SR-SAF Ball nose roughing endmill

Transcription

1 / BALL NOSE ENDMILLS SR-SAF Ball noe roughing endmill Cutter program, SR m m m m m m (CM) ød 5m th l 3 l 3 Long cylindrical hank Weldon hank More taper Threaded modular head Reference D c D 3 Max. Dimenion (mm) dm m D 5m d th l 3 A 2) Z Inert tyle Nb of inert Coolant channel Long cylindrical hank SR 10/02-QC ZP No SR 12/02-QC ZP No SR 16/02-QCC ZP Ye SR 20/02-QCC ZP Ye SR 20/02-QCC ZP Ye SR 20/02-QCC ZP Ye Weldon hank SR 12/02-QW ZP No SR 12/02-QW ZP No SR 16/02-QWC ZP Ye SR 16/02-QWC ZP Ye SR 20/02-QWC ZP Ye SR 20/02-QWC ZP Ye More taper SR 10/02-CM CM ZP No SR 12/02-CM CM ZP No SR 12/02-CM CM ZP No SR 12/02-CM CM ZP No SR 16/02-CM CM ZP No SR 16/02-CM CM ZP No SR 16/02-CM CM ZP No SR 20/02-CM CM ZP No SR 20/02-CM CM ZP No SR 20/02-CM CM ZP No SR 20/02-CM CM ZP No Threaded modular head SR10 010R02 P08X M ZP No - 1) SR12 010R02 P08X M ZP No - 1) SR16 010R02 P08X M ) 2 ZP No - 1) SR20 010R02 P08X M ZP Ye - 1) ) Max. RPM value are not given for modular head a they are alway ued with long extenion 2) Size of the wrench to be ued for modular head i given by dimenion A 3) Ue a narrow flat wrench Max. RPM kg Spare part Inert tyle Diameter D 3 Inert crew Screw driver Torque wrench Reference Size Reference Reference Nm Nm ZP mm M N.m PT IP TDX 206PLUS 6 IP 0.6 ZP mm M N.m PT IP TDX 208PLUS 8 IP 1.2 ZP mm M N.m PT IP TDX 208PLUS 8 IP 1.2 ZP mm M N.m PT IP TDX 210PLUS 10 IP General Catalog

2 / BALL NOSE ENDMILLS SR-SAF Ball noe roughing endmill Inert program 1 ZP... ER-11 ZP... ER-31 ZP... ER-51 ZP... ER-71 Reference Dimenion (mm) Grade d d 1 l r b t KX05 KX20 KX2 N ZP ER ZP ER ZP ER ZP ER ZP ER ZP ER ZP ER ZP ER ZP ER ZP ER Article which can be ordered Ordering example: ZP ER Cutting condition P Steel M Stainle teel K Cat iron N Non-ferrou aluminum S Super alloy H Hardened material Grade Feed per tooth (mm) Free machining and low carbon ( HB) Medium and high carbon Alloy and eay to machine tool teel ( HB) Tool and die teel Ferritic and martenitic ( HB) Autenitic ( HB) Ph and duplex Gray cat iron Gray cat iron Ductile iron Ductile iron Aluminum < 7% Si Aluminum 7% - 12% Si Aluminum > 12% Si (<130 HB) Non-ferrou Iron baed alloy ( HB) Nickel and cobalt bae alloy, hatelloy, inconel, tellite ( HB) v c f z v c f z v c f z v c f z v c f z v c f z v c f z v c f z v c f z v c f z v c f z v c f z v c f 5135 z v c f z The cutting peed (v c ) and the feed per tooth value have to be optimized depending on pecific machined material. Titanium alloy 6AL-V4 ( HB) Cae hardened carbon teel (50Rc - 62Rc) Cae hardened alloy teel (40Rc - 50Rc) Hardened tool teel (45Rc - 62Rc) Hardened iron (400 BHN) Cutomer Service - Tel.: +33 (0) Fax: +33 (0)

3 / BALL NOSE ENDMILLS SR-SAF Ball noe roughing endmill Cutter program, SR m m m m m m (CM) ød 5m th l 3 l l 3 c l p l p Long cylindrical hank Weldon hank More taper Threaded modular head Weldon hank with protection inert More taper with protection inert Reference D c D 3 Max. Dimenion (mm) Z Nb of Inert tyle inert Shank protection inert Nb Max. of inert channel Coolant RPM dm kg m D d th l 3 l p A 2) 5m Long cylindrical hank SR 25/02-QCC ZP Ye SR 25/02-QCC ZP Ye SR 32/02-QCC ZP Ye Weldon hank SR 25/02-QWC ZP Ye SR 25/02-QWC ZP Ye SR 32/02-QWC ZP Ye SR 32/02-QWC ZP Ye SR 40/02-QWC ZP Ye SR 40/02-QWC ZP Ye SR 50/02-QWC ZP ) - - Ye More taper SR 25/02-CM CM ZP No SR 25/02-CM CM ZP No SR 32/02-CM CM ZP No SR 32/02-CM CM ZP No SR 50/02-CM CM ZP ) - - No Threaded modular head SR25 010R02 P08X M ) 2 ZP Ye - 1) SR32 010R02 P08X M ZP Ye - 1) Weldon hank with protection inert SR 30/03-QWC ZP APMW Ye SR 30/03-QWC ZP APMW Ye SR 40/04-QWC ZP APMW Ye SR 50/06-QWC ZP ) APMW Ye More taper with protection inert SR 25/03-CM M ZP DCMW 11 T3.. 1 No SR 32/03-CM M ZP APMW No SR 32/04-CM M ZP APMW No SR 40/04-CM M ZP APMW No ) Max. RPM value are not given for modular head a they are alway ued with long extenion 2) Size of the wrench to be ued for modular head i given by dimenion A 3) Ue a narrow flat wrench 4) Require two him eat DAN 2391, upplied with cutter. Spare part Inert tyle Diameter D 3 Inert crew Screw driver Torque wrench Inert him eat Shim crew Reference Size Reference Reference Nm Nm Reference Reference ZP mm M N.m DMP IP TDX 215PLUS 15 IP ZP mm M N.m DMP IP ZP mm M N.m DMP 2099 T ZP mm M N.m DMP IP ZP mm DVF 2447 M N.m DMP 3460 T DAN APMW mm M N.m DMP IP TDX 215PLUS 15 IP DCMW 11 T mm M N.m PT IP TDX 210PLUS 10 IP General Catalog

4 / BALL NOSE ENDMILLS SR-SAF Ball noe roughing endmill Inert program 85 r ZP... ER-11 ZP... ER-31 1 l 1 l r 1 ZP... APMW... DCMT... ZP... ER-51 ZP... ER-71 Reference Dimenion (mm) Grade d d 1 l r b t KX05 KX20 KX2 N ZP ER ZP ER ZP ER ZP ER ZP ER ZP ER ZP ER ZP ER ZP ER ZP ER ZP ER Protection inert APMW PD TR DCMT 11 T3 04-PF4 1) ) See turning ection for grade choice Article which can be ordered Ordering example: ZP ER Cutting condition P Steel M Stainle teel K Cat iron N Non-ferrou aluminum S Super alloy H Hardened material Grade Feed per tooth (mm) Free machining and low carbon ( HB) Medium and high carbon Alloy and eay to machine tool teel ( HB) Tool and die teel Ferritic and martenitic ( HB) Autenitic ( HB) Ph and duplex Gray cat iron Gray cat iron Ductile iron v c f 1020 z v c f z v c f 2003 z v c f z v c f 5020 z v c f z v c f 5040 z v c f z v c f 5050 z v c f z v c f 8030 z v c f z v c f 5135 z v c f z The cutting peed (v c ) and the feed per tooth value have to be optimized depending on pecific machined material. Ductile iron Aluminum < 7% Si Aluminum 7% - 12% Si Aluminum > 12% Si (<130 HB) Non-ferrou Iron baed alloy ( HB) Nickel and cobalt bae alloy, hatelloy, inconel, tellite ( HB) Titanium alloy 6AL-V4 ( HB) Cae hardened carbon teel (50Rc - 62Rc) Cae hardened alloy teel (40Rc - 50Rc) Hardened tool teel (45Rc - 62Rc) Hardened iron (400 BHN) Cutomer Service - Tel.: +33 (0) Fax: +33 (0)

5 / BALL NOSE ENDMILLS SR SAF Milling cutter characteritic Machining tolerance Nominal diameter D The cutting diameter of cutter fitted with finih inert i alway equal to or le than the nominal diameter. Radiu Geometry 71 Roughing Difficult machining R ,03 +0,04 0-0,12 8-0,13 8-0, ,01-0, ,03-0, ,04-0, , ,01-0, ,5 12,5 +0,06-0,15 12,5 +0,04-0,13 12,5-0, ,5 +0,01-0, ,18-0, , , ,18-0, , ,18-0, ,03-0,12 0-0, , Number of cutting edge ,22-0,30 Each cutter only ue one type of inert with two cutting edge on the hemipherical part. Geometry 51 Light roughing Multi-purpoe inert ,04-0, ,08 - Geometry 31 Finihing Accurate dimenion 6 2nd cutting edge = mark on the inert Geometry 11 Semi-Finihing Light alloy ,01-0,1 +0,01-0,1 +0,09-0,17 +0,13-0,22 R Aembly of inert 1t cutting edge = mark on the inert For correct aembly, the mark on the cutter body hould match thoe on the inert ( with ) and ( with ) Mark 1 ( ) Mark 2 ( ) 450 General Catalog

6 SR SAF Milling cutter characteritic / BALL NOSE ENDMILLS Cutting condition Machining type A B C E ØD ØD ØD ØD Finition ØD ap ap ap ap ap ae ae ae ae ae 0,1 D ap < 0,2 D 0,2 D ap < 0,4 D 0,4 D ap < 0,8 D ap = 0,3 D ap = 0,3 to 0,9 mm ae max = 0,15 D ae max = 0,2 D ae max = 0,15 D ae max = 0,9 D ae max = 0,1 to 0,3 mm Maximum rotation peed: reduce by 50% for long L 1 ection ( = 8 x Ø ) Material Table 1 - Cutting parameter, tarting value Vc (in m/min) Roughing Finihing fz (in mm) Vc fz (in mm) A B C E (in m/min) F Steel HB ,3-0,4 0,17-0,35 0,15-0,3 0,1-0,2 - - Steel 150 <HB ,3-0,4 0,17-0,35 0,15-0,3 0,1-0,2 - - P Steel Steel 200 < HB 230 Tool teel 230 < HB ,3-0,4 0,17-0,35 0,2-0,25 0,1-0, ,3-0,4 0,2-0,3 0,1-0,2 0,1-0, ,1-0,3 Hardened teel 300 < HB ,3-0,4 0,2-0,3 0,1-0,2 0,1-0, ,1-0,3 M Stainle teel K Cat iron N Non ferrou S Super alloy Stainle teel ,3-0,4 0,2-0,3 0,1-0,2 0,1-0,2 - - Cat iron HB = ,4-0,5 0,3-0,4 0,1-0,3 0,1-0, ,1-0,3 Graphite ,5-0,6 0,3-0,4 0,1-0,3 0,1-0, ,05-0,1 Titanium alloy ,2-0,3 0,1-0,2 0,1-0,2 0,1-0,2 - - Inconel Heat reitant alloy ,2-0,3 0,1-0,2 0,1-0,2 0,1-0,2 - - Table 2 - Correction factor of fz and Vc depending on the cutter diameter and the type of machining Machining vc Ø D (in mm) type correction A 1 0,45 0, ,1 1,2 1,3 B 1 0,25 0,45 0,6 0,8 1 1,1 1,2 C 0,8 0,2 0,3 0,5 0,7 0,8 0,9 1 E 1 0,2 0,3 0,5 0,7 0,8 0,9 1 F fz correction Cutomer Service - Tel.: +33 (0) Fax: +33 (0)

7 / BALL NOSE ENDMILLS SR SAF Milling cutter characteritic Cutting condition (continued) Table 3 - Correction factor according to the tool length ød L 1 Tool projection 1 D L1 2,9 D 3 D L1 3,5 D 3,6 D L1 4 D 4,1 D L1 4,6 D 4,6 D < L1 Correction factor of Vc 1 0,9 0,8 0,7 0,5 Example 1 Rough machining of a mould made of 40CMD8 hardened teel (1400 MPa), tool projection (L1 = 110 mm) with a milling cutter of 32 mm diameter. ap = 14 mm ae = 4 mm Therefore, machining type: "C" Baic value vc and fz correction Correction depending on overhang Table 1 Table 2 Table 3 Reult vc = 350 m/min vc1 = 350 m/min vc2 = 0,5 x 350 = 175 m/min vc2 = 175 m/min fz = 0,2 mm/tooth fz1 = 0,2 mm/tooth fz1 = 0,2 mm/tooth Example 2 Finih machining of a mould made of 40CMD8 hardened teel (1400 MPa), tool projection (L1 = 110 mm) with a milling cutter of 20 mm diameter. ap = 0,5 mm ae = 0,2 mm Therefore, machining type: "F" Baic value vc and fz correction Correction depending on overhang Table 1 Table 2 Table 3 Reult vc = 350 m/min vc1 = 350 m/min vc2 = 0,5 x 350 = 175 m/min vc2 = 175 m/min fz = 0,2 mm/tooth fz1 = 0,2 mm/tooth fz1 = 0,2 mm/tooth 452 General Catalog

8 / BALL NOSE ENDMILLS SR SAF Milling cutter characteritic Cutting geometry Cutter may be fitted with any of the following geometrie: 71, 51, 31 or 11 Geometry 71 i deigned for rough milling with large chip output and under evere condition. It allow plunging in olid material at a depth equal to the cutter radiu; feed mut be interrupted by top to break the chip into piece. Geometry 51 can be ued in mot machining application; it i a multi-purpoe and very veratile geometry. Geometry 31, finihing, i more pecifically deigned for conventional milling. Geometry 11 i intended for machining aluminium or finihing ticky material. Specific characteritic of protective inert APMW PD TR inert main function i to protect the cutter body particulary when climb milling in deep cavitie. When in ue, the feed mut not exceed 0,2 mm/revolution. WARNING! The cutter i fitted with : AREA C Recommendation for ue 2 ZP in area A 2 teeth 1 AP in area B 1 tooth only 1 AP in area C 1 tooth only AREA B AREA A Machining with large tool overhang To avoid vibration due to bending with long tool, it i recommended to reduce cutting peed by 30 to 50%. Rt Rt = Pitch 2 8 R ROUGHNESS Rt : Pitch = ae Rt value depending on the tep over Cutter diameter ØD Pitch = ae 0,7 1,0 1,5 1,0 1,5 2,0 1,0 2,0 3,0 2,0 3,0 4,0 3,0 4,0 5,0 3,0 4,0 5,0 4,0 6,0 8,0 4,0 6,0 8,0 Rt 0,01 0,02 0,03 0,02 0,05 0,08 0,02 0,06 0,14 0,05 0,11 0,20 0,09 0,16 0,25 0,07 0,13 0,20 0,10 0,23 0,40 0,08 0,18 0,32 Table feed correction depending on the machined profile According to the machining configuration, we recommend to modify the table feed a hown below. 100% 100% 20 o 80% 45 o 100% 80 o 60% 40% 60% 45 o Cutomer Service - Tel.: +33 (0) Fax: +33 (0)

9 / BALL NOSE ENDMILLS SR SAF Milling cutter characteritic Effective cutting diameter End milling π. vc = n = D = D eff = = Cutting peed (in m/min) Number of revolution (in rpm) Cutter diameter (in mm) Effective cutting diameter (in mm) Cutting depth (in mm) D eff D Calculation of effective diameter (Ø D eff) according to ap Example: With a 20 mm diameter milling cutter, cutting depth ap = 3,0 mm, D eff (effective diameter) i 14,3 mm. ap Ø D 1,0 2,0 3,0 4,0 5,0 6,0 7,0 8,0 9,0 10,0 11,0 12,0 13,0 14,0 15,0 16,0 17,0 10 6,0 8,0 9,2 9,8 10, ,6 8,9 10,4 11,3 11,8 12, ,7 10,6 12,5 13,9 14,8 15,5 15,9 16, ,7 12,0 14,3 16,0 17,3 18,3 19,1 19,6 19,9 20, ,8 13,6 16,2 18,3 20,0 21,4 22,4 23,3 24,0 24,5 24,8 25, ,8 15,0 18,0 20,4 22,4 24,0 25,4 26,5 27,5 28,3 28,9 29,4 29,7 29,9 30, ,1 15,5 18,7 21,2 23,2 25,0 26,5 27,7 28,8 29,7 30,4 31,0 31,4 31,7 31,9 32, ,5 17,4 21,1 24,0 26,5 28,6 30,4 32,0 33,4 34,6 35,7 36,7 37,5 38,2 38,7 39,2 39, ,0 19,6 23,7 27,1 30,0 32,5 34,7 36,7 38,4 40,0 41,4 42,7 43,9 44,9 45,8 46,6 47,4 Milling on inclined face The effective diameter will vary with : - the inclined face angle - cutting depth Typically, it will be between : - minimum effective diameter = Ø D x co Angle ØD Angle - maximum effective diameter = Ø D Chip evacuation Ø D eff Ø D eff approximately = Ø D x co Angle If afety condition allow, it i recommended that the coolant i blown toward the cut to facilitate chip evacuation. Soluble oil lubrication mut be abundant and powerful to prevent thermal hock. 454 General Catalog

10 SPECIAL SOLUTION GEAR-SAF GEAR UP FOR PROFITABILITY LARGE RANGE OF GEAR PROFILES WITH THE SAME CUTTER

11 / BALL NOSE ENDMILLS SM-SAF Ball noe high productivity endmill with SideLok technology Cutter program, SM dm m dm m Ødm m (CM) d 5m d th l 3 d lc d l d D 3 D 3 D 3 D 3 Long cylindrical hank Weldon hank More taper Threaded modular head Reference Dimenion (mm) D c D 3 d 1 Max. dm m d 5m d th l 3 Z of Inert tyle inert channel Coolant Nb Long cylindrical hank (1) SM16 016R03 C16X , (1) XPB No SM16 016R03 C20X , (1) XPB No SM20 020R03 C20X (1) XPB No SM20 020R03 C25X (1) XPB No SM25 025R03 C25X (1) XPB No SM32 032R03 C32X (1) XPB No Weldon hank SM16 016R03 W20X , XPB No SM20 020R03 W25X XPB No SM25 025R03 W25X XPB No More taper SM20 020R03 MK3X CM XPB No SM25 025R03 MK4X CM XPB No SM32 032R03 MK4X CM XPB No Threaded modular head SM16 016R03 P08X M XPB No - (2) SM16 016R03 P10X M XPB No - (2) SM20 020R03 P10X M XPB No - (2) SM25 025R03 P12X M XPB No - (2) SM32 032R03 P16X M XPB No - (2) (1) Shank length to horten by your good office if needed. (2) Max. RPM value are not given for modular head a they are alway ued with long extenion. Max. RPM kg Spare part Inert tyle Diameter D 3 Inert crew Screw driver Torque wrench Reference Size Reference Reference Nm Nm XPB mm DVF 4762 M N.m TX 209PLUS 9 IP TDX 209PLUS 9 IP 1.4 XPB mm DVF 3992 M N.m TX 215PLUS 15 IP TDX 215PLUS 15 IP 3.0 XPB mm DVF 3993 M N.m TX 215PLUS 15 IP TDX 215PLUS 15 IP 3.0 XPB mm DVF 3994 M N.m TX 220PLUS 20 IP General Catalog

12 / BALL NOSE ENDMILLS SM-SAF Ball noe high productivity endmill with SideLok technology Inert program XPB... ER-41 Reference Dimenion (mm) Grade d d 1 l r b t KX05 KX20 KX2 N XPB 16 ER XPB 20 ER XPB 25 ER XPB 32 ER Article which can be ordered Ordering example: XPB 16 ER Top form geometry Top form geometry ER-41 Application Semi-Finihing P Steel M Stainle teel K Cat iron N Non-ferrou aluminum S Super alloy H Hardened material Cutting condition P Steel M Stainle teel K Cat iron N Aluminum - Non-ferrou S Super alloy H Hardened material Grade 2003 Feed per tooth (mm) Free machining and low carbon ( HB) Medium and high carbon Alloy and eay to machine tool teel ( HB) Tool and die teel Ferritic and martenitic ( HB) Autenitic ( HB) Ph and duplex Gray cat iron Gray cat iron Ductile iron Ductile iron v c f z v c f z v c f z v c f z v c f z v c f z v c f z v c f z The cutting peed (v c ) and the feed per tooth value have to be optimized depending on pecific machined material. Aluminum < 7% Si Aluminum 7% - 12% Si Aluminum > 12% Si (<130 HB) Non-ferrou Iron baed alloy ( HB) Nickel and cobalt bae alloy, hatelloy, inconel, tellite ( HB) Titanium alloy 6AL-V4 ( HB) Cae hardened carbon teel (50Rc - 62Rc) Cae hardened alloy teel (40Rc - 50Rc) Hardened tool teel (45Rc - 62Rc) Hardened iron (400 BHN) Cutomer Service - Tel.: +33 (0) Fax: +33 (0)

13 / BALL NOSE ENDMILLS SM-SAF Milling cutter characteritic Feed calculation f z = h max. k a. k L1 Recommended chip thickne value h max for feed calculation P M K N S H Family Cutter Reference Maximum chip thickne = h max (mm) SM-SAF SM XPB 16 ER SM-SAF SM XPB 20 ER SM-SAF SM XPB 25 ER SM-SAF SM XPB 32 ER Feed correction factor k a related to and a e a e (mm) D ce , Retricted D 3 = 16 mm K a Retricted a e (mm) D ce , Retricted D 3 = 20 mm a e (mm) D ce , Retricted D ce = Effective cutting diameter D 3 = 25 mm 458 General Catalog

14 / BALL NOSE ENDMILLS SM-SAF Milling cutter characteritic Feed correction factor k a related to and a e (continued) a e (mm) D ce , Retricted Feed correction factor k L1 related to overhang Technical data D 3 = 32 mm L 1 (mm) k L1 1 x D 3 L1 3 x D x D 3 L1 4 x D x D 3 L1 6 x D x D 3 L1 0.5 n = 1000 v c π. D ce V f = 3. f z. n Effective cutting diameter (D ce ) For traight cutter poition D ce value can be taken for pecific D 3 and from k a diagram, or ue formula: ae D ce = D (D 3-2 ) 2 ap For inclinated cutter poition ue formula: D ce = D (D 3-2 ) 2. in + (D 3-2 ). co For inclinated cutter poition D ce calculeted by formula to be ued to find feed correction factor in diagram k a. a e One effective tooth area D 3 D 3 (mm) Effective angle D ce 1 (mm) 1 (mm) D ce 1 In thi area there i only one tooth Effective angle Cutomer Service - Tel.: +33 (0) Fax: +33 (0)

15 / BALL NOSE ENDMILLS SM-SAF Milling cutter characteritic Inert aembly Inert aembly and etting it back on it upport ➊ Looen the crew by a few turn only (five to ix turn) ➍ Aemble the inert Slide the inert in the direction hown ➋ Remove the inert Slide the inert in the direction hown ➎ Screw tightening ➌ Blowing and cleaning of the inert houing Machining example Unit Safety Tool SM32 032R03 C32X250 Inert XPB 32 ER Cutting edge per inert 1 Material FGS450 Number of part to produce 1000 Cutting data Cutting diameter= Ø mm Number of teeth= z 3 Cutting peed= v c m/min 266 Revolution per minute= n rpm 4003 Cutting depth= mm 4 Cutting width= a e mm 3.5 Tooth feed= f z mm/tooth 0.5 Feed per revolution= f n mm/rev 1.5 Table feed= v f mm/min 6005 Chip production rate= Q cm 3 /min 84 Machining time per workpiece min General Catalog

16 SPECIAL SOLUTION THREE CUTS DISC SLOTTING YOUR PATH HIGH INSERTS DENSITY THANKS TO SIDELOK TM SYSTEM

17 / BALL NOSE ENDMILLS ARAF Ball noe finihing endmill Cutter program, PPH m m m m m m α α α l 3 l 5 1 l 3 l 5 N4 1 l 3 l5 1 Cylindrical hank Weldon hank Carbide hank Reference D c D 3 d 1 Max. Dimenion (mm) dm m D 5m d th l 3 l 5 A 1) Z Inert tyle Nb of inert Coolant channel Cylindrical hank with dm m > D 3 PPH-06/02-QC PPH No PPH-06/02-QC PPH No PPH-06/02-QC PPH No PPH-08/02-QC PPH No PPH-08/02-QC PPH No PPH-08/02-QC PPH No PPH-08/02-QC PPH No PPH-10/02-QC PPH No PPH-10/02-QC PPH No PPH-10/02-QC PPH No Cylindrical hank with dm m =D3 PPH-10/02-QC PPH No Weldon hank PPH-08/02-QW PPH No PPH-08/02-QW PPH No PPH-08/02-QW PPH No PPH-10/02-QW PPH No PPH-10/02-QW PPH No Carbide hank with dm m > D 3 PPH-06/02-QC10-132HSCW PPH No PPH-08/02-QC12-092HSCW PPH No PPH-08/02-QC12-110HSCW PPH No PPH-08/02-QC12-132HSCW PPH No PPH-10/02-QC12-092HSCW PPH No PPH-10/02-QC12-110HSCW PPH No PPH-10/02-QC12-132HSCW PPH No Carbide hank with dm m = D 3 PPH-06/02-QC06-110HSCW PPH No PPH-08/02-QC08-130HSCW PPH No PPH-10/02-QC10-140HSCW PPH No ) Size of the wrench to be ued for modular head i given by dimenion A 2) Max. RPM value are not given for modular head a they are alway ued with long extenion Max. RPM kg Spare part Inert tyle Diameter D 3 Inert crew Screw driver Torque wrench Reference Size Reference Reference Nm Nm PPH mm DVF 3228 M N.m TX 206PLUS 6 IP TDX 206PLUS 6 IP 0.6 PPH mm DVF 6240 M N.m TX 207PLUS 7 IP TDX 207PLUS 7 IP 0.9 PPH mm DVF 3429 M N.m TX 208PLUS 8 IP TDX 208PLUS 8 IP General Catalog

18 / BALL NOSE ENDMILLS ARAF Ball noe finihing endmill Inert program PPH... -CL1 Ø6 mm Ø8 - Ø10 mm PPHE... -SM1 PPHF... -CE1 90 l r b t 1 r p PPHT... -A1 PPHT... -A2 r Reference Dimenion (mm) Grade 1) d r l b r p t KX05 KX20 KX2 N PPH inert PPH 0600-CL PPH 0800-CL PPH 1000-CL PPH 0800-CL PPH 1000-CL PPHE inert PPHE 1000-SM PPHF inert PPHF CE PPHF CE PPHT - A1 inert PPHT A PPHT A PPHT - A2 inert PPHT A PPHT A PPHT A PPHT A PPHT A PPHT A PPHT A PPHT A PPHT A ) r p = Radiu for programing Article which can be ordered Ordering example: PPH 1000-CL Cutting condition P Steel M Stainle teel K Cat iron N Non-ferrou aluminum S Super alloy H Hardened material Grade Feed per tooth (mm) Free machining and low carbon ( HB) Medium and high carbon Alloy and eay to machine tool teel ( HB) Tool and die teel Ferritic and martenitic ( HB) Autenitic ( HB) Ph and duplex Gray cat iron Gray cat iron Ductile iron Ductile iron v c f z v c f z v c f z v c f z v c f z v c f z v c f KX05 z v c f z The cutting peed (v c ) and the feed per tooth value have to be optimized depending on pecific machined material. Aluminum < 7% Si Aluminum 7% - 12% Si Aluminum > 12% Si (<130 HB) Non-ferrou Iron baed alloy ( HB) Nickel and cobalt bae alloy, hatelloy, inconel, tellite ( HB) Titanium alloy 6AL-V4 ( HB) Cae hardened carbon teel (50Rc - 62Rc) Cae hardened alloy teel (40Rc - 50Rc) Hardened tool teel (45Rc - 62Rc) Hardened iron (400 BHN) Cutomer Service - Tel.: +33 (0) Fax: +33 (0)

19 / BALL NOSE ENDMILLS ARAF Ball noe finihing endmill Cutter program, PPH m m m m m m (CM) m m α α α α ød 5m th l 3 l 5 1 l 3 l 5 N4 1 l 5 d 1 l 3 l5 1 Cylindrical hank Weldon hank More taper Threaded modular head Carbide hank Reference D c D 3 d 1 Max. Dimenion (mm) dm m D 5m d th l 3 l 5 A 1) Z Inert tyle Nb of inert Coolant channel Cylindrical hank with dm m > D 3 PPH-12/02-QC PPH No PPH-14/02-QC PPH No PPH-14/02-QC PPH No PPH-16/02-QC PPH No Cylindrical hank with dm m = D 3 PPH-12/02-QC PPH No PPH-12/02-QC PPH No PPH-12/02-QC PPH No PPH-16/02-QC PPH No PPH-16/02-QC PPH No PPH-16/02-QC PPH No Weldon hank PPH-12/02-QW PPH No PPH-12/02-QW PPH No PPH-12/02-QW PPH No PPH-16/02-QW PPH No PPH-16/02-QW PPH No More taper PPH-12/02-CM CM PPH No PPH-16/02-CM CM PPH No PPH-16/02-CM CM PPH No Threaded modular head PPH-12/ P M PPH No - 2) PPH-16/ P M PPH No - 2) PPH-16/ P M PPH No - 2) Carbide hank with dm m > D 3 PPH-12/02-QC16-145HSCW PPH No PPH-16/02-QC20-166HSCW PPH No Carbide hank with dm m = D 3 PPH-12/02-QC12-083HSCW PPH No PPH-12/02-QC12-110HSCW PPH No PPH-16/02-QC16-092HSCW PPH No PPH-16/02-QC16-123HSCW PPH No ) Size of the wrench to be ued for modular head i given by dimenion A 2) Max. RPM value are not given for modular head a they are alway ued with long extenion Max. RPM kg Spare part Inert tyle Diameter D 3 Inert crew Screw driver Torque wrench Reference Size Reference Reference Nm Nm PPH mm DVF 3430 M N.m TX 210PLUS 10 IP TDX 210PLUS 10 IP 2.0 PPH mm DVF 6243 M N.m TX 215 T PPH mm DVF 3431 M N.m TX 215PLUS 15 IP TDX 215PLUS 15 IP General Catalog

20 / BALL NOSE ENDMILLS ARAF Ball noe finihing endmill Inert program PPH... - CL1 PPHE... -SM1 PPHF... -CE1 90 l r b t 1 r p PPHT...-A1 PPHT...-A2 r Reference Dimenion (mm) Grade 1) d r l b r p t KX05 KX20 KX2 N PPH inert PPH 1200-CL PPH 1400-CL PPH 1600-CL PPH 1200-CL PPH 1400-CL PPH 1600-CL PPHE inert PPHE 1200-SM PPHE 1600-SM PPHF inert PPHF CE PPHF CE PPHT - A1 inert PPHT A PPHT A PPHT A PPHT A PPHT A PPHT A PPHT - A2 inert PPHT A PPHT A PPHT A PPHT A PPHT A PPHT A PPHT A PPHT A ) r p = Radiu for programing Article which can be ordered Ordering example: PPH 1600-CL Cutting condition P Steel M Stainle teel K Cat iron N Non-ferrou aluminum S Super alloy H Hardened material Grade Feed per tooth (mm) Free machining and low carbon ( HB) Medium and high carbon Alloy and eay to machine tool teel Tool and die teel Ferritic and martenitic ( HB) Autenitic ( HB) Ph and duplex Gray cat iron Gray cat iron Ductile iron Ductile iron v c f z v c f z v c f z v c f z v c f z v c f z v c f z KX05 v c f z The cutting peed (v c ) and the feed per tooth value have to be optimized depending on pecific machined material. Aluminum < 7% Si Aluminum 7% - 12% Si Aluminum > 12% Si (<130 HB) Non-ferrou Iron baed alloy ( HB) Nickel and cobalt bae alloy, hatelloy, inconel, tellite ( HB) Titanium alloy 6AL-V4 ( HB) Cae hardened carbon teel (50Rc - 62Rc) Cae hardened alloy teel (40Rc - 50Rc) Hardened tool teel (45Rc - 62Rc) Hardened iron (400 BHN) Cutomer Service - Tel.: +33 (0) Fax: +33 (0)

21 / BALL NOSE ENDMILLS ARAF Ball noe finihing endmill Cutter program, PPH m m m m m m (CM) m m α α α α ød 5m th l 3 l 5 1 l 3 l 5 N4 1 l 5 d 1 l 3 l5 1 Cylindrical hank Weldon hank More taper Threaded modular head Carbide hank Reference D c D 3 d 1 Max. Dimenion (mm) dm m D 5m d th l 3 l 5 A 1) Z Inert tyle Nb of inert Coolant channel Cylindrical hank with dm m > D 3 PPH-20/02-QC PPH No PPH-25/02-QC PPH No Cylindrical hank with dm m = D 3 PPH-20/02-QC PPH No PPH-20/02-QC PPH No PPH-20/02-QC PPH No PPH-25/02-QC PPH No PPH-25/02-QC PPH No PPH-32/02-QC PPH No PPH-32/02-QC PPH No PPH-32/02-QC PPH No Weldon hank PPH-20/02-QW PPH No More taper PPH-20/02-CM CM PPH No Threaded modular head PPH-20/ P M PPH No - 2) PPH-25/ P M PPH No - 2) Carbide hank with dm m > D 3 PPH-20/02-QC25-191HSCW PPH No Carbide hank with dm m = D 3 PPH-20/02-QC20-104HSCW PPH No PPH-20/02-QC20-141HSCW PPH No ) Size of the wrench to be ued for modular head i given by dimenion A 2) Max. RPM value are not given for modular head a they are alway ued with long extenion Max. RPM kg Spare part Inert tyle Diameter D Inert crew Screw driver 3 Reference Size Reference PPH mm DVF 3432 M N.m TX 220PLUS 20 IP PPH mm DVF 3433 M N.m DMP IP PPH mm DVF 3434 M N.m DMP IP Note : 40 Ø body need to be order in pecial. For inert Ø 30 ue the body Ø 32. Aembling intruction for PPHE & PPHT : Mark on the crew ide. 466 General Catalog

22 / BALL NOSE ENDMILLS ARAF Ball noe finihing endmill Inert program PPH... -CL1 PPHE... -SM1 PPHF... -CE1 90 l r b t 1 r p PPHT... -A1 PPHT... -A2 r Reference Dimenion (mm) Grade 1) d r l b r p t KX05 KX20 KX2 N PPH inert PPH 2000-CL PPH 2500-CL PPH 3000-CL PPH 3200-CL PPH 4000-CL PPH 2000-CL PPH 2500-CL PPH 3000-CL PPH 3200-CL PPH 4000-CL PPHE inert PPHE 2000-SM PPHE 2500-SM PPHF inert PPHF CE PPHF CE PPHT - A1 inert PPHT A PPHT A PPHT - A2 inert PPHT A PPHT A PPHT A PPHT A PPHT A ) r p = Radiu for programing Article which can be ordered Ordering example: PPH 2000-CL Cutting condition P Steel M Stainle teel K Cat iron N Non-ferrou aluminum S Super alloy H Hardened material Grade Feed per tooth (mm) Free machining and low carbon ( HB) Medium and high carbon Alloy and eay to machine tool teel ( HB) Tool and die teel Ferritic and martenitic ( HB) Autenitic ( HB) Ph and duplex Gray cat iron Gray cat iron Ductile iron Ductile iron v c f z v c f z v c f z v c f z v c f z v c f z v c f KX05 z v c f z The cutting peed (v c ) and the feed per tooth value have to be optimized depending on pecific machined material. Aluminum < 7% Si Aluminum 7% - 12% Si Aluminum > 12% Si (<130 HB) Non-ferrou Iron baed alloy ( HB) Nickel and cobalt bae alloy, hatelloy, inconel, tellite ( HB) Titanium alloy 6AL-V4 ( HB) Cae hardened carbon teel (50Rc - 62Rc) Cae hardened alloy teel (40Rc - 50Rc) Hardened tool teel (45Rc - 62Rc) Hardened iron (400 BHN) Cutomer Service - Tel.: +33 (0) Fax: +33 (0)