PCD & CBN TANGENTIAL MILLING
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- Cathleen Jefferson
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1 & TANGENTIAL MILLING
2
3 CONTENTS Highlights 4 Codifiy 6 Shell Type 7 Cylindrical Type 8 Monoblock Type 9 Inserts 12 Adaptors 18 Setting Procedures 24 Spare Parts 26 Cutting Parameters 31
4 HIGHLIGHTS HIGHLIGHTS TEDIFEED is the new line of mill with tangential inserts available with PCD and inserts, single, double and full cutting edges. TEDIFEED is studied for machining heavy roughing to superfinishing. 4 operations from
5 HIGHLIGHTS Available with all holders, with cylindrical shank, monoblock or shell type configurations. A wide range of diameters, lengths and number of cutting edges guarantee the best results in every applications. HIGHLIGHTS FEATURES: Suitable for high speed machining Low cutting forces Insert available with single tip, double tip and full edge High number of cutting edges for high productivity 5
6 CODIFY TRG PRODUCT LINE TEDIFEED D I LENGTH MILLIMETRS INCHES NUMBER OF CUTTING EDGES.. CODIFY HOLDER HA HSK DIN IC ISO A/B DIN BC BT A/B MAS 403 CC SC SM TRG HA 63 D CAT HOLDER CYLINDRICAL SHANK SHELL TYPE HOLDER DIMENSION DIMENSION PILOT BORE CODE NOMINAL DIAMETER... WIPER S NUMBER.. Order examples: For placing an order of a cutter body shell type ø125 with Z=18 scraper + 2 wiper, please indicate the code: TRGSM40D or the ITEM: The following codes are referred only to the cutter body not assembled with cutting parts 6
7 SHELL TYPE MM/INCHES mm inches PRODUCT CODE 1 d2 HOLDER SHAPE D * ø nom. D1 Z H1 MATERIAL Drive notch measure (A, B) according to ISO WEIGHT (kg) 3 TRGSM16D mm A 40 41, Steel 0, TRGSM22D mm A 50 51, Steel 0, TRGSM22D mm B 63 64, Steel 1, TRGSM27D mm A 80 81, Steel 2, TRGSM32D mm A , Aluminum + Steel 1, TRGSM40D mm A , Aluminum + Steel 2, TRGSM40D mm A , Aluminum + Steel 2, TRGSM40D mm C , Aluminum + Steel 5, TRGSM40D mm C , Aluminum + Steel 5, TRGSM60D mm C , Aluminum + Steel 8, TRGSM60D mm C , Aluminum + Steel 8, TRGSM60D mm C , Aluminum + Steel 13, TRGSM60D mm C , Aluminum + Steel 13, TRGSM16I mm A 1,5 1, Steel 0,7 TRGSM22I mm A 2 2, Steel 0,9 TRGSM22I mm B 2,5 2, Steel 1,3 TRGSM27I mm A 3 3, ,283 Steel 2,1 TRGSM32I mm A 4 4, ,283 Aluminum + Steel 1,9 TRGSM40I mm A 5 5, ,283 Aluminum + Steel 3,0 TRGSM40I mm A 5 126, ,283 Aluminum + Steel 3,0 TRGSM40I mm C 6 6, ,283 Aluminum + Steel 4,8 TRGSM40I mm C 6 6, ,283 Aluminum + Steel 4,8 TRGSM60I mm C 8 8, ,480 Aluminum + Steel 8,4 TRGSM60I mm C 8 8, ,480 Aluminum + Steel 8,4 TRGSM60I mm C 10 10, ,480 Aluminum + Steel 13,3 TRGSM60I mm C 10 10, ,480 Aluminum + Steel 13,3 ITEM SHELL TYPE * Minimum diameter guaranteed with standard inserts. Refer to related table of available cutting geometry for more detail 1 Item number refers to body only, without inserts. 2 Without internal coolant. 3 The weight is referred to the assembled part (cutter body with cutting parts) 7
8 CYLINDRICAL TYPE MM CYLINDRICAL TYPE PRODUCT CODE 1 D2 D * ø nom. D1 Z L1 L2 WEIGHT (kg) 3 TRGSC25D025N03-00** , , TRGSC25D , , TRGSC25D , , ITEM PCD CYLINDRICAL TYPE INCHES PRODUCT CODE 1 D2 D * ø nom. D1 Z L1 L2 WEIGHT (kg) 3 ITEM TRGSC01I010N03-00** 1 1 1, ,4 TRGSC01I , ,4 TRGSC01I ,25 1, ,5 * Minimum diameter guaranteed with standard inserts. Refer to related table of available cutting geometry for more detail ** Without axial adjustment 1 Item number refers to body only, without inserts. 3 The weight is referred to the assembled part (cutter body with cutting parts) 8
9 MONOBLOCK TYPE BT A/B MAS 403 PRODUCT CODE 1 BT TAPER DIMENSION D * ø nom. D1 Z L1 MATERIAL WEIGHT (kg) 3 TRGBC40D , Steel 1, TRGBC40D , Steel 2, TRGBC40D , Steel 2, TRGBC40D , Steel 3, TRGBC40D , Steel 4, TRGBC40D , Steel 5, ITEM MONOBLOCK PCD MONOBLOCK TYPE ISO A/B DIN PRODUCT CODE 1 ISO TAPER DIMENSION D * ø nom. D1 Z L1 MATERIAL WEIGHT (kg) 3 ITEM TRGIC40D , Steel 1, TRGIC40D , Steel 2, TRGIC40D , Steel 2, TRGIC40D , Steel 2, TRGIC40D , Steel 3, TRGIC40D , Steel 5, *Minimum diameter guaranteed with standard inserts. Refer to related table of available cutting geometry for more detail 1 Item number refers to body only, without inserts. 3 The weight is referred to the assembled part (cutter body with cutting parts) 9
10 MONOBLOCK TYPE HSK A DIN MONOBLOCK PRODUCT CODE 1 HSK TAPER DIMENSION D * ø nom. D1 Z L1 MATERIAL WEIGHT (kg) 3 TRGHA63D A , Steel 1, TRGHA63D A , Steel 1, TRGHA63D A , Steel 2, TRGHA63D A , Steel 2, TRGHA63D A , Steel 3, TRGHA63D A , Steel 5, TRGHA10D A , Steel 4, TRGHA10D A , Steel 5, TRGHA10D A , Steel 7, ITEM PCD MONOBLOCK TYPE CAT PRODUCT CODE 1 CAT TAPER DIMENSION D * ø nom. D1 Z L1 MATERIAL WEIGHT (kg) 3 ITEM TRGCC40D , Steel 1, TRGCC40D , Steel 2, TRGCC40D , Steel 2, TRGCC40D , Steel 2, TRGCC40D , Steel 3, TRGCC40D , Steel 5, *Minimum diameter guaranteed with standard inserts. Refer to related table of available cutting geometry for more detail 1 Item number refers to body only, without inserts. 3 The weight is referred to the assembled part (cutter body with cutting parts) 10
11 SPECIAL APPLICATIONS SPECIALS 11
12 INSERTS Inserts are screw clamped in mill body to help assembling process. Several combination of insert are available to cover a wide range of material and applications. INSERT TYPE INSERTS A R P PRODUCT LINE SCRAPER WIPER SCRAPER (for ø<50mm) CUTTING EDGE M SINGLE TIP B DOUBLE TIP T FULL EDGE CUTTING EDGE GRADE PCD PB * CH * TRG P A 02 B R PB CUTTING MATERIAL P PCD C ROTATION R RIGHT L LEFT CUTTING EDGE GEOMETRY T D R D1 D1=D+1,4 D1=D+1,4 D1=D+1, R M M B T *Alternative grades available, please contact IT.TE.DI. for choosing the best grade 12
13 Recommended grade for Aluminum alloys with Si < 12-14% and Magnesium alloys GEOMETRY GEOMETRY GEOMETRY GEOMETRY GEOMETRY Recommended for finishing not square shoulder surfaces. Suitable for roughing too. Achievable surface: 0.3 Ra 0.8 Recommended for finishing square shoulder surfaces. Suitable for roughing too. Achievable surface: 0.3 Ra 0.8 Suitable for roughing or for cutting material with a high impurity content. Achievable surface: 0.4 Ra 1 Suitable for finishing rough surfaces Achievable surface: 0.4 Ra < 1 Suitable for heavy roughihg operations Achievable surface: 0.8 Ra INSERTS WIPER WIPER WIPER Achievable Surface: 0,1 Ra 0,5 Achievable Surface: 0,1 Ra 0,5 Achievable Surface: 0,1 Ra 0,5 Recommended grade for Grey Cast Irons and non ferrous Cast Irons GEOMETRY GEOMETRY GEOMETRY Recommended for finishing not square shoulder surfaces. Recommended for finishing square shoulder surfaces. Recommended for finishing square shoulder surfaces. Achievable surface: 0,4 Ra 0,8 Achievable surface: 0,4 Ra 0, Achievable surface: 0,4 Ra 0, WIPER WIPER WIPER Achievable Surface: 0,2 Ra 0,5 Achievable Surface: 0,2 Ra 0,5 Achievable Surface: 0,2 Ra 0,5 13
14 INSERTS SINGLE TIP Sample shown: right mode. PRODUCT CODE AVAILABILITY GEOMETRY ROTATION GRADE ITEM INSERTS TRGPA01MRPB 01 R PB TRGPA02MRPB 02 R PB TRGPA05MRPB 05 R PB TRGPA07MRPB 07 R PB DOUBLE TIP Sample shown: right mode. PRODUCT CODE AVAILABILITY GEOMETRY ROTATION GRADE ITEM TRGPA01BRPB 01 R PB TRGPA02BRPB 02 R PB TRGPA05BRPB 05 R PB TRGPA07BRPB 07 R PB FULL EDGE Sample shown: right mode. PRODUCT CODE AVAILABILITY GEOMETRY ROTATION GRADE ITEM TRGPA01TRPB 01 R PB TRGPA02TRPB 02 R PB TRGPA05TRPB 05 R PB TRGPA07TRPB 07 R PB WIPER Sample shown: right mode. PRODUCT CODE AVAILABILITY GEOMETRY ROTATION GRADE ITEM TRGPR01TRPB 01 R PB TRGPR02TRPB 02 R PB Available in stock Available upon request 14
15 INSERTS SINGLE TIP Sample shown: right mode. PRODUCT CODE AVAILABILITY GEOMETRY ROTATION GRADE ITEM TRGCA91MRCH 91 R CH TRGCA92MRCH 92 R CH TRGCA05MRCH 05 R CH INSERTS DOUBLE TIP Sample shown: right mode. PRODUCT CODE AVAILABILITY GEOMETRY ROTATION GRADE ITEM TRGCA91BRCH 91 R CH TRGCA92BRCH 92 R CH TRGCA05BRCH 05 R CH WIPER Sample shown: right mode. PRODUCT CODE AVAILABILITY GEOMETRY ROTATION GRADE ITEM TRGCR91TRCH 91 R CH TRGCR92TRCH 92 R CH Available in stock Available upon request 15
16 INSERTS (FOR CUTTERS Ø 50mm) SINGLE TIP Immagine di riferimento: rotazione destra PRODUCT CODE AVAILABILITY GEOMETRY ROTATION GRADE ITEM INSERTS TRGPP01MRPB 01 R PB TRGPP02MRPB 02 R PB TRGPP05MRPB 05 R PB TRGPP07MRPB 07 R PB DOUBLE TIP Immagine di riferimento: rotazione destra PRODUCT CODE AVAILABILITY GEOMETRY ROTATION GRADE ITEM TRGPP01BRPB 01 R PB TRGPP02BRPB 02 R PB TRGPP05BRPB 05 R PB TRGPP07BRPB 07 R PB FULL EDGE Immagine di riferimento: rotazione destra PRODUCT CODE AVAILABILITY GEOMETRY ROTATION GRADE ITEM TRGPP01TRPB 01 R PB TRGPP02TRPB 02 R PB TRGPP05TRPB 05 R PB TRGPP07TRPB 07 R PB Available in stock Available upon request 16
17 INSERTS (FOR CUTTERS Ø 50mm) SINGLE TIP Immagine di riferimento: rotazione destra PRODUCT CODE AVAILABILITY GEOMETRY ROTATION GRADE ITEM TRGCP91MRCH 91 R CH TRGCP92MRCH 92 R CH TRGCP05MRCH 05 R CH INSERTS DOUBLE TIP Immagine di riferimento: rotazione destra PRODUCT CODE AVAILABILITY GEOMETRY ROTATION GRADE ITEM TRGCP91BRCH 91 R CH TRGCP92BRCH 92 R CH TRGCP05BRCH 05 R CH Available in stock Available upon request 17
18 FEATURES: More Rigid Structure Bigger Coupling Face Specific Cooling System ADAPTORS Cylindrical Drivers 18
19 ADAPTORS HSK A DIN D3 G1 H1 H2 d2 D1 PRODUCT CODE G2 HSK TAPER DIMENSION HOLDER SHAPE d2 H1 D1 D3 H2 G1 G2 AVAILABILITY APHK40AA16050 A 40 A M6 APHK40AA22050 A 40 A M10 APHK40BA22050 A 40 B M10 APHK50AA16050 A 50 A M6 APHK50AA16100 A 50 A M6 APHK50AA22050 A 50 A M10 APHK50BA22050 A 50 B M10 APHK50AA22100 A 50 A M10 APHK50BA22100 A 50 B M10 APHK50AA27060 A 50 A M12 APHK50AA27100 A 50 A M12 APHK63AA16050 A 63 A M6 APHK63AA16100 A 63 A M6 APHK63AA22050 A 63 A M10 APHK63BA22050 A 63 B M10 APHK63AA22100 A 63 A M10 APHK63BA22100 A 63 B M10 APHK63AA27060 A 63 A M12 APHK63AA27100 A 63 A M12 APHK63AA32060 A 63 A M16 APHK63AA32100 A 63 A M16 APHK63AA40060 A 63 A M20 APHK63CA40060 A 63 C M12 APHK63AA40100 A 63 A M20 ADAPTORS Available in stock Available upon request 19
20 ADAPTORS HSK A DIN D3 G1 H1 H2 d2 D1 ADAPTORS PRODUCT CODE G2 HSK TAPER DIMENSION HOLDER SHAPE d2 H1 D1 D3 H2 G1 G2 AVAILABILITY APHK80AA16060 A80 A M6 APHK80AA16120 A 80 A M6 APHK80AA22060 A 80 A M10 APHK80BA22060 A 80 B M10 APHK80AA22120 A 80 A M10 APHK80BA22120 A 80 B M10 APHK80AA27060 A 80 A M12 APHK80AA27120 A 80 A M12 APHK80AA32060 A 80 A M16 APHK80AA32120 A 80 A M16 APHK80AA40060 A 80 A M20 APHK80CA40060 A 80 C M12 APHK80AA40120 A 80 A M20 APHK80CA60060 A 80 C M16 APHK10AA22060 A 100 A M10 APHK10BA22060 A 100 B M10 APHK10AA22120 A 100 A M10 APHK10BA22120 A 100 B M10 APHK10AA27060 A 100 A M12 APHK10AA27120 A 100 A M12 APHK10AA32070 A 100 A M16 APHK10AA32120 A 100 A M16 APHK10AA40070 A 100 A M20 APHK10CA40070 A 100 C M12 APHK10AA40120 A 100 A M20 APHK10CA60070 A 100 C M16 Available in stock Available upon request 20
21 ADAPTORS CAT A/B G1 H1 H2 D3 d2 D1 G2 G PRODUCT CODE CAT TAPER DIMENSION HOLDER SHAPE d2 H1 D1 D3 H2 G1 G2 AVAILABILITY API740AC A M10 API740BC B M10 API740AC A M10 API740BC B M10 API740AC A M12 API740AC A M12 API740AC A M16 API740AC A M16 API740AC A M20 API740CC C M12 API740AC A M20 API740CC C M12 API750AC A M10 API750BC B M10 API750AC A M10 API750BC B M10 API750AC A M12 API750AC A M12 API750AC A M16 API750AC A M16 API750AC A M20 API750CC C M12 API750AC A M20 API750CC C M12 API750CC C M16 API750CC C M16 ADAPTORS Available in stock Available upon request 21
22 ADAPTORS SK AD/B DIN G1 H1 H2 D3 d2 D1 G2 G ADAPTORS PRODUCT CODE SK TAPER DIMENSION HOLDER SHAPE d2 H1 D1 D3 H2 G1 G2 AVAILABILITY API640AC A M6 API640AC A M6 API640AC A M10 API640BC B M10 API640AC A M10 API640BC B M10 API640AC A M12 API640AC A M12 API640AC A M16 API640AC A M16 API640AC A M20 API640CC C M12 API640AC A M20 API650AC A M10 API650BC B M10 API650AC A M10 API650BC B M10 API650AC A M12 API650AC A M12 API650AC A M16 API650AC A M16 API650AC A M20 API650CC C M12 API650AC A M20 API650CC C M16 Available in stock Available upon request 22
23 ADAPTORS BT A/B MAS 403 G1 H1 H2 D3 d2 D1 G2 G PRODUCT CODE BT TAPER DIMENSION HOLDER SHAPE d2 H1 D1 D3 H2 G1 G2 AVAILABILITY API440AC A M6 API440AC A M6 API440AC A M10 API440BC B M10 API440AC A M10 API440BC B M10 API440AC A M12 API440AC A M12 API440AC A M16 API440AC A M16 API440AC A M20 API440CC C M12 API440AC A M20 API450AC A M10 API450BC B M10 API450AC A M10 API450BC B M10 API450AC A M12 API450AC A M12 API450AC A M16 API450AC A M16 API450AC A M20 API450CC C M12 API450AC A M20 API450CC C M16 ADAPTORS Available in stock Available upon request 23
24 PCD ASSEMBLY PROCEDURE 6 NB: For insert mounting procedures refer to the next page 5 INSTRUCTION SHEEL TYPE 1. Assebly the mill holder with the cutter referring to the drivers; 2. Tighten the clamping screw (5) that you find with the cutter using the right torque (see the label) 3. Put the cover (6) on its seat 4. Tighten the cover s screws CUTTER DIAMETER THREAD TORQUE ø40 M6 23Nm ø50 ø250 M10 M20 60Nm To properly use the coolant system on the shell type cutters ø50 and ø63 on TEDIMILL s holder, it s necessary to assemble on the cutter the dedicated kit composed of: n 2 pcs. of the item (des. RSFTC1012) - included in the box n 2 pcs. of the item (des. VC010642I04015) - included in the box 24
25 SETTING PROCEDURE INSERTS Picture A Insert the no. 3 grub screw into its own seat and screw it down partially (1/2 threads). INSTRUCTION Picture B Connect the no. 4 wedge with its own grub screw (no. 3) and screw it until the maximum gap over the cutter body is approximately 1mm. Picture C Put the insert no. 1 into its own seat pushing as per the arrow. Clamp slightly the clamping screw no Picture D Act on grub screw no. 3 and if needed on clamping screw no.2 (unscrew little bit) for adjusting axially the height of the insert (no. 1). Picture E When you reach the axial measure you need, tighten the clamping screw at 4.5Nm (no.2). Repeat the procedure for each insert. IT.TE.DI. recommended to replace the screw (n 2) every two changes of the insert 25
26 SPARE PARTS SHELL TYPE MM TYPE ITEM NUMBER DESCRIPTION 1 T15 T8 GREASE Std kit supplied with the cutter SPARE PARTS 6 5 *S=SCRAPER W=WIPER PRODUCT CODE 2 3 4* 5 6 TRGSM16D VX040024A RSRGR5M40 S=RSFTC VC004762I06035 TRGSM22D VX040024A RSRGR5M40 S=RSFTC RSFTS4050M TRGSM22D VX040024A RSRGR5M40 S=RSFTC1008 RSFTS4063M VC004762I10035F TRGSM27D VX040024A RSRGR5M40 S=RSFTC1008 RSFTS4080 VC00TEDI12040F TRGSM32D VX040024A RSRGR5M40 S=RSFTC1008 RSFTS4100 VC00TANG16040F TRGSM40D VX040024A RSRGR5M40 S=RSFTC1008 RSFTS4125 VC00TEDI20040F TRGSM40D VX040024A RSRGR5M40 S=RSFTC1008 / W=RSFTC1010 RSFTS4125W VC00TEDI20040F TRGSM40D VX040024A RSRGR5M40 S=RSFTC1008 RSFTS4160 4xVC004762I12050 TRGSM40D VX040024A RSRGR5M40 S=RSFTC1008 / W=RSFTC1010 RSFTS4160W 4xVC004762I12050 TRGSM60D VX040024A RSRGR5M40 S=RSFTC1008 RSFTS4200 4xVC004762I16060 TRGSM60D VX040024A RSRGR5M40 S=RSFTC1008 / W=RSFTC1010 RSFTS4200W 4xVC004762I16060 TRGSM60D VX040024A RSRGR5M40 S=RSFTC1008 RSFTS4250 4xVC004762I16060 TRGSM60D VX040024A RSRGR5M40 S=RSFTC1008 / W=RSFTC1010 RSFTS4250W 4xVC004762I16060 PCD 3 SPARE PARTS CYLINDRICAL MM TYPE ITEM NUMBER DESCRIPTION T15 T8 GREASE Std kit supplied with the cutter PRODUCT CODE TRGSC25D025N03-00 VX040024A - - TRGSC25D VX040024A VX040028A RSFTC1011 TRGSC25D VX040024A RSRGR5M40 RSFTC
27 SPARE PARTS MONOBLOCK TYPE TYPE ITEM NUMBER DESCRIPTION 1 T15 T8 GRASSO Std kit supplied with the cutter 5 SPARE PARTS CUTTER DIAMETER ADAPTOR HSK A63 VX040024A RSRGR5M40 RSFTC1009 RSFTS CAT/ BT/ ISO 40 VX040024A RSRGR5M40 RSFTC1009 RSFTS HSK A63 VX040024A RSRGR5M40 RSFTC1008 RSFTS CAT/ BT/ ISO 40 VX040024A RSRGR5M40 RSFTC1008 RSFTS HSK A63 VX040024A RSRGR5M40 RSFTC1008 RSFTS CAT/ BT/ ISO 40 VX040024A RSRGR5M40 RSFTC1008 RSFTS HSK A63/ HSK A100 VX040024A RSRGR5M40 RSFTC1008 RSFTS CAT/ BT/ ISO 40 VX040024A RSRGR5M40 RSFTC1008 RSFTS HSK A63/ HSK A100 VX040024A RSRGR5M40 RSFTC1008 RSFTS CAT/ BT/ ISO 40 VX040024A RSRGR5M40 RSFTC1008 RSFTS HSK A63/ HSK A100 VX040024A RSRGR5M40 RSFTC1008 RSFTS CAT/ BT/ ISO 40 VX040024A RSRGR5M40 RSFTC1008 RSFTS
28 SPARE PARTS SHELL TYPE INCHES TYPE ITEM NUMBER DESCRIPTION 1 T15 T8 GREASE Std kit supplied with the cutter SPARE PARTS 6 5 *S=SCRAPER W=WIPER PRODUCT CODE 2 3 4* 5 6 TRGSM16I VX040024A RSRGR5M40 S=RSFTC VC004762I06035 TRGSM22I VX040024A RSRGR5M40 S=RSFTC RSFTS4050M TRGSM22I VX040024A RSRGR5M40 S=RSFTC1008 RSFTS4063M VC004762I10035F TRGSM27I VX040024A RSRGR5M40 S=RSFTC1008 RSFTS4080 VC00TEDI12040F TRGSM32I VX040024A RSRGR5M40 S=RSFTC1008 RSFTS4100 VC00TANG16040F TRGSM40I VX040024A RSRGR5M40 S=RSFTC1008 RSFTS4125 VC00TEDI20040F TRGSM40I VX040024A RSRGR5M40 S=RSFTC1008 / W=RSFTC1010 RSFTS4125W VC00TEDI20040F TRGSM40I VX040024A RSRGR5M40 S=RSFTC1008 RSFTS4160 4xVC004762I12050 TRGSM40I VX040024A RSRGR5M40 S=RSFTC1008 / W=RSFTC1010 RSFTS4160W 4xVC004762I12050 TRGSM60I VX040024A RSRGR5M40 S=RSFTC1008 RSFTS4200 4xVC004762I16060 TRGSM60I VX040024A RSRGR5M40 S=RSFTC1008 / W=RSFTC1010 RSFTS4200W 4xVC004762I16060 TRGSM60I VX040024A RSRGR5M40 S=RSFTC1008 RSFTS4250 4xVC004762I16060 TRGSM60I VX040024A RSRGR5M40 S=RSFTC1008 / W=RSFTC1010 RSFTS4250W 4xVC004762I16060 PCD 3 SPARE PARTS CYLINDRICAL INCHES TYPE ITEM NUMBER DESCRIPTION T15 T8 GREASE Std kit supplied with the cutter PRODUCT CODE TRGSC01I010N03-00 VX040024A - - TRGSC01I VX040024A VX040028A RSFTC1011 TRGSC01I VX040024A RSRGR5M40 RSFTC
29 NOTE NOTE 29
30 NOTE NOTE 30
31 RECOMMENDED CUTTING PARAMETERS The below cutting datas are purely an indication and are calculated assuming optimal working conditions; they can depend on stability of the fixture, the machine and the workpiece. For more detailed information and for choosing the best grade, you should contact IT.TE.DI. s offices. MATERIAL GRADE Vc (m/min) fz (mm/z) Aluminum casting alloys (Si <12%) Aluminum casting alloys (Si >12%) PCD PCD Aluminum forging alloys PCD Copper, bronze, brass, zinc and magnesium alloys PCD Non metallic materials PCD PARAMETERS Grey Cast Iron Nodular Cast Iron (ferritic) Malleable Cast Iron (ferritic) Hardened Steel FORMULA AND ABBREVIATION: CALCULATION OF: ø Milling cutter - diameter [mm] a p Axial depth of cut [mm] a e Width of cut [mm] Vc Cutting speed [m/min] n Numbers of revolutions [min-1] z Number of teeth f z Feed rate per tooth [mm] vf Feed rate [mm/min] Lm Machining length [mm] Tc Machining time [min] Q Rate of metal removal [cm 3 /min] kc Specific cutting force [N/mm 2 ] P Necessary power [kw] η Efficiency factor 31
32 Via Nazionale, Pergine Valdarno - Arezzo - Italy Tel Fax info@ittedi.it
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