INSERT SCREWS FOR MILLING CUTTERS
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1 / GENERAL INFORMATION INSERT SCREWS FOR CUTTERS Referece Old referece Sie Leght Screwdriver Isert Family M T N.m MP 2099 ZP VF 2394 M IP 2.0 N.m PT-8007 ZP CMW 11 T VF 2396 M IP 3.0 N.m MP 3125 RT ZP VF 3468 M IP 3.0 N.m MP 3125 RT VF 3133 M IP 5.0 N.m MP 3662 ZP VF 0089 M IP 3.0 N.m MP 3125 APMW TX 215PLUS AN 2391 (shim) VF 0088 M IP 3.0 N.m TX 215PLUS PG PLUNG-SAF M IP 0.8 N.m PT-8001 WN.. 04 T3.. COMPACT VF 1642 M IP 0.6 N.m PT-8000 EN COMPACT VF 2655 M IP 0.6 N.m PT-8000 RT ZP VF 2193 M IP 7.5 N.m MP 3139 RC R-SAF ZP M IP 3.0 N.m MP 3125 RC R-SAF RT VF 3509 M IP 1.2 N.m PT-8006 RT 10 03/T3.. ZP VF 2564 M IP 1.2 N.m TX 208PLUS PG PLUNG-SAF PT-8006 ZP VF 2900 M IP 0.6 N.m PT-8000 R TORO-SAF VF 2833 M IP 0.9 N.m PT-8001 R.. 07 T1.. TORO-SAF M IP 5.0 N.m MP 3662 RC R-SAF M IP 1.2 N.m PT-8006 CC TE-SAF M IP 1.2 N.m PT-8003 WN COMPACT 90 RT PT-8003 VF M IP 1.2 N.m RT TX 209PLUS PG PLUNG-SAF VF M IP 2.0 N.m PT-8007 S AE.. GR-SAF P AE PENTA 45 P E PENTA 60 VF M IP 5.0 N.m MP 3662 P ZE PENTA High Feed S QUARI SP O/R/S QUARI-SAF O/R/S QUARI-SAF VF M IP 3.0 N.m TX 215PLUS AN 4585 (shim) PENTA Heavy uty VF M T N.m MP 2514 ZP VF M IP 1.2 N.m PT-8006 R.. 08 T2.. TORO-SAF VF M IP 5.0 N.m MP 3662 R TORO-SAF VF M IP 0.6 N.m TX 206PLUS PPH ARAF VF M IP 1.2 N.m TX 208PLUS PPH ARAF VF M IP 2.0 N.m TX 210PLUS PPH ARAF VF M IP 3.0 N.m TX 215PLUS PPH ARAF VF M IP 5.0 N.m TX 220PLUS PPH ARAF VF M IP 7.5 N.m MP 3139 PPH ARAF VF M IP 26.0 N.m MP 3441 PPH ARAF VF M IP 3.0 N.m MP 3125 R TORO-SAF VF M IP 3.0 N.m MP 3125 R.. 12 T3.. TORO-SAF VF M IP 1.2 N.m PT-8006 R TORO-SAF VF M IP 3.0 N.m TX 215PLUS XPB 20.. SM-SAF VF M IP 3.0 N.m TX 215PLUS XPB 25.. SM-SAF VF M IP 5.0 N.m TX 220PLUS XPB 32.. SM-SAF VF M IP 3.0 N.m TX 215PLUS HN FORCE-SAF VF M IP 1.0 N.m TX 207PLUS PPH ARAF VF M T N.m TX 215 PPH ARAF VZ M IP 18.0 N.m MP 3460 PN PENTA Heavy uty TORX-P-M3X8/9 M3 X 8/9 M IP 1.2 N.m PT-8003 CC TE-SAF TORX-P-M4X10/15A M4 X 10/15 M IP 3.0 N.m TX 215PLUS CC.. 09 T3.. TE-SAF TORX-P-M5X10/25 M5 X 10/25 M IP 6.5 N.m TX 225PLUS CC TE-SAF 496 Geeral Catalog
2 / GENERAL INFORMATION FORMULAE Required parameters Kow parameters Fmulae Cuttig speed (m/mi) v c Millig cutter diameter Revolutios per miute v c =.. Revolutios per miute (rpm) Cuttig speed Millig cutter diameter v c =.v c. Feed per revolutio Revolutios per miute = =. (mm/mi) Feed per revolutio Revolutios per miute =.. =. Revolutios per miute =. Feed per revolutio = Metal removal rate (cm 3 /mi) Q Cuttig width (ifeed) Cuttig depth Q =.. Millig cutter pitch u Millig cutter diameter u =. Customer Service - Tel.: +33 (0) Fax: +33 (0)
3 / GENERAL INFORMATION CHIP THICKNESS = Remider of symbols used Chip productio rate Cutter isert diameter Q Chip productio rate (cm 3 /mi) Radial cuttig depth (ifeed) (mm/mi) Axial cuttig depth Cuttig depth Maximum chip thickess h m Mea chip thickess Feed per revolutio Cuttig width.. Q = Note : epedig o the type of cutter, cosider Chip thickess to program F a 1 2 sie cutter F a 3 sie cutter Ø f Ø vf ae Ø = 60 Ø = 120 = 5 = 10 required = 0.12 required = 0.12 / = 0.08 / = 0.08 F a ball ose millig cutter F a roud cutter Actual tooth feed (f) A Isert Ø ap Chip thickess obtaied Ø = 12 = 1 ap Ø Ø = 15 = 1.2 required = 0.12 required = 0.12 / = 0.08 Feed to be programmed based o the table o ext page / = Geeral Catalog
4 / GENERAL INFORMATION CHIP THICKNESS Feed multiplicat fact ae/ Cutter Ø = 120 mm Z = 4 = 10 mm v c = 130 m/mi = 0.22 mm / = 0.08 Chip thickess required : = 0.12 mm to be programmed : = 0.22 / = 0.08 : Example f hemispherical cutter with roud iserts Number of revolutios per miute : = x v c x = 344 rpm : = x x = 303 mm/mi Chip thickess calculatio Maximum chip thickess = 2 ( 1 ) = 2 ( 1 ) Average chip thickess h m = f = h m Profilig with a hemispherical cutter Roughess Value of Rt as a fuctio of the sweepig pitch Pitch = ae Rt Pitch2 Rt = 8R R = Cutter radius Customer Service - Tel.: +33 (0) Fax: +33 (0)
5 / GENERAL INFORMATION INSERT WEAR MECHANISM Flak wear Flak wear gives a idicatio of the isert life. Whe it becomes too high, cuttig fces icrease ad the surface fiish deteriates. - Cuttig speed too high - Feed too low - Isert wear hardess too low Solutios : - Reduce cuttig speed - Icrease feed Crater wear Crater wear is rare i millig. - Cuttig speed too high - Isert wear hardess too low Solutios : - Reduce cuttig speed Cracks Mechaical shocks whe the isert comes ito cotact with the material ad variatios i cuttig fces ca cause cracks parallel to the cuttig edge. Thermal shocks cause cracks perpedicular to the cuttig edge. - Crack wear caused by temperature variatios - Cracks caused by variatio i cuttig fces Solutios : - Select a tougher grade offerig better resistace to thermal shocks - Select a tougher grade offerig better resistace to mechaical shocks Cuttig edges chippig Small carbide particle separate from the isert, the result is po surface fiish ad excessive flak wear. - Grade too hard - Isert geometry too sharp - Built-up edge Solutios : - Select a tougher grade - Select a geometry with a tougher reifced cuttig edge - Icrease cuttig speed - Check f vibratios Built-up edge If the cuttig temperature is too low material builds up o the cuttig edge. This results i po surface fiish ad separatio of the material may cause cuttig edge chippig. - Cuttig speed too low - Negative cuttig geometry - Material too sticky Example: Stailess steel, alumium. Solutios : - Icrease cuttig speed - Select ositive cuttig geometry - Icrease cuttig speed Plastic defmatio Collapse idetatio of the cuttig edge (due to excessive edge temperature) causig po surface fiish. Flak wear exteds fially causig the isert to break. - Cuttig temperature too high - Cuttig speed too high - Cuttig fces too high Solutios : - Reduce cuttig speed. - Reduce feed 500 Geeral Catalog
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