Carbide Endmills High performance solutions - Solutions for slotting, finishing, roughing & profiling - Micro & Ultra fine grain type carbides -

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1 CARBIDE ENDMILLS Carbide Endmills High performance solutions - Solutions for slotting, finishing, roughing & profiling - Micro & Ultra fine grain type carbides - Various shank styles to suit your needs - General purpose & Application specific geometries

2 Endmill Carbide Finder Slot Drill, Stub, 2 Flute, R30 Slot Drill, Stub, 2 Flute, R30 Slot Drill, Regular, 2 Flute, R30 Slot Drill, Regular, 2 Flute, R30 Slot Drill, Long, 2 Flute, R30 Slot Drill, Extra Long, 2 Flute, R30 Slot Drill, Regular, 2 Flute, R40, AlCarb Page E500 E502 E504 E506 E308 E309 E310 Material VHM Surface Finish Brt AlCrN Brt AlCrN Brt Up to Colour Ring & Application Up to 1600N/mm N/mm 2 Al Standard DIN 6527K DIN 6527L - Type of Cut Slotting Material Shank Tolerance h6 1.0 Steels HB N/mm 2 % Elong. 1.1 Mild steels, magnetic soft steel <200 >200 < Free cutting, structural, unalloyed <200 >350 < Plain carbon, low alloyed <300 >350 < Alloy steels harden. / tempered <250 >500 < Alloy steels harden. / tempered <350 >850 < Hardened, heat treated, high tensile alloy <420 > Hardened Steel Rc <550 < Hardened Steel Rc <700 < Stainless Steels 2.1 Free machining <250 < Austenitic <250 < Ferritic + martensitic <250 < Cast Irons 3.1 Lamellar graphite (Grey soft) <150 < Lamellar graphite (Grey hard) <300 < Nodular (spheroidal) graphite & <200 < malleable 4.0 Titaniums 4.1 Pure Titanium <250 < Titanium alloys >250 > Nickels 5.1 Nickel alloys <250 < Nickel alloys >250 > Coppers 6.1 Pure Copper (electrolytic copper) <120 < Short chip Brass, Phosphor Bronze, gun metal <200 < Long chip Brass, Bronze <200 < Aluminiums 7.1 Aluminium unalloyed <100 < Magnesium unalloyed <150 < Al Alloyed Si < 1.5 % <120 < Al Alloyed 1.5 % < Si < 10% <120 < Al Alloyed > 10% Si - <400 N 7.6 Magnesium alloys - <400 N 8.0 Plastics 8.1 Plastics, Thermoplastics, Polyethylene <340 <50 N Optimal Effective

3 Stub, 3 Flute, R30 Stub, 3 Flute, R30 Regular, 3 Flute, R30 Regular, 3 Flute, R30 Stub, 3 Flute, R45 W Stub, 3 Flute, R45 W Regular, 3 Flute, R45 W Regular, 3 Flute, R45 W Regular, 3 Flute, R60 VA Stub, 4 Flute, R30 Stub, 4 Flute, R30 Regular, 4 Flute, R30 Regular, 4 Flute, R30 Long, 4 Flute, R30 Long, 4 Flute, R30 Extra Long, 4 Flute, R30 Extra Long, 4 Flute, R E509 E511 E513 E515 E517 E519 E521 E523 E328 E525 E527 E529 E531 E337 E340 E341 E344 VHM Brt AlCrN Brt AlCrN AlCrN Brt AlCrN Brt AlCrN Brt AlCrN Brt AlCrN Brt AlCrN Up to 1600N/mm 2 W VA Up to 1600N/mm 2 Up to 1300N/mm 2 DIN 6527K DIN 6527L DIN 6527K DIN 6527L - DIN 6527K DIN 6527L - Slotting / Finishing h6 Finishing 381

4 Endmill Carbide Finder Stub, 4 Flute, R35/38, Hatrmony Regular, 4 Flute, R35/38, Harmony Regular, 6-8 Flute, R45-VH Harmony Regular, 4 Flute, R40, Corner Rad. Regular, 4 Flute, R35/38, Corner Rad, Harmony Regular, 4 Flute, STF-R45 Regular, 3-4 Flute, NR-R30 Regular, 3-6 Flute, R45-HRS Page E533 E535 E543 E348 E559 E545 E547 E549 Material VHM-ULTRA VHM VHM-ULTRA VHM VHM- ULTRA Surface Finish AlCrN Colour Ring & Application UNI VH Up to 1300N/mm 2 UNI Up to 1600N/mm 2 UNI Standard DIN 6527K DIN 6527L - DIN 6527L Type of Cut Finishing Semi Finishing Roughing Material Shank Tolerance h6 1.0 Steels HB N/mm 2 % Elong. 1.1 Mild steels, magnetic soft steel <200 >200 < Free cutting, structural, unalloyed <200 >350 < Plain carbon, low alloyed <300 >350 < Alloy steels harden. / tempered <250 >500 < Alloy steels harden. / tempered <350 >850 < Hardened, heat treated, high tensile alloy <420 > Hardened Steel Rc <550 < Hardened Steel Rc <700 < Stainless Steels 2.1 Free machining <250 < Austenitic <250 < Ferritic + martensitic <250 < Cast Irons 3.1 Lamellar graphite (Grey soft) <150 < Lamellar graphite (Grey hard) <300 < Nodular (spheroidal) graphite & <200 < malleable 4.0 Titaniums 4.1 Pure Titanium <250 < Titanium alloys >250 > Nickels 5.1 Nickel alloys <250 < Nickel alloys >250 > Coppers 6.1 Pure Copper (electrolytic copper) <120 < Short chip Brass, Phosphor Bronze, gun metal <200 < Long chip Brass, Bronze <200 < Aluminiums 7.1 Aluminium unalloyed <100 < Magnesium unalloyed <150 < Al Alloyed Si < 1.5 % <120 < Al Alloyed 1.5 % < Si < 10% <120 < Al Alloyed > 10% Si - <400 N 7.6 Magnesium alloys - <400 N 8.0 Plastics 8.1 Plastics, Thermoplastics, Polyethylene <340 <50 N Optimal Effective

5 Slot Drill, Regular, Ballnose, 2 Flute, R30 Slot Drill, Regular, Ballnose, 2 Flute, R30 Slot Drill, Long Reach, Ballnose, 2 Flute, R30 Slot Drill, Extra Long, Ballnose, 2 Flute, R30 Regular, Ballnose, 4 Flute, R30 Regular, Ballnose, 4 Flute, R30 Long Reach, Ballnose, 4 Flute, R30 Extra Long, Ballnose, 4 Flute, R E551 E553 E555 E315 E316 E319 E557 E320 VHM VHM- ULTRA VHM VHM- ULTRA VHM Brt AlCrN Brt AlCrN Brt Up to 1600N/mm 2 Up to 1300N/mm Up to Up to N/mm2 1300N/mm 2 DIN 6527L Profiling h6 383

6 384 Slot Drills Carbide, Stub, 2 Flute, R30 - For precision milling of slots & cavities - Suitable for materials up to 1600 N/mm 2 - AlCrN longer tool life Size Ref. E300* E502 Discount Group B0208 B0210 Material VHM VHM Surface Finish Brt AlCrN Colour Ring & Application Up to 1600N/mm 2 Up to 1600N/mm 2 Geometry R30 R30 Shank Form (DIN 6535) HA HA Shank Tolerance h6 h6 z SUTTON STD E E E E E E E DIN 6527K E500 E E E E E E E E E E E E E E E E E E E E E * Not available once current stock is depleted

7 Slot Drills Carbide, Regular, 2 Flute, R For precision milling of slots & cavities - Suitable for materials up to 1600 N/mm 2 - AlCrN longer tool life Size Ref. E304 E307 Discount Group B0208 B0210 Material VHM VHM Surface Finish Brt AlCrN Colour Ring & Application Up to 1600N/mm 2 Up to 1600N/mm 2 Geometry R30 R30 Shank Form (DIN 6535) HA HA Shank Tolerance h6 h6 z E504 SUTTON STD E E E E * E E E E * E E E * E E E * E E * E E * E * E E * E * E E E * E E * E E * E E * E E * E E /16 1-1/2 3/16 1/8 2 E E /32 1-1/2 5/16 1/8 2 E E /8 1-1/2 1/2 1/8 2 E E /32 2 9/16 3/16 2 E E /16 2 5/8 3/16 2 E E /32 2-1/2 5/8 1/4 2 E E /4 2-1/2 3/4 1/4 2 E E /16 2-1/2 13/16 5/16 2 E E /8 2-1/2 7/8 3/8 2 E E /16 2-3/4 1 7/16 2 E E / /2 2 E E /8 3-1/2 1-1/4 5/8 2 E E / /2 3/4 2 E E / /2 7/8 2 E E /2 1 2 E E DIN 6527L E504 E E E E E E E E E E E E E E E E E E E E E E E E E E E E E Available on request as special manufacture. Subject to lead time. * Not available once current stock is depleted 385

8 Slot Drills Carbide, Long, 2 Flute, R30 - For long reach milling of slots & cavities - Suitable for materials up to 1300 N/mm 2 Size Ref. Discount Group Material Surface Finish E308 B0208 VHM Brt Colour Ring & Application Up to 1300N/mm 2 Geometry Shank Form (DIN 6535) Shank Tolerance z E E E E E E E E E E E R30 HA h6 386

9 Slot Drills Carbide, Extra Long, 2 Flute, R30 - For extra long reach milling of slots & cavities - Suitable for materials up to 1300 N/mm 2 Size Ref. Discount Group Material Surface Finish E309 B0208 VHM Brt Colour Ring & Application Up to 1300N/mm 2 Geometry Shank Form (DIN 6535) Shank Tolerance z E E E E E E E E E E E R30 HA h6 387

10 Slot Drills Carbide, Regular, 2 Flute, R40, AlCarb - For precision milling of slots & cavities - Optimised geometry for aluminiums & non-ferrous materials - High speed & high feed rates can be achieved - Highly efficient chip disposal Size Ref. Discount Group B0208 Material VHM Surface Finish Brt Colour Ring & Application Al Geometry R40 Shank Form (DIN 6535) HA Shank Tolerance h6 z E E E E E E E E E E

11 Endmills Carbide, Stub, 3 Flute, R30 - Universal use for slotting and finishing with the one tool - Suitable for materials up to 1600 N/mm 2 Size Ref. E509 E511 Discount Group B0208 B0210 Material VHM VHM Surface Finish Brt AlCrN Colour Ring & Application Up to 1600N/mm 2 Up to 1600N/mm 2 Geometry R30 R30 Shank Form (DIN 6535) HA HA Shank Tolerance h6 h6 z E E E E E E E E E E E E E E E E E E

12 390 Endmills Carbide, Regular, 3 Flute, R30 - Universal use for slotting and finishing with the one tool - Suitable for materials up to 1600 N/mm 2 Size Ref. E324* E515 Discount Group B0208 B0210 Material VHM VHM Surface Finish Brt AlCrN Colour Ring & Application Up to 1600N/mm 2 Up to 1600N/mm 2 Geometry R30 R30 Shank Form (DIN 6535) HA HA Shank Tolerance h6 h6 z SUTTON STD E E E E E E E E E E E E DIN 6527L E513 E E E E E E E E E E E E E E E E E E E E E E E E E E E * Not available once current stock is depleted

13 Endmills Carbide, Stub, 3 Flute, R45 W - Universal use for slotting & finishing applications, with one tool - Optimised geometry for soft materials - Brt for non ferrous materials E517 E519 Discount Group B0208 B0210 Size Ref. Material VHM VHM Surface Finish Brt AlCrN Colour Ring & Application W W Geometry R45 R45 Shank Form (DIN 6535) HA HA Shank Tolerance h6 h6 z E E E E E E E E E E E E E E E E E E

14 Endmills Carbide, Regular, 3 Flute, R45 W - Universal use for slotting & finishing applications, with one tool - Optimised geometry for soft materials - Brt for non ferrous materials E521 E523 Discount Group B0208 B0210 Size Ref. Material VHM VHM Surface Finish Brt AlCrN Colour Ring & Application W W Geometry R45 R45 Shank Form (DIN 6535) HA HA Shank Tolerance h6 h6 z E E E E E E E E E E E E E E E E E E

15 Endmills Carbide, Regular, 3 Flute, R60 VA - Universal use for slotting & finishing applications, with one tool - High helix - Ideally suited to stainless steels, high strength steels such as inconel & titanium - High speeds & feeds possible (k8) Size Ref. Discount Group B0210 Material VHM Surface Finish AlCrN Colour Ring & Application VA Geometry R60 Shank Form (DIN 6535) HA Shank Tolerance h6 z E E E E E E E E

16 Endmills Carbide, Stub, 4 Flute, R30 - For precision finish milling applications - Suitable for materials up to 1600 N/mm 2 Size Ref. E525 E527 Discount Group B0208 B0210 Material VHM VHM Surface Finish Brt AlCrN Colour Ring & Application Up to 1600N/mm 2 Up to 1600N/mm 2 Geometry R30 R30 Shank Form (DIN 6535) HA HA Shank Tolerance h6 h6 z E E E E E E E E E E E E E E E E E E

17 Endmills Carbide, Regular, 4 Flute, R30 - For precision finish milling applications - Suitable for materials up to 1600 N/mm 2 Size Ref. E333 E336 Discount Group B0208 B0210 Material VHM VHM Surface Finish Brt AlCrN Colour Ring & Application Up to 1600N/mm 2 Up to 1600N/mm 2 Geometry R30 R30 Shank Form (DIN 6535) HA HA Shank Tolerance h6 h6 z SUTTON STD E E E E E E E E * E E E * E E E * E E * E E * E * E E * E * E E E * E E * E E * E E * E E * E E * E E * E E /16 1-1/2 3/16 1/8 4 E E /32 1-1/2 5/16 1/8 4 E E /8 1-1/2 1/2 1/8 4 E E /32 2 9/16 5/32 4 E E /16 2 5/8 3/16 4 E E /32 2-1/2 5/8 7/32 4 E E /4 2-1/2 3/4 1/4 4 E E /16 2-1/2 13/16 5/16 4 E E /8 2-1/2 7/8 3/8 4 E E / /2 4 E E /8 3-1/2 1-1/4 5/8 4 E E / /2 3/4 4 E E DIN 6527L E529 E E E E E E E E E E E E E E E E E E E E E E E E E E E Available on request as special manufacture. Subject to lead time. * Not available once current stock is depleted 395

18 Endmills Carbide, Long, 4 Flute, R30 - For long-reach finish milling applications - Suitable for materials up to 1300 N/mm 2 Size Ref. E337 E340 Discount Group B0202 B0204 Material VHM VHM Surface Finish Brt AlCrN Colour Ring & Application Up to 1300N/mm 2 Up to 1300N/mm 2 Geometry R30 R30 Shank Form (DIN 6535) HA HA Shank Tolerance h6 h6 z E E E E E E E E E E E E E E E E E E E E E E /8 2-1/4 3/4 1/8 4 E E / /8 1/4 4 E E / /8 5/16 4 E E / /8 3/8 4 E E / /2 4 E E / /4 5/8 4 E E / /4 3/4 4 E E

19 Endmills Carbide, Extra Long, 4 Flute, R30 - For extra long-reach finish milling applications - Suitable for materials up to 1300 N/mm 2 Size Ref. E341 E344 Discount Group B0208 B0210 Material VHM VHM Surface Finish Brt AlCrN Colour Ring & Application Up to 1300N/mm 2 Up to 1300N/mm 2 Geometry R30 R30 Shank Form (DIN 6535) HA HA Shank Tolerance h6 h6 z E E E E E E E E E E E E E E E

20 Endmills Carbide, Stub, 4 Flute, R35/38, Harmony - VHM-ULTRA grade of carbide for high performance - 35/38º variable flute helix for chatter free milling - Suitable for materials up to 1600 N/mm 2 Size Ref. 45º MICRO Discount Group Material Surface Finish Colour Ring & Application Shank Form (DIN 6535) E533 B0210 VHM-ULTRA AlCrN Geometry R35 / 38 Shank Tolerance l 3 d 3 z E E E E E E HA h6 398

21 Endmills Carbide, Regular, 4 Flute, R35/38, Harmony - VHM-ULTRA grade of carbide for high performance - 35/38º variable flute helix for chatter free milling - Suitable for materials up to 1600 N/mm 2 Size Ref. 45º MICRO Discount Group Material Surface Finish Colour Ring & Application Shank Form (DIN 6535) E535 B0210 VHM-ULTRA AlCrN Geometry R35 / 38 Shank Tolerance l 3 d 3 z E E E E E E E E E E E E HA h6 399

22 Endmills Carbide, Regular, 4 & 6 Flute, R50, Rocket Mill For super fine finish milling applications - Suitable for hard short chipping materials up to 62 HR c - Multi-flute & heavy core design enable high feed rates - TiAlN for longer tool life Size Ref. E345* Discount Group B0210 Material Surface Finish Colour Ring & Application Geometry Shank Form (DIN 6535) Shank Tolerance z E E E E E E E E E VHM TiAlN H R50 HA h6 400 * Not available once current stock is depleted. To be superseded by E543.

23 Endmills Carbide, Regular, 6-8 Flute, R45-VH, Harmony VHM-ULTRA grade of carbide for high performance - For super fine finishing applications - Suitable for hard, short chipping materials up to 65 HR c - Multi-flute & heavy core design enable high feed rates MICRO Size Ref. Discount Group B0210 Material VHM-ULTRA Surface Finish AlCrN Colour Ring & Application Geometry R45 Shank Form (DIN 6535) HA Shank Tolerance h6 l 3 d 3 z E E E E E E E

24 Endmills Carbide, Regular, 4 Flute, R40, Corner Radius - For precision finishing applications - Ideally suited to materials up to 1300 N/mm 2 Size Ref. r Discount Group Material Surface Finish E348 B0210 VHM AlCrN Colour Ring & Application Up to 1300N/mm 2 Geometry Shank Form (DIN 6535) Shank Tolerance z rad E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E R40 HA h6 402

25 Endmills Carbide, Regular, 4 Flute, R35/38, Corner Radius, Harmony - For precision finishing applications - Ideally suited to materials up to 1300 N/mm 2 Size Ref. r MICRO Discount Group Material Surface Finish Colour Ring & Application Shank Form (DIN 6535) E559 B0210 VHM-ULTRA AlCrN Geometry R35 / 38 Shank Tolerance l 3 d 3 z rad E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E HA h6 403

26 Endmills Carbide, Regular, 4 Flute, R45-STF VHM-ULTRA grade of carbide for high performance - For finishing & semi-roughing applications - Suitable for materials up to 1400 N/mm 2 - Unequal flute design with Special Tooth Form (STF), produces excellent surface finish - Eliminates the use of finishing endmills in many cases STF STF 45º MICRO E346* E545 Discount Group B0210 B0210 Size Ref. Material VHM VHM-ULTRA Surface Finish TiAlN AlCrN Colour Ring & Application UNI Geometry R45 (Uneq. Flute) R45 (Uneq. Flute) Shank Form (DIN 6535) HA HA Shank Tolerance h6 h6 l 3 d 3 z E E E E E E E E E E E E E E E * Not available once current stock is depleted.

27 Endmills Carbide, Regular, 3-4 Flute, R30-NR - For roughing applications - NR geometry allows for heavy cuts - Suitable for materials up to 1600 N/mm 2 NR 45º Size Ref. Discount Group B0210 Material VHM Surface Finish AlCrN Colour Ring & Application Up to 1600N/mm 2 Geometry R30 NR Shank Form (DIN 6535) HA Shank Tolerance h6 z E E E E E E E E E

28 Endmills Carbide, Regular, 3-6 Flute, R45-HRS VHM-ULTRA grade of carbide for high performance - For roughing applications - HRS geometry allows for heavy cuts in short & long chipping materials - Suitable for materials up to 1600 N/mm 2 HRS HRS 45º MICRO E347* E549 Discount Group B0210 B0210 Size Ref. Material VHM VHM-ULTRA Surface Finish TiAlN AlCrN Colour Ring & Application UNI Geometry R45 HRS R45 HRS Shank Form (DIN 6535) HA HA Shank Tolerance h6 h6 l 3 d 3 z E E E E E E E E E E E E E E E E * Not available once current stock is depleted.

29 Slot Drills Carbide, Regular, Ballnose, 2 Flute, R For profile & contour milling applications - Suitable for materials up to 1600 N/mm 2 Size Ref. E311 E314 Discount Group B0208 B0210 Material VHM VHM Surface Finish Brt AlCrN Colour Ring & Application Up to 1600N/mm 2 Up to 1600N/mm 2 Geometry R30 R30 Shank Form (DIN 6535) HA HA Shank Tolerance h6 h6 z SUTTON STD E E * E E * E E E * E E E * E E * E E * E E * E E * E E * E E E E * E * E /16 1-1/2 3/16 1/8 2 E E /32 1-1/2 5/16 1/8 2 E E /8 1-1/2 1/2 1/8 2 E E /32 2 9/16 3/16 2 E E /16 2 5/8 3/16 2 E E /4 2-1/2 3/4 1/4 2 E E /16 2-1/2 13/16 5/16 2 E E /8 2-1/2 7/8 3/8 2 E E /16 2-3/4 1 7/16 2 E E / /2 2 E E /8 3-1/2 1-1/4 5/8 2 E E / /2 3/4 2 E E DIN 6527L E551 E E E E E E E E E E E E E E E E E Available on request as special manufacture. Subject to lead time. * Not available once current stock is depleted. 407

30 Slot Drills Carbide, Long Reach, Ballnose, 2 Flute, R30 - VHM-ULTRA grade of carbide for high performance - For profile & contour milling in long reach applications - Suitable for materials up to 1600 N/mm 2 Size Ref. Discount Group B0210 Material VHM-ULTRA Surface Finish AlCrN Colour Ring & Application Up to 1600N/mm 2 Geometry R30 Shank Form (DIN 6535) HA Shank Tolerance h6 z E E E E E E E E E

31 Slot Drills Carbide, Extra Long, Ballnose, 2 Flute, R30 - For profile & contour milling in extra long reach applications - Suitable for materials up to 1300 N/mm 2 Size Ref. Discount Group Material Surface Finish E315 B0208 VHM Brt Colour Ring & Application Up to 1300N/mm 2 Geometry Shank Form (DIN 6535) Shank Tolerance z E E E E E E E E E E E R30 HA h6 409

32 Endmills Carbide, Regular, Ballnose, 4 Flute, R For profile & contour milling applications - Suitable for materials up to 1600 N/mm 2 - Increased feed rates than 2 flute variety E316 E319 Discount Group B0208 B0210 Size Ref. Material VHM VHM Surface Finish Brt AlCrN Colour Ring & Application Up to 1600N/mm 2 Up to 1600N/mm 2 Geometry R30 R30 Shank Form (DIN 6535) HA HA Shank Tolerance h6 h6 z E E E E E E E E E E E E E E E E E E E E E E E E E E E /16 1-1/2 3/16 1/8 4 E E /8 1-1/2 1/2 1/8 4 E E /16 2 5/8 3/16 4 E E /4 2-1/2 3/4 1/4 4 E E /16 2-1/2 13/16 5/16 4 E E /8 2-1/2 7/8 3/8 4 E E / /2 4 E E

33 Endmills Carbide, Long Reach, Ballnose, 4 Flute, R30 - VHM-ULTRA grade of carbide for high performance - For profile & contour milling in long reach applications - Suitable for materials up to 1600 N/mm 2 Size Ref. Discount Group B0210 Material VHM-ULTRA Surface Finish AlCrN Colour Ring & Application Up to 1600N/mm 2 Geometry R30 Shank Form (DIN 6535) HA Shank Tolerance h6 z E E E E E E E E E

34 Endmills Carbide, Extra Long, Ballnose, 4 Flute, R For profile & contour milling in extra long reach applications - Suitable for materials up to 1300 N/mm 2 - Minimal deflection due to strong/larger core Size Ref. Discount Group B0208 Material VHM Surface Finish Brt Colour Ring & Application Up to 1300N/mm 2 Geometry R30 Shank Form (DIN 6535) HA Shank Tolerance h6 z E E E E E E E E E E E E

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