TOOLS NEWS Update B179G. Diamond Coated End Mills for Graphite. DFendmillseries. Item Expansion. High performance graphite milling.

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1 TOOLS NEWS Update B179G Diamod Coated Ed Mills for Grhite DFedmillseries Item Expasio High performace grhite millig. A

2 Diamod Coated Ed Mills for Grhite DF ed mill series Crystallized Diamod Coatig Diamod coatig is affi xed to substrate esurig log tool life ad prevetig peelig. Rama Spectroscopy New Diamod Coatig Itesity Covetioal Diamod Coatig Rama Shift (cm -1 ) Natural Diamod Fixed Crystallized Diamod Structure Fast, Log Life Diamod Coatig Excellet wear resistace compared to covetioal ed mills! Fixed D Fast Cuttig Performace (DFPSRB).2 Covetioal 1.5mm Area of Photogrh Flak Wear DFPSRB Cuttig Legth (m) Carbide 1mm Ed Mill Work Material Revolutio Feed Rate Cuttig Mode DFPSRBD6R1N3 (ø6mm) Grhite (ISO-63) 2mi -1 (377m/mi) 25mm/mi (.3mm/t.) Dry Cuttig Area of Photogrh Cuttig Performace (DF2MB) Surface Roughess (μm) Covetioal DF2MB 2 8 Cuttig Legth (m) Miimum Wear.2mm Ed Mill Work Material Revolutio Feed Rate Cuttig Mode.5mm.6mm DF2MBR3A1 (ø3mm) Copper 13mi -1 (135m/mi) 13mm/mi (.5mm/t.) Wet Cuttig Water-soluble cuttig fl uid is recommeded for millig copper alloys. 1

3 The seamless bled betwee corer radius ad peripheral cuttig edge esures a good surface fiish. DF2MB Covetioal Fie F First DF4XL DF3XB Ball ose, 2 flute, Log eck, For grhite R.1.5 R3 12mm 54 differet sizes available Ball ose, 3 flute, Ter eck, For grhite R R2.5 1mm 9 differet sizes available Ed mill, Log eck, 4 flute, For grhite ø1 6 ø12 3mm 17 differet sizes available Fie Seamless Geometry First Choice for Grhite Machiig DF4JC DF2XLB DF2MB Ball ose, Medium cut legth, 2 flute, For grhite R3 1 R6 2mm 12 differet sizes available Ed mill, Semi log cut legth, 4 flute, For grhite ø3 ø12mm 6 differet sizes available Expasio DFPSRB Corer radius ed mill, Short cut legth, 2-4 flute, High precisio, For grhite ø.5 R.1 4 ø12 R.5 4mm 41 differet sizes available 2

4 Diamod Coated Ed Mills for Grhite DF4JC Ed mill, Semi log cut legth, 4 fl ute, For grhite UWC DF 3 GFRP Machieable Alumium Alloy Copper Alloy Grhite CFRP Ceramics u e e u u BHTA2 15 ON(h6) Type1 ON(h6) Type2 h6 3 < < ON= <ON<1 -.9 ON= a4 fl ute ed mill with origial diamod coatig for grhite machiig. Order Number ON No.F Stock Type Number of Flutes DF4JCD a 1 DF4JCD a 1 DF4JCD a 2 DF4JCD a 2 DF4JCD a 2 DF4JCD a 2 = Dia. = Legth of Cut = Overall Legth ON = Shak Dia. Recommeded Cuttig Coditios Grhite Copper, Copper alloys Work material <.5 Depth of cut < 2 1) Whe high machiig accuracy is eeded, or workpiece becomes chipped, we recommed lowerig feed rate. 2) Use a millig machie dedicated for grhite. 3) If rigidity of machie or work materials istallatio is very low, or chatterig ad oise are geerated, reduce revolutio ad feed rate proportioately. 3 a : Ivetory maitaied i Ja.

5 DF4XL Ed mill, Log eck, 4 fl ute, For grhite GFRP Machieable Alumium Alloy Copper Alloy Grhite CFRP Ceramics u e e u u UWC DF 3 <3 =3 DN BHTA2 12 ON(h6) Type1 DN Type2 h6 1 < < <ON<6 8<ON< ON= ON(h6) a4 fl ute log eck ed mill with origial diamod coatig for grhite machiig. Order Number DN ON No.F Stock Type DF4XLD1N a 1 DF4XLD1N a 1 DF4XLD1N a 1 DF4XLD15N a 1 DF4XLD15N a 1 DF4XLD2N a 1 DF4XLD2N a 1 DF4XLD2N a 1 DF4XLD3N a 1 DF4XLD3N a 1 DF4XLD3N a 1 DF4XLD4N a 2 DF4XLD4N a 2 DF4XLD6N a 2 DF4XLD8N a 2 DF4XLD1N a 2 DF4XLD12N a 2 Number of Flutes = Dia. = Legth of Cut = Neck Legth DN = Neck Dia. = Overall Legth ON = Shak Dia. 4

6 Diamod Coated Ed Mills for Grhite DF4XL Ed mill, Log eck, 4 fl ute, For grhite Recommeded Cuttig Coditios y Side Millig Grhite Copper, Copper alloys Work material <.5 (<&4) <.1 ( > &4) Depth of cut < 1) Whe high machiig accuracy is eeded, or workpiece becomes chipped, we recommed lowerig feed rate. 2) Use a millig machie dedicated for grhite. 3) If rigidity of machie or work materials istallatio is very low, or chatterig ad oise are geerated, reduce revolutio ad feed rate proportioately. 5

7 y Slottig Grhite Copper, Copper alloys Work material Depth of cut 1) Whe high machiig accuracy is eeded, or workpiece becomes chipped, we recommed lowerig feed rate. 2) Use a millig machie dedicated for grhite. 3) If rigidity of machie or work materials istallatio is very low, or chatterig ad oise are geerated, reduce revolutio ad feed rate proportioately. 6

8 Diamod Coated Ed Mills for Grhite DF2MB Ball ose, Medium cut legth, 2 fl ute, For grhite UWC DF 3 GFRP Machieable Alumium Alloy Copper Alloy Grhite CFRP Ceramics u e e u u ON(h6) Type1 R 3<<6 ±.1 DN ON(h6) Type2 h6 ON= <ON<1 -.9 ON= a2 fl ute ball ose ed mill with origial diamod coatig for grhite machiig. Order Number DN ON No.F Stock Type DF2MBR a 1 DF2MBR3A a 2 DF2MBR3A a 2 DF2MBR3N1A a 2 DF2MBR4A a 2 DF2MBR4A a 2 DF2MBR5A a 2 DF2MBR5A a 2 DF2MBR5N14A a 2 DF2MBR6A a 2 DF2MBR6A a 2 DF2MBR6N15A a 2 (Effective Coatig Legth : x 1-1.5) Number of Flutes = Radius of Ball Nose = Dia. = Legth of Cut = Neck Legth DN = Neck Dia. = Overall Legth ON = Shak Dia. 7 a : Ivetory maitaied i Ja.

9 Recommeded Cuttig Coditios Grhite Copper, Copper alloys Work material R3 R4 R5 R Depth of cut 1) Whe high machiig accuracy is eeded, or workpiece becomes chipped, we recommed lowerig feed rate. 2) Use a millig machie dedicated for grhite. 3) If rigidity of machie or work materials istallatio is very low, or chatterig ad oise are geerated, reduce revolutio ad feed rate proportioately. 8

10 Diamod Coated Ed Mills for Grhite DF2XLB Ball ose, Medium cut legth, 2 fl ute, Log eck, For grhite UWC DF 3 GFRP Machieable Alumium Alloy Copper Alloy Grhite CFRP Ceramics u e e u u h6 R.1<<3 ±.1 ON=4,6 -.8 Effective legth for iclied agle a2 fl ute log eck ball ose ed mill with origial diamod coatig for grhite machiig. Effective legth Iclied agle DN DN B2 BHTA2 12 ON(h6) ON(h6) Type1 Type2 9 Order Number DN B2 ON 3' DF2XLBR1N a DF2XLBR15N a DF2XLBR15N a DF2XLBR2N a DF2XLBR2N a DF2XLBR2N a DF2XLBR2N a DF2XLBR2N a DF2XLBR2N a DF2XLBR25N a DF2XLBR25N a DF2XLBR25N a DF2XLBR3N a DF2XLBR3N a DF2XLBR3N a DF2XLBR3N a DF2XLBR3N a DF2XLBR3N a DF2XLBR3N a DF2XLBR4N a DF2XLBR4N a DF2XLBR5N a DF2XLBR5N a DF2XLBR5N a DF2XLBR5N a DF2XLBR5N a DF2XLBR5N a DF2XLBR5N a DF2XLBR5N a DF2XLBR5N a DF2XLBR75N a DF2XLBR75N a DF2XLBR75N a DF2XLBR75N a Number of Flutes a : Ivetory maitaied i Ja. No. F Stock Type Effective legth for iclied agle No iterferece

11 Order Number DN B2 ON 3' DF2XLBR75N a DF2XLBR75N a DF2XLBR1N a DF2XLBR1N a DF2XLBR1N a DF2XLBR1N a DF2XLBR1N a DF2XLBR1N a DF2XLBR1N a DF2XLBR1N a DF2XLBR15N a DF2XLBR15N a DF2XLBR15N a DF2XLBR15N a 1 DF2XLBR2N a 2 DF2XLBR2N a 2 DF2XLBR2N a 2 DF2XLBR2N a 2 DF2XLBR2N a 2 DF2XLBR3N a 2 Number of Flutes = Radius of Ball Nose = Dia. = Legth of Cut = Neck Legth DN = B2 = Neck Dia. Tagetial Clearace Agle No. F Stock ON = = Type Effective legth for iclied agle Shak Dia. Overall Legth No iterferece 1

12 Diamod Coated Ed Mills for Grhite DF2XLB Ball ose, Medium cut legth, 2 fl ute, Log eck, For grhite Recommeded Cuttig Coditios Grhite Copper, Copper alloys Work material R R R R R R R Depth of cut 1) Whe high machiig accuracy is eeded, or workpiece becomes chipped, we recommed lowerig feed rate. 2) Use a millig machie dedicated for grhite. 3) If rigidity of machie or work materials istallatio is very low, or chatterig ad oise are geerated, reduce revolutio ad feed rate proportioately. 11

13 Grhite Copper, Copper alloys Work material R R R R R Depth of cut 1) Whe high machiig accuracy is eeded, or workpiece becomes chipped, we recommed lowerig feed rate. 2) Use a millig machie dedicated for grhite. 3) If rigidity of machie or work materials istallatio is very low, or chatterig ad oise are geerated, reduce revolutio ad feed rate proportioately. 12

14 Diamod Coated Ed Mills for Grhite DF3XB Ball ose, Medium cut legth, 3 fl ute, Ter eck, For grhite UWC DF 3 GFRP Machieable Alumium Alloy Copper Alloy Grhite CFRP Ceramics u e e u u DN BHTA2 LB2 B2 BHTA3 2 ON(h6) Type1 h6 R.5<<2 ±.1 ON=6 -.8 Effective legth for iclied agle a3 fl ute ter eck ball ose ed mill with origial diamod coatig for grhite machiig. Iclied agle Effective legth = = BHTA2 = Effective legth Order Number BHTA2 LB2 B2 DN ON for iclied agle 3' DF3XBR5L a DF3XBR5L a DF3XBR5L a DF3XBR1L a DF3XBR1L a DF3XBR1L a DF3XBR15L a DF3XBR15L a DF3XBR2L a Number of Flutes Radius of Ball Nose Dia. Ter Agle Oe Side = Legth of Cut LB2 = Neck Legth = Legth of Straight Neck B2 = Tagetial Clearace Agle DN = Neck Dia. = Overall Legth No. F Stock Type ON = Shak Dia. No iterferece 13 a : Ivetory maitaied i Ja.

15 Recommeded Cuttig Coditios Work material Grhite Copper, Copper alloys LB R R R R Depth of cut 1) Whe high machiig accuracy is eeded, or workpiece becomes chipped, we recommed lowerig feed rate. 2) Use a millig machie dedicated for grhite. 3) If rigidity of machie or work materials istallatio is very low, or chatterig ad oise are geerated, reduce revolutio ad feed rate proportioately. 14

16 Diamod Coated Ed Mills for Grhite DFPSRB Corer radius ed mill, Short cut legth, 2 4 fl ute, High precisio, For grhite GFRP Machieable Alumium Alloy Copper Alloy Grhite CFRP Ceramics u e e u u h6.1 < <1 ±.1.5<< <ON<6 8<ON< ON= a±.1mm corer radius tolerace, -.2mm outer diameter tolerace. Corer radius ed mill with origial diamod coatig for precise ad effi ciet grhite machiig. Order Number Effective legth for iclied agle DN B2 ON 3' DFPSRBD5R1N a DFPSRBD5R1N a DFPSRBD5R1N a DFPSRBD5R1N a DFPSRBD5R1N a DFPSRBD8R1N a DFPSRBD8R1N a DFPSRBD1R1N a DFPSRBD1R1N a DFPSRBD1R2N a DFPSRBD1R2N a DFPSRBD1R2N a DFPSRBD1R2N a DFPSRBD1R2N a DFPSRBD15R2N a DFPSRBD15R2N a DFPSRBD2R1N a DFPSRBD2R2N a DFPSRBD2R2N a DFPSRBD2R2N a DFPSRBD2R2N a DFPSRBD2R2N a DFPSRBD2R3N a DFPSRBD3R2N a DFPSRBD3R2N a DFPSRBD3R3N a DFPSRBD3R5N a UWC DF DFPSRBD4R2N a 3 DFPSRBD4R2N a 3 DFPSRBD4R5N a 3 DFPSRBD4R5N a 3 DFPSRBD6R1N a 3 DFPSRBD6R3N a 3 Number of Flutes Effective legth Iclied agle DN DN DN No. F Stock 3 Type B2 BHTA2 15 <1.5 >2 B2 BHTA2 15 ON(h6) ON(h6) ON(h6) Type1 Type2 Type3 Effective legth for iclied agle No iterferece 15 a : Ivetory maitaied i Ja.

17 Order Number DN B2 ON DFPSRBD6R5N a 3 DFPSRBD6R5N a 3 DFPSRBD6R1N a 3 DFPSRBD8R5N a 3 DFPSRBD8R1N a 3 DFPSRBD1R5N a 3 DFPSRBD1R1N a 3 DFPSRBD12R5N a 3 Number of Flutes = Radius of Ball Nose = Dia. = Legth of Cut = Neck Legth DN = B2 = Neck Dia. Tagetial Clearace Agle No. F Stock ON = = Type Effective legth for iclied agle 3' Shak Dia. Overall Legth No iterferece 16

18 Diamod Coated Ed Mills for Grhite DFPSRB Corer radius ed mill, Short cut legth, 2 4 fl ute, High precisio, For grhite Recommeded Cuttig Coditios Work material Grhite Copper, Copper alloys Depth of cut 1) Whe high machiig accuracy is eeded, or workpiece becomes chipped, we recommed lowerig feed rate. 2) Use a millig machie dedicated for grhite. 3) If rigidity of machie or work materials istallatio is very low, or chatterig ad oise are geerated, reduce revolutio ad feed rate proportioately. 17

19 Cuttig Performace Cuttig Performace (DF4JC).8.6 Covetioal Frak Wear.4.2 DF4JC Cuttig Legth (m) Area of Photogrh Ed Mill Work Material DF4JCD12 (ø12mm) Grhite (ISO-63) 5mm.6mm Revolutio Feed Rate Cuttig Mode 72mi -1 (271m/mi) 22mm/mi (.8mm/t.) Dry Cuttig 18

20 Diamod coated ed mills for grhite DF DFedmillseries For Your Safety ado't hadle iserts ad chips without gloves. aplease machie withi the recommeded plicatio rage ad exchage expired tools with ew oes i advace of breakage. aplease use safety covers ad wear safety glasses. awhe usig compouded cuttig oils, please take fire precautios. awhe attachig iserts or spare parts, please use oly the correct wrech or driver. awhe usig rotatig tools, please make a trial ru to check ru-out, vibratio ad abormal souds etc. MITSUBISHI MATERIALS CORPORATION Overseas Sales Dept, Asia Regio KFC bldg., 8F, Yokoami, Sumida-ku, Tokyo 13-15, Ja TEL FAX Overseas Sales Dept, Europea & America Regio KFC bldg., 8F, Yokoami, Sumida-ku, Tokyo 13-15, Ja TEL FAX (Tools specificatios subject to chage without otice.) EXP-9-N ( - )