.145L 2 VT-P SPACER, KNUCKLE LINK 4 VT-BU SOCKET BUTTON 1/4-20 X 1", SST RETAINER, CAM ROLLER 4 V2-AC ROLLER, IRS CAM (S2000 & S5000) 2 V2-AC ROLLER, IRS CAM (S1000 & S1200) 2 V2-AC PIN, CAM ROLLER 2 V2-P BUSHING, 12FDU04 3/4 X 1/4" RIVET, 3/16 X 1/2" BLIND AL (BAG OF TEN) CAP, END, UPPER PARALLEL ARM 2 V2-AC BOLT-HEX 1/4-20 X 3/4 GR SOCKET FLAT, 1/4-20 X 1/2, S WASHER 1/4 FLAT SAE CABLE ASSY., S1200 IRS, 49.50" 2 VS-AC * CABLE ASSY., S2000 IRS, 52.50" 2 VT-AC * CABLE ASSY., S5000 IRS, 55.50" 2 V5-AC CABLE ASSY., S1100 IRS, 45.00" 2 V1-AC NUT-HEX 1/4-20 NYLON INSERT (BAG OF TEN) GROOVED BEARING SR DS 8 VS-AH BEARING-1" OD GROOVED, 0.25 ID, S1100 (S.N s ) WASHER 1/4 FENDER 1" OD * STAND OFF, LG, 1/4" ID X 1/2" OD 4 V2-AC BLOCK, PULLEY MOUNT, IRS 2 V2-AC SOCKET BUTTON HEAD, 1/4-20 X 2.25, SST BUSHING 5/8 OD X 3/16L 2 VS-AH-13 * S2000/S5000 lifts are not available for personal use vans. ** Item 7 is used on serial no. s 103,999 and below. *** Item 51 qty. is one ea. for serial no. s 103,999 and below; qty. is two ea. for serial no. s 104,000 and above. 5-21

22 REF. DESCRIPTION QTY. PART NO. 31 T-NUT, FLAT HEAD, X.25 OD X.44L 2 V2-AC MS X 1/2 PHIL FLAT CAM, ASSY., IRS ACTUATOR 2 V2-AC A BUSHING, OD X ID X 0.97 (S.N's ) KIT # V2-BU B SPACER, RUBBER, IRS CAM (S.N's ) 4 V2-BU PIN, SNAP RING,.38 D X 3.09 L 2 VS-PI RETAINING RING 3/8" BUSHING, STEEL, 251D X 320D X.19L 2 V2-BU LINK, VERTICAL KNUCKLE S1200 WELD ASSY. W/O LOAD SENSOR 2*** VS-AC LINK, VERTICAL KNUCKLE S2000 WELD ASSY. W/O LOAD SENSOR 2*** VT-AC LINK, VERTICAL KNUCKLE S5000 WELD ASSY. W/O LOAD SENSOR 2*** V5-AC LINK, VERTICAL KNUCKLE S1100 WELD ASSY. W/O LOAD SENSOR 2*** V1-AC-069 SOLID PLATFORM 51-5 LINK, VERTICAL KNUCKLE S1100 WELD ASSY. W/O LOAD SENSOR 2*** V1-AC-071 SPLIT PLATFORM 52 **** PIN, LINK ARM, S-SERIES WASHER, FENDER 5/16, SST (BAG OF TEN) SOCKET BUTTON, 5/16-18 X 1/2 SST (BAG OF TEN) SCREW, SOCKET SET, 3/8-16 X 3/8" COP PT SHIELD, PINCH POINT, PVC PLASTIC S1200/S V2-AC * SHIELD, PINCH POINT, PVC PLASTIC S V5-AC SHIELD, PINCH POINT, PVC PLASTIC S V1-AC NUT, SPRING, # SCREW, X ½ PHIL PAN PLUG, HOLE BLK. NYLON 1" LOW PROFILE (S.N s ) BEARING, NYLINER 3/8 ID 11/16 LONG (S.N s ) BUMPER, BUTTON IRS CAM (S.N s ) BUMPER, IRS CAM ANTI-RATTLE (S.N s ) 2 V2-BU BOLT HEX 1/4-20 X 1-3/4 PL GR SPRING, UPPER PARALLEL ARM 2 V2-SP PIN, CAM S-SERIES 1 V2-PI SCREW, SET 5/16-18 X 1" ADAPTOR, PIN CAM S-SERIES 1 V2-P WELD ASSY., LATCH RELEASE 1 V2-AC WELD ASSY., LATCH RELEASE, S V1-AC A BLOCK, MOUNTING, BASE LATCH, (S.N's ) KIT # V2-AC B BLOCK, CENTER MOUNTING, BASE LATCH (S.N's ) 1 V2-AC DOWEL PIN,.094 DIA X.38 L BLOCK, MOUNTING, BASE LATCH 1 V2-AC A BRACKET, PULL SOLENOID (S.N s ) 1 V2-AC B BRACKET, PULL SOLENOID (S.N s ) 1 V2-AC A SOLENOID, ASSY., S-SERIES, 12V (S.N s ) KIT # V2-ES B SOLENOID, ASSY., S-SERIES, 12V (S.N s ) 1 V2-ES A SOLENOID, ASSY., S-SERIES, 24V (S.N s ) KIT # V2-ES B SOLENOID, ASSY., S-SERIES, 24V (S.N s ) 1 V2-ES CLIP, SPRING, BASE LATCH 1 V2-AC SCREW X 1/2 PHIL PAN SOCKET FLAT X 1/2 SST S NUT-HEX NYLON INSERT PIN, SPRING MOUNTING 1 V2-P SPRING-DOOR HELPER.380D X 3.5" 1 V2-SP BUSHING LATCH COVER 2 V2-BU BOLT-HEX 5/16-18 X 3/4" (BAG OF TEN) * S2000/S5000 lifts are not available for personal use vans. ** Item 7 is used on serial no. s 103,999 and below. *** Item 51 qty. is one ea. for serial no. s 103,999 and below; qty. is two ea. for serial no. s 104,000 and above. **** Use Pin Kit below serial number

23 REF. DESCRIPTION QTY. PART NO. 96 SOCKET, FLAT 5/16-18 X 3/4 (BAG OF TEN) SOCKET BUTTON, 1/4-20 X 1/2" SST (BAG OF TEN) A COVER, BASE LATCH (S.N s ) 1 V2-CV B COVER, BASE LATCH (S.N s ) 1 V2-CV BOLT HEX 5/16-18 X (BAG OF TEN) WASHER, 5/16" FLAT, SAE TOUCH-UP PAINT SPRAY, CHARCOAL BUSHING, E-COVER MOUNT 2 V2-BU BOLT-HEX 1/4-20 X 1 GR5 (BAG OF TEN) GROMMET, 5/16" ID, 1/2 OD, 3/32" PIN-CONTROL CAM, S-SERIES (S.N s ) 1 V2-PI KIT, S-SRIES CNTRL CAM RETROFIT RIVET BLIND, STEEL-3/16-5/8 SD68BS WASHER, DOUBLED KEY HOLE WASHER, FENDER 5/16, SST SOCKET, BUTTON, 5/16-18 X 1/2 SST (BAG OF TEN) * S2000/S5000 lifts are not available for personal use vans. ** Item 7 is used on serial no. s 103,999 and below. *** Item 51 qty. is one ea. for serial no. s 103,999 and below; qty. is two ea. for serial no. s 104,000 and above. 5-23

24 5-24 FIGURE [5-9]: S-1200 HANDRAIL

25 S-1200 HANDRAIL S-SERIES PERSONAL WHEELCHAIR LIFT SERIAL NO's PRESENT REF. DESCRIPTION QTY. PART NO. 1 HANDRAIL ASSY, S1200 W/SWITCH, RIGHT (TUBE STYLE) 1 VS-AC HANDRAIL ASSY, W/SWITCH, S1200, LEFT (TUBE STYLE) 1 VS-AC BUMPER, RUBBER 2 V2-AC-86 4 CAP, ROUND BLACK (S.N s ) HARNESS, ARM SWITCH 1 V2-ES HARNESS, RIGHT HANDRAIL SWITCH 1 V2-ES HANDRAIL ASSY, W/O SWITCH; 1 VS-AC

26 5-26

27 APPENDIX 1 LIFT SPECIFICATIONS SOLID AND SPLIT PLATFORMS S-SERIES PERSONAL USE WHEELCHAIR LIFT - SOLID PLATFORM Power... electro-hydraulic motor Pump rating - 12 volts DC amp. avg./cycle, 1250 psi Pump rating - 24 volts DC amp. avg./cycle, 1250 psi Hydraulic cylinders... 2ea, 1.5", power-up/gravity-down Rated load capacity lbs. Manual backup (up)... hand pump Manual backup (down)...pressure release valve Lift Weight... approx lbs. DIMENSIONS (inches) Model A B C D E F G H Stationary frame width Height (folded) Installation depth (folded) Usable platform width Usable platform length Floor-toground travel Traveling frame width Clear entry width S1100-P S1101-P S1200-P S1203-P S1204-P S1205-P S1207-P S1208-P

28 S-SERIES PERSONAL USE WHEELCHAIR LIFT - SPLIT PLATFORM Power... electro-hydraulic motor Pump rating - 12 volts DC amp. avg./cycle, 1250 psi Pump rating - 24 volts DC amp. avg./cycle, 1250 psi Hydraulic cylinders... 2ea, 1.5", power-up/gravity-down Rated load capacity lbs. Manual backup (up)... hand pump Manual backup (down)...pressure release valve Lift Weight... approx lbs. DIMENSIONS (inches) Model A B C D E F G H Stationary frame width Height (folded) Installation depth (folded) Usable platform width Usable platform length Floor-toground travel Traveling frame width Clear entry width S1132-P S1133-P S1230-P S1231-P Back to index-