TABLE DES MATIÈRES IV. PIÈCES DIAGRAMME DE PIÈCES
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1 IV. PIÈCES TABLE DES MATIÈRES C e chapitre contient les diagrammes de pièces et les listes pour l élévateur RICON KlearVue. Les vues explosives des assemblages majeurs démontrées séparément ou par ensemble avec comme référence les numéros de pièces. Sur chaque liste, il y a un numéro de référence, une description de la pièce, le nombre utilisé et le numéro de pièce RICON. A ce qui attrait au numéro de pièce des décalques, référez à la Figure 2-23 au chapitre II de ce manuel. DIAGRAMME DE PIÈCES PAGE FIGURE 4-1: UNITÉ DE PUISSANCE HYDRAULIQUE MONARCH FIGURE 4-2: SYSTÈME HYDRAULIQUE FIGURE 4-3: SYSTÈME ÉLECTRIQUE FIGURE 4-4: COMMANDE À DISTANCE FIGURE 4-5: ÉLÉVATEUR SÉRIE K, ASSEMBLAGE PLATE-FORME PLIANTE, FIGURE 4-6 ÉLÉVATEUR SÉRIE K, ASSEMBLAGE PLATE-FORME PLIANTE, 2003 & FIGURE 4-7 STRUCTURE MOBILE FIGURE 4-8 BRAS DE SÉCURITÉ K FIGURE 4-9 BRAS DE SÉCURITÉ K-2005 (ADA) DSS104.A 4-1
2 FIGURE 4-1: UNITÉ DE PUISSANCE MONARCH DSS102.A
3 UNITE DE PUISSANCE MONARCH REF DESCRIPTION QTY PART NO. 1 MS, X ½ PHIL PAN, SELF TREAD T 2-2 SOLENOID, SPST, 12V SOLENOID, SPST, 24V HARNESS, PUMP, W/DOOR INTERLOCK 1 V2-ES HARNESS, PUMP, W/OUT DOOR INTERLOCK 1 V2-ES NUT, HEX, (BAG OF TEN) SOLENOID, DPST, 12V SOLENOID, DPST, 24V BUS BAR, MOTOR/SOLENOID (SP SOLENOID) 1 V2-ES BUS BAR MOTOR/SOLENOID (DP SOLENOID) ( ) 1 UV-ES BUS BAR (SN ) MOTOR ASSY, 12V, 3, MONARCH PUMP (SN ) 1 V2-SH MOTOR ASSY, 24V, 3, MONARCH PUMP (SN ) 1 V2-ES MOTOR ASSY 12V ISKRA (96000-) MOTOR ASSY, W/BRACKET, 12V ISKRA MOTOR ASSY 24V ISKR (SN ) MOTOR ASSY, W/BRACKET, 24V ISKRA FITTING, L ¼ SAE O-RING BOSS, ¼ JIC 1 V2-SH DECELERATION VALVE, PARTS KIT 1 V2-SH PLUG, ¾-16 CAVITY, W/O-RING 2 V2-SH SWITCH, HYDRAULIC PRESSURE PLUG WITH O-RING 1 V2-SH HYD SPOOL VALVE ASSY., 12V DELTROL 1 V2-SH HYD SPOOL VALVE ASSY., 24V DELTROL 1 V2-SH SPOOL VALVE KIT, 12V, ADA APPLICATIONS SPOOL VALVE KIT, 24V, ADA APPLICATIONS RESERVOIR, RICON POWER UNIT, PLASTIC 1 V2-SH PLUG, RESERVOIR, BREATHER FILLER 1 V2-SH CLAMP HOSE 1 V2-SH HYD.POPPET VALVE ASSY., 12V DELTROL 1 V2-SH HYD. POPPET VALVE ASSY., 24V DELTROL 1 V2-SH SEAL KIT, MANUAL BACK-UP PUMP 1 V2-SH BACK-UP PUMP, MANUAL W/OUT HANDLE 1 V2-SH BRACKET, TENSION LINK, MONARCH PUMP 1 V2-SH CABLE CLAMP, 3/ CIRCUIT BREAKER, 8 AMP, WITH DECAL 1 V2-SH CIRCUIT BREAKER, 30 AMP LIGHT-LIFT ARMED INDICATOR, 12V (SN s ) 1 UL-ES LIGHT-LIFT ARMED INDICATOR, 24V (SN s ) 1 V2-ES BRACKET, SOLENOID MOUNTING ( ) 1 V2-SH BRACKET, SOLENOID ISKRA (SN 96000) HANDLE, MANUAL BACK-UP PUMP 1 V2-SH JUMPER, DPDT SOLENOID 1 ELJ JUMPER, DPDT SOLENOID W/ISOLATED GROUND 1 ELJ JUMPER, DPDT SOLENOID 1 ELJ JUMPER, DPDT SOLENOID 1 ELJ DIODE BLOCK ASSEMBLY PIN & RETAINING RING-BACKUP PUMP 2 V2-SH KIT, PUMP MOTOR BRUSH SET (SN ) 1 V2-SH-115B 33-2 KIT, BRUSH SET (SN ) DECAL, 8 AMP CIRCUIT BREAKER LIFT ARMED INDICATOR LIGHT ADAPTER (SN s ) 1 UL-ES WASHER 7/16 FLAT (SN s ) BRACKET, TENSION LINK, MONARCH PUMP 1 V2-SH JUMPER, SWITCH, PRESSURE, RH PUMP JUMPER, SWITCH, PRESSURE, LH, PUMP DSS104.A 4-3
4 FIGURE 4-2: SYSTÈME HYDRAULIQUE DSS102.A
5 SYSTEME HYDRAULIQUE REF DESCRIPTION QTY PART NO. 1 HANDLE, MANUAL BACK-UP PUMP 1 V2-SH RIVET 3/16 X ½ SD64BS BLIND, STEEL, DOME CLIP, BACK-UP PUMP HANDLE, RETAINING PUMP-COVER, RH; S-SERIES 1 V2-CV COVER-PUMP L.H. MECH. ASSY. 1 V2-CV COVER, PUMP, S-SERIES 9 (SN s ) 1 V2-CV BOLT, HEX 5/16-18 X (BAG OF TEN) WASHER, 5/16 FLAT SAE HEX ROD, PUMP STANDOFF 2 V2-CV PUMP NOTOP, UV RES, 2KPSI 1 PMP PUMP W/INTLK & ANTIDRIFT 12V 1 PM S-SERIES PUMP, 12V W/COMMOM BRACKET 1 PM S-SERIES PUMP, 24V W/COMMOM BRACKET 1 PM PLATE, PUMP COVER MOUNT 1 V2-AC PLATE, PUMP MOUNTING 1 V2-AC SOCKET, FLAT, 5/16-18 X ¾ (BAG OF TEN) STUD, 5/16-18 X 1.75 (BAG OF TEN) CABLE TIE, STD X 1.5 DIA, BLACK, SPEACIAL TUBE, BLK POLYRETHANE, 6MM/4MM (PER FOOT) A ADAPTOR, STRT ¼ NPT MALE (SN s ) 2 V2-SH-84 15B ADAPTER - #6 SAE MALE -# JIC MALE (SN s ) FITTING, L, MALE ¼ BARB 2 V2-SH KIT, CYLINDER REPAIR, S-SERIES GLAND & NUT 2 V2-SH FLOW CONTROL, PRESSURE COMPENSATED, FIXED RATE 2 V2-SH SOCKET CAP, ¼-20 X 1 (BAG OF TEN) HOSE ASSY., 61 X ¼ JIC X ¼ JIC 1 V2-SH HOSE ASSY., 25 X ¼ JIC X ¼ JIC 1 V2-SH FITTING, RUN TEE, ¼ JIC M-M-F 1 V2-SH FITTING, L, ¼ JIC M-F SWIVEL 3 VS-SH OIL, HYDRAULIC, TEXACO 01554, MEETS MIL-H-5606G 1 GAL CYLINDER ASSY., S VS-SH DECAL, MANUAL OPERATION (TOP, W/CB) GROMMET, CATERPILLAR, 3/ SPACER, CABLE OR HOSE, PANDUIT BUSHING 12FDU06, ¾ D X 3/ DSS104.A 4-5
6 FIGURE 4-3: SYSTÈME ÉLECTRIQUE DSS102.A
7 SYSTEME ÉLECTRIQUE REF DESCRIPTION QTY PART NO. 1 CAM, LIFT CONTROL (SN s ) 1 V2-AC SWITCH, LIMIT, FOLD POWER CUTOFF 1 V2-ES BLOCK, FOLD CUTOFF SWITCH OFFSET, ¼ THICK 1 V2-ES-78 4 BLOCK, FOLD CUTOFF SWITCH OFFSET, 3/8 THICK 1 V2-ES-79 5 SPRING, RETAINING, UPPER/LOWER SWITCH BLOCK 1 V2-ES-95 6 SCREW, PHILLIPS ROUND HEAD, X 2 (ADJUSTING) BAG OF TEN) SPRING, COMPRESSION,.30 OD X V2-ES-93 8 ROLL PIN, 94 X 1 (TIMING PIN) (BAG OF TEN) ROLL PIN, 94 X 50 (SWITCH BLOCK MOUNT) (BAG OF TEN) SWITCH BLOCK, ASSY., (UPPER & LOWER) 2 V2-ES-82 11A ADJUSTING COLLAR, ASSY., FOLD POWER CUTOFF (SN s ) 1 V2-BU-89 11B ACTUATOR, FOLD CUTOFF (SN S ) 1 V2-AC SWITCH, LIMIT, FLOOR LEVEL POWER CUTOFF (UP & DOWN) 2 V2-ES COMPONENTS, SOLENOID BRACKET (FOR REPLACEMANT PARTS, REFER TO - - HYDRAULIC POWER UNIT PARTS LIST DRAWING 14 KIT, LIMIT SWITCH BLOCK REPLACEMENT 2 V2-ES SCREW, MACHINE, 4-40 X 1.25 PHIL PAN (BAG OF TEN) SCREW, MACHINE, 4-40 X.75 PHIL PAN (BAG OF TEN) NUT, HEX, 4-40 (BAG OF TEN) HARNESS, MAIN ELECTRICAL, w/interlock 1 V2-ES HARNESS, MAIN ELECTRICAL, W/OUT INTERLOCK 1 V2-ES CIRCUIT BREAKER, MAIN SPRING, EXTIONSION (COVERING CORD V2-ES-25C) PLATE, PENDANT SWITCH GUARD, ASSY. 1 V2-ES CLAMP, CABLE 11/16 (SN s ) MS, X ½ PHIL PAN PIN EXTENSION FOLD CUTOFF (SN s ) (BAG OF TEN) MS X 1 ¾ PHIL PAN (SN s )(BAG OF TEN) MS 8-32 X 1 ¼ PHIL PAN (SN s ) (BAG OF TEN) NUT-HEX 8-32 NYLON INSERT (SN S ) (BAG OF TEN) COVER, ELEC SYSTEM; S 1 V2-CV DSS104.A 4-7
8 FIGURE 4-4: COMMANDE À DISTANCE DSS102.A
9 COMMANDE A DISTANCE REF DESCRIPTION QTY PART NO. 1 SPARE PARTS, STOW/DEPLOY BUTTON SPARE PARTS, UP/DOWN BUTTON SPARE PARTS, V BRACKET, PLASTIC PENDANT STANDARD PENDANT, STANDARD CONFIG, COIL CORD PENDANT, STANDARD CONFIG, 10 FT CORD PENDANT, STANDARD CONFIG, STEEL CORD KIT PENDANT, 7 FT, UNIVERSAL KIT PENDANT, COILCORD KIT, PENDANT, 10 FT KIT PENDANT, STEEL KIT, CTL HRNS STRAIN RELIEF; DSS104.A 4-9
10 K-LIFT FOLDING PLATFORM ASSEMBLY, 1200 FIGURE: 4-5: ÉLÉVATEUR SÉRIE K, ASSEMBLAGE PLATE-FORME PLIANTE, DSS102.A
11 ELEVATEUR SERIE K, ASSEMBLAGE PLATE-FORME PLIANTE, 1200 REF DESCRIPTION QTY PART NO. 1 KIT, RETROFIT, GAS SPRING SPRING PNEUMATIC ASSIT 2 R5-SP ROD END, 3/8 UNF-LH THREAD KIT, ASSY, LINK, RH HINGE, SPLIT PLTFRM 1 VS-BU-01 6 HINGE, CONCEALED, PLTFRM NUT, TEE, ¼-20 X 14LNECK, SST (BAG OF TEN) TORSION BAR, LH (3030) 1 V3-SP-21 9 ACTUATOR WLDT, ROLLSTOP, LH 1 V2-FL ROLLSTOP ASSY 4 X 30 1 V2-PF PIN, CLEVIS 5/16 X 1-1/4 (BAG OF TEN) TORSION BAR, RH (3030) 1 V3-SP ACTUATOR WLDT, ROLLSTOP, RH 1 V2-FL KIT, ASSY, LINK, LH ASSY, ROLLSTOP, INNER, 30 1 V2-PF CATCH, BASE LATCH 1 V2-AC ADJUSTMENT, CAM ROLLER FOLDING CAM FOLLOWER, 1X 5/8, 7/ DSS104.A 4-11
12 K-LIFT FOLDING PLATFORM ASSEMBLY, 2003 and 2005 FIGURE 4-6: ÉLÉVATEUR SÉRIE K, ASSEMBLAGE PLATE-FORME PLIANTE, 2003 & DSS102.A
13 ELEVATEUR SERIE K, ASSEMBLAGE PLATE-FORME PLIANTE, 2003 & 2005 REF DESCRIPTION QTY PART NO. 1 CATCH, BASE LATCH 1 V2-AC ASSY, ROLLSTOP, INNER, 30 1 V2-PF ADJUSTMENT, CAM ROLLER, FLDG PLATFORM CAM FOLLOWER, 1X 5/8, 7/ ROD END, 3/8-24, UNF-LH THREAD, FE KIT, ASSY LINK, RH, 2003/ HINGE, CONCEALED, PLTFR HINGE, SPLIT PLTFRM 12 VS-BU NUT, TEE, ¼-20 X ¼ L NECK SST TORSION BAR, LH (3030) 1 V3-SP ACTUATOR WLDT, ROLLSTOP, LH 1 V2-FL ROLLSTOP ASSY, 4 X 30 1 V2-PF PIN, CLEVIS 5/16 X 1 ¼ #B363 2 V2-FL TORSION BAR, RH (3030) 1 V3-SP ACTUATOR WLDT, ROLLSTOP, RH 1 V2-FL KIT, ASSY LINK, LH, 2003/ DSS104.A 4-13
14 FIGURE 4-7: STRUCTURE MOBILE DSS102.A
15 STRUCTURE MOBILE REF DESCRIPTION QTY PART NO , WELD ASSY. 1 V2-BA , WELD ASSY. 1 V2-BA VERTICAL ARM, S1200, WELD ASSY. 2 VS-AC VERTICAL ARM, S2000, WELD ASSY. 2 VT-AC VERTICAL ARM, S5000, WELD ASSY. 2 V5-AC TOP ARM, S1200, MECH. ASSY. 2 VS-AC TOP ARM, S2000, MECH. ASSY. 2 VT-AC TOP ARM, S5000, MECH, ASSY. 2 V5-AC BOTTOM ARM, S1200, MECH. ASSY. 2 VS-AC BOTTOM ARM, S2000, MECH. ASSY. 2 VT-AC BOTTOM ARM, S5000, MECH. ASSY. 2 V5-AC UPPER, LINK KNUCKLE LEVER, WELD ASSY. 2 VT-AC LINK, VERTICAL KNUCKLE S1200, ASSY. W/LOAD SENSOR 1 VS-AC LINK, VERTICAL KNUCKLE S2000, ASSY. W/LOAD SENSOR 1 VT-AC LINK, VERTICAL KNUCKLE S5000, ASSY. W/LOAD SENSOR 1 V5-AC SPRING, KNUCKLE ACTUATOR 2 VT-SP-42 9 RETAINING RING, ¾ PIN, SNAP RING, 0.75 OD X 2.145L 2 VT-P SPACER, KNUCKLE LINK 4 VT-BU SOCKET BUTTON ¼-20 X 1, SST RETAINER, CAM ROLLER 4 V2-AC ROLLER, IRS CAM (S2000 & S5000) 2 V2-AC ROLLER, IRS CAM (S1000 & S1200) 2 V2-AC PIN, CAM ROLLER 2 V2-P BUSHING, 12FDU04 ¾ X ¼ RIVET, 3/16 X ½ BLIND AL CAP, END, UPPER PARALLEL ARM 2 V2-AC BOLT-HEX ¼-20 X ¾ GR SOCKET FLAT, ¼-20 X ½, S1100 (BAG OF TEN) WASHER ¼ FLAT SAE KIT, INSTL, IRS CBL ASSY REP; S KIT, INSTL, IRS CBL ASSY REP; S KIT, INSTL, IRS CEL ASSY REP; S NUT-HEX ¼ - 20 NYLON INSERT (BAG OF TEN) GROOVED BEARING SR DS 8 VS-AH BEARING- 1 OD GROOVED, 0.25 ID, S1100 (S.N s ) WASHER ¼ FENDER 1 OD STAND OFF, LG, ¼ ID X ½ OD 4 V2-AC BLOCK, PULLEY MOUNT, IRS 2 V2-AC SOCKET BUTTON HEAD, ¼-20 X 2.25, SST BUSHING 5/8 OD X 3/16L 2 VS-AH T-NUT, FLAT HEAD, X.25 OD X.44L 2 V2-AC MS X ½ PHIL FLAT CAM ASSY, IRS ACTUATOR 2 V2-AC A BUSHING, OD X ID X 0.97 (S.N s ) KIT # V2-BU B SPACER, RUBBER, IRS CAM (S.N. s ) 4 V2-BU PIN, SNAP RING,.38 D X 3.09 L 2 VS-PI RETAINING RING 3/ BUSHING, STEEL, 251D X.32OD X.19L 1 V2-BU LINK, VERTICAL KNUCKLE S1200 WELD ASSY. W/O LOAD SENSOR 2 VS-AC LINK, VERTICAL KNUCKLE S2000 WELD ASSY. W/O LOAD SENSOR 2 VT-AC LINK, VERTICAL KNUCKLE S5000 WELD ASSY. W/O LOAD SENSOR 2 V5-AC PIN, LINK ARM, S-SERIES WASHER, FENDER 5/16, SST (BAG OF TEN) SOCKET BUTTON, 5/16-18 X ½ SST (BAG OF TEN) PIN, SNAP RING, 0.75 D X L (USE WITH 107-1) 2 VT-PI PIN-LINK, ARM, S-SERIES (USE WITH 107-2, 108 AND SCREW, SOCKET SET, 3/8-16 X 3/8 COP PT SHIELD, PINCH POINT, PVC PLASTIC S1200/S V2-AC SHIELD, PINCH POINT, PVC PLASTIC S V5-AC NUT, SPRING, # SCREW, X ½ PHIL PAN DSS104.A 4-15
16 60 PLUG, HOLE BLK. NYLON 1 LOW PROFILES (S.N s ) BEARING, NYLINER 3/8 ID 11/16 LONG (S.N s ) BUMPER, BUTTON IRS CAM (S.N s ) BUMPER, IRS CAM ANTI-RATTLE (S.N s ) 2 V2-BU BOLT HEX ¼-20 X 1 ¾ PL GR SPRING, UPPER PARALLEL ARM 2 V2-SP PIN, CAM 1 V2-PI SCREW, SET 5/16-18 X ADAPTER, PIN CAM S-SERIES 1 V2-P WELD ASSY., LATCH RELEASE 1 V2-AC BLOCK, CENTER MOUNTING, BASE LATCH (S.N s ) 1 V2-AC DOWEL PIN,.094 DIA X.38 L BLOCK, MOUNTING, BASE LATCH 1 V2-AC BRACKET, PULL SOLENOID STOLOK SOLENOID 1 V2-AC SOLENOID, ASSY., S-SERIES, 12V (S.N s ) 1 V2-ES SOLENOID, ASSY., S-SERIES, 24V (S.N s ) 1 V2-ES CLIP, SPRING, BASE LATCH 1 V2-AC SCREW X ½ PHIL PAN SOCKET FLAT X ½ SST S NUT-HEX NYLON INSERT PIN, SPRING MOUNTING 1 V2-P SPRING-DOOR HELPER.38OD X V2-SP BUSHING LATCH COVER 2 V2-BU BUSHING LATCH COVER 2 V2-BU SOCKET, FLAT 5/16-18 X ¾ (BAG OF TEN) SOCKET BUTTON, ¼-20 X ½ SST (BAG OF TEN) COVER, BASE LATCH (S.N s ) 1 V2-CV BOLT HEX 5/16-18 X (BAG OF TEN) WASHER, 5/16 FLAT, SAE TOUCH-UP PAINT SPRAY, CHARCOAL BUSHING, E-COVER MOUNT 2 V2-BU BOLT-HEX ¼-20 X 1 GR5 (BAG OF TEN) GROMMET, 5/16 ID, ½ OD, 3/ PIN-CONTROL CAM, S-SERIES (S.N s ) 1 V2-PI RIVET-3/16-5/8 SD68BS BLIND, STEEL RETAINING RING, ¾ WASHER, DOUBLED KEY HOLE WASHER, FENDER 5/16, SST (BAG OF TEN) SOCKET, BUTTON, 5/16-18 X ½ SST (BAG OF TEN) DSS102.A
17 32DSS104.A 4-17
18 FIGURE 4-8: BRAS DE SÉCURITÉ DSS102.A
19 BRAS DE SÉCURITÉ REF DESCRIPTION QTY PART NO. 1 HANDRAIL ASSY, S1200 W/SWITCH, RIGHT (TUBE STYLE) 1 VS-AC HANDRAIL ASSY, W/SWITCH, S1200, LEFT (TUBE STYLE) 1 VS-AC BUMPER, RUBBER 2 V2-AC-86 4 CAP, ROUND BLACK (S.N s ) HANESS, ARM SWITCH 1 V2-ES HARNESS, RIGHT HANDRAIL SWITCH 1 V2-ES HANDRAIL ASSY, W/O SWITCH 1 VS-AC DSS104.A 4-19
20 K-2005 (ADA) HANDRAILS ASSEMBLY FIGURE 4-9: BRAS DE SÉCURITÉ, K-2005 (ADA) DSS102.A
21 BRAS DE SÉCURITÉ, K-2005 (ADA) REF DESCRIPTION QTY PART NO. 1 BUMPER, RUBBER 2 V2-AC-86 2 CAP, ROUND BLACK HANDRAIL-ASSY, S2000 ADA L.K. 2 VT-AC HANDRAIL-ASSY, S5000 ADA L.H. 2 V5-AC HANDRAIL-ASSY, S2000 ADA R.H. 2 VT-AC HANDRAIL-ASSY, S5000 ADA R.H. 2 V5-AC-85 5 BUCKLE-ASSY W/SWITCH KIT, E-BELT INTERLOCK, 12VDC (S.N s ) KIT, RESTRAINT BELT, 34, ADA APPS, MS, X 1 ¼, PHIL PAN BOLT-HEX 5/16-18 X 1/75 SST KIT, HARNESS BELT RESTRAINT SCREW, HEX, 5/16 18 X ¾ SST SCREW, 5/16 X 3/8 SSS NUT, ESN, ¼-20 THIN, SST STRAP ASSY, ANGLED SLIDER SPACER, TRANSIT HANDRAIL 1 V2-AC TERMINAL, SLP, M, 22-18, FULINS TERMINAL, SLP, M, 16-14, FULINS TERMINAL, SLP, M 16-14, FULINS BUSHING SNAP IN # HARNESS BELT RESTRAINT 1 VT-SB CABLE TIE, STD X 1.5 DIA BLACK, SPECIAL WASHER FLT,.344 X.688 X DSS104.A 4-21
22 Power...electro-hydraulic (power-up/gravity-down) Pump rating: 12 volts DC...65A avg/cycle, 1250 psi 24 volts DC A avg/cycle, 1250 psi Hydraulic cylinders...2ea, 1.5 dia APPENDIX 1 SPECIFICATIONS DE L ÉLÉVATEUR ÉLÉVATEUR, SERIES K Rated load capacity lbs. Manual backup (up)... hand pump Manual backup (down)... pressure release valve Lift Weight lbs. Model DIMENSIONS inches A B C D E F G H Stationary frame width Height (folded) Installation depth (folded) Usable platform width Usable platform length Floor-toground travel Traveling frame width K K K K-2005 ADA K-5005 ADA Clear entry width DSS102.A
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